1994 CHEVROLET ASTRO PASSENGER automatic transmission

Downloaded from www.Manualslib.com manuals search engine 6. TRANSMISSION SERVICE: - Change the transmission fluid and
filter every
15,000 miles (25 000 km) if the vehicle is mainly driven
under
one or more of these conditions:
In heavy city traffic.
Where the outside temperature regularly reaches 90 “F (32” C) or
In hilly or mountainous terrain.
higher.
Frequent trailer pulling.
0 Uses
such as taxi, police, delivery or other commercial service.
If the vehicle
is not used mainly under any of these conditions, change
the fluid and filter every
30,000 miles (50 000 km). See “Automatic
Transmission Fluid” in the Index for more information.
7. FUEL FILTER REPLACEMENT*$ - Replace the fuel filter at the
specified interval or sooner if clogged.
8. SPARK PLUG REPLACEMENT* - Replace spark plugs with the
type listed in Section
6. See “Specification Charts” in the Index.
9. SPARK PLUG WIRE INSPECTION* - Clean wires and inspect
for bums, cracks or other damage. Check the wire boot fit at the
distributor and at the spark plugs. Replace wires as needed.
Adjust timing to underhood label specifications. Inspect the inside and
outside
of the distributor cap and rotor for cracks, carbon tracking and
corrosion. Clean or replace as needed.
10. ENGINE TIMING CHECK AND DISTRIBUTOR CHECK*$ -
11. FUEL TANK, CAP AND LINES INSPECTION*$ - Inspect the
fuel tank, cap and lines for damage or leaks. Remove fuel cap, inspect
gasket for an even filler neck imprint, and any damage. Replace parts
as needed.
12. ENGINE ACCESSORY DRIVE BELT INSPECTION* - Inspect
belt.
Look for cracks, fraying, wear, and proper tension. Adjust or
replace as needed.
* An Emission Control Service
$ The California Air Resources Board has determined that the failure to perform \
this
maintenance item will not nullify the emission warranty or limit recall liability prior to the
completion of vehicle useful life. General Motors, however, urges that all re\
commended
maintenance services be performed at the indicated intervals and\
the maintenance be
recorded.
7-8

Downloaded from www.Manualslib.com manuals search engine Recommended Fluids & Lubricants
NOTE: Fluids and lubricants identified below by name, part number or
specification may be obtained from your GM Dealer.
USAGE
Engine Oil
Engine Coolant Hydraulic Brake Systems
Parking Brake Cable
Power Steering System
Manual Steering Gear
Automatic Transmission
Differential: a. Standard
- Front and
Rear Axle
b. Locking
Transfer Case Column Shift
FLUIDLUBRICANT
API service SH or SG Energy
Conserving I1 oils
of the proper
viscosity. The “SH” or
“SG’
designation may be shown alone or in
combination with others, such as
“SWCD”, or
“SH, SG, CD,” or
“SGKD”, etc. To determine the
preferred viscosity oil for your
vehicle’s engine (e.g. SAE 5W-30).
See “Engine Oil”
in the Index.
Mixture of water and a good quality
ethylene glycol base antifreeze or an
approved recycled coolant conforming
to GM Specification GM-6038-M
(GM Part No. 1052103).
Delco Supreme I1 brake fluid
(GM
Part No. 1052535 or DOT-3).
Chassis lubricant meeting
requirements of NLGI Grade 2,
Category LB or GC-LB or (GM Part
No. 1052497).
GM Hydraulic Power Steering Fluid
(GM Part No. 1052884) or equivalent.
GM Lubricant (GM Part
No. 10521 82) or equivalent.
DEXRON @-I11
is preferred, if
unavailable use DEXRON @-IIE .
a. SAE-80W-90 GL-5 gear lubricant
(GM Part
No. 105227 1).
b. SAE-80W-90 gear lubricant (GM
Part
No. 1052271).
DEXRON@-IIE Automatic
Transmission Fluid.
Chassis lubricant meeting
requirements of NLGI Grade 2,
Catagory LB or GC-LB
(GM Part
No. 1052497).
7- 13

Downloaded from www.Manualslib.com manuals search engine USAGE
Hood Latch Assembly:
a. Pivots and spring anchor
b. Release Pawl
Front Wheel Bearings Automatic Transmission Shift
Linkage, Floor Shift Linkage, Hood and Door Hinges, Body Door Hinge Pins, Folding Seat,
Fuel Door Hinge
Key Lock Cylinders
Chassis Lubrication Windshield Washer Solvent
Weatherstrips Gas Line
FLUIDLUBRICANT
a. Engine oil (GM Part
No. 1050 109).
b. Chassis lubricant meeting
requirements
of NLGI Grade 2,
Catagory LB or (GM Part
No. 1052497 or equivalent)
or
GC-LB .
Wheel bearing lubricant meeting
requirements
of NLGI Grade 2,
Catagory GC or GC-LB (GM Part
No. 105 1344).
Engine Oil (GM Part
No. 1050109).
GM Multi-Purpose lubricant
(GM Part
No. 12345 120) or a
synthetic light weight engine oil
Chassis lubricant meeting
requirements
of NLGI Grade 2,
Category LB or GC-LB (GM Part
No. 1052497).
GM Optikleen@ washer solvent
(GM
Part No. 105 15 15) or equivalent.
Dielectric Silicone grease (GM Part No. 12345579) or equivalent.
Gas Line De-Icer (GM Part
No. 1051516).
(SAE 5W-30).
7- 14

Downloaded from www.Manualslib.com manuals search engine needs no water. I
See Page 6-35.
Brake Fluid
Reservoir
See Page 6-32. 1
Automatic A
Transmission
Fluid
See Page 6-20.
Fuel
Capacity
27 US. Gal.
(102 L.). Use
unleaded
gas
only. 87 octane
or higher.
See Page 6-3.
!
Hood Release
Lever
See Page 6-7.
Engine Oil
See Page 6-9.
Battery
The Delco
Freedom battery
-
-
-
11 't- i
--I!
fil I
I! I '" 1, 1. .
Cooling
System
Check and add
coolant only at
the coolant recovery tank.
See Page 6-26.
' Windshield
Washer
Fluid
See Page 6-31.
3
bower
Steering Reservoir
See Page 6-30.
4 Spare Tire
' Pressure
Compact Spare
See Page 6-48.

Cold Tire
Pressure
See Tire Loading
label on the
driver's
door.
See Page 6-44.
7- 17

Downloaded from www.Manualslib.com manuals search engine Index
A
AirBag ........................................................ 1-25
Servicing Your Air Bag-Equipped Vehicle ......................... 1-29
Aircleaner ..................................................... 6-19
Airconditioning ................................................. 3-5
FanLever .................................................... 3-5
FunctionLever ................................................ 3-5
Maintenance ................................................. 6-42
Rear ......................................................... 3-6
Refrigerant Capacity ........................................... 6-75
Temperature Lever ............................................. 3-5
All-Wheel Drive ........................................... 2-26, 6-24
Alternative Dispute Resolution Program ............................... 8-3
Antenna, Fixed Mast ........................................... 3-25
Anti-lock Brakes (See “Brakes”)
Appearancecare
................................................ 6-54
MaterialsChart ............................................... 6-62
Ashtrays ....................................................... 2-48
Assist Handles .................................................. 2-49
Audiosystems ................................................... 3-8
AM Radio .................................................... 3-9
AM-FM Stereo Audio Cassette System with Equalizer ................ 3-16
AM-FM Stereo Audio Cassette System ............................ 3-13
AM-FM Stereo Audio Compact Disc (CD) System ................... 3-20
AM-FM Stereo Audio System ................................... 3-11
Anti-Theft Feature ............................................ 3-23
Cassette Tape Player ........................................... 3-15
CompactDiscCare ............................................ 3-25
Automatic Transmission .......................................... 2-17
Fluid ....................................................... 6-20
Axle Front
....................................................... 6-25
Rear ........................................................ 6-24
..... . . 6-35 Battery ...............
Belts (See “Safety Belts”)
Better Business Bureau
Brakes Mediation
.................................................... 8-3
Adjustment .................................................. 6-34
Anti-lock .................................................... 4-6
Fluid ....................................................... 6-33
Hydro-Boost System (Hydraulic Pump) ........................... 6-35
Master Cylinder .............................................. 6-32
Parking ..................................................... 2-20
PedalTravel ................................................. 6-34
RearDrum ................................................... 6-34
Replacingparts ............................................... 6-35
SystemWarningLight ......................................... 2-55
1

Downloaded from www.Manualslib.com manuals search engine Exhaust System ................................................. 6-43
F
FanNoise ...................................................... 5-18
Filter Replacement Chart
.......................................... 6-74
Finish
Care
........................................................ 6-59
Damage
..................................................... 6-61
Automatic Transmission
........................................ 6-20
Brake
....................................................... 6-32
Capacities
................................................... 6-69
CoolantRecovery
............................................. 5-14
FrontAxle
................................................... 6-25
Leak Check
.................................................. 6-36
Powersteering
............................................... 6-30
Radiator
..................................................... 5-15
Rear Axle
................................................... 6-24
RecommendedFluids
.......................................... 7-13
Transfercase
................................................ 6-24
Windshield Washer
............................................ 6-31
FogLamps
..................................................... 2-42
Four-wheel Anti-lock
............................................. 4-7
Frontseats
...................................................... 1-2
Fuel
........................................................... 6-3
FillingYourTank
.............................................. 6-5
Foreign Countries
.............................................. 6-5
Gage
....................................................... 2-61
Gasolines for Cleaner Air
........................................ 6-4
Tankcapacity ................................................ 6-69
Fuses and Circuit Breakers
........................................ 6-72
FuseBlock
.................................................. 6-67
Headlights
................................................... 6-66
Power Windows and Other Power Options
......................... 6-66
Trailer Wiring Harness
......................................... 6-66
Windshield Wipers
....................... .............. 6-66
Fluid
G
Gages ......................................................... 2-61
Coolant Temperature Gage
...................................... 2-63
FuelGage
................................................... 2-61
Odometer
................................................... 2-53
Oil Pressure Gage
............................................. 2-62
Speedometer
................................................. 2-53
Trip Odometer
................................................ 2-53
Voltmeter
.................................................... 2-64
Gasolines for Cleaner Air
.......................................... 6-4
Hatch Release Switch ............................................. 2-28
HalogenBulbs
........................................ ....... 6-36

Downloaded from www.Manualslib.com manuals search engine Publications ................................................... 8-7
Replacement Part/Filter Recommendations
......................... 6-74
StationsChecks
............................................... 7-16
Servicing Your Facial Air Bag-Equipped Vehicle
....................... 1-29
Shifting Into P (Park)
............................................. 2-21
Shifting Out Of P (Park)
.......................................... 2-22
Single Belt Accessory Drive
....................................... 641
SpareTire ...................................................... 5-32
Specification Charts
.............................................. 6-68
Springs. Fiberglass
............................................... 6-61
Starting Your Engine
................................ ... 2-14
Steering
In Emergencies
................................................ 4-7
Tips
......................................................... 4-8
Storage Compartments
............................................ 2-50
Storing the JacMSpare Tire
........................................ 5-31
Sunvisors
..................................................... 2-47
Speedometer
.................................................... 2-53
T
Theft .......................................................... 2-11
Thermostat
..................................................... 6-29
TiltWheel
...................................................... 2-29
Tires
.......................................................... 647
Chains
...................................................... 6-54
Changing A Flat
......................................... 5-18. 5-24
Compact Spare
............................................... 5-32
Inspection and Rotation
........................................ 649
Loading
..................................................... 6-44
New
........................................................ 6-50
Pressure
..................................................... 6-48
TopStrap
...................................................... 1-38
Towing Your Vehicle
.............................................. 5-7
TowingATrailer
................................................ 4-23
Backingup
.................................................. 4-28
Uniform Tire Quality Grading
................................... 6-51
Following Distance
............................................ 4-28
Making Turns
................................................ 4-28
Turnsignals
................................................. 4-28
Brakes
...................................................... 4-26
WiringHarness
.......................................... 2-66. 6-66
Transfercase
................................................... 6-24
AddFluid
................................................... 6-23
CheckFluid
.................................... .......... 6-20
TorqueLock
................................................. 2-23
Trailer
Trailering Package
............................................... 646
Transmission. Automatic
.......................................... 2-17
Trip Odometer
.................................................. 2-54
Turn SignaYMultifunction Lever
.................................... 2-30
Lane Change Indicator
.................................... 2-30. 2-61
8
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