1993 MITSUBISHI ECLIPSE service indicator

BRAKES - Service Adjustment Procedures5-51
2314A0454When new
When worn14G0017
1
14 LO169check the sliding coWsTm~3..“.W% ,Y :sleeve and guide pin-~I ._. ;;:i ‘.(3) In this condition, the other person should use a finger to
close the outlet part of the, master cylinder, and then the
first person should release the brake pedal.
(4) Steps (2) and (3) should be repeated three or four times,
and then the master cylinder should be filled with brake
fluid to the specified level.
NOTE
The air is completely bled from the master cylinder by steps
(1) to (4).
(5) Connect the brake tube to the master cylinder.
(6) Start the engine; then, in the sequence shown in the
illustration, bleed the air from each wheel cylinder.
Specified brake fluid: MOPAR Brake Fluid/
Conforming to
DOT3 or DOT4
Caution
1.Use the specified brake fluid. Avoid using a mixtureof the specified brake fluid and other fluid.
2. If brake fluid is exposed to the air, it will absorb
moisture; as water is absorbed from the atmos-
phere, the boiling point of the brake fluid will
decrease and the braking performance will be
seriously impaired. For this reason, use a hermeti-
cally sealed
1 lit. (1.06 qt.) or 0.5 lit. (0.52 qt.) brake
fluid container.
3. Firmly close the cap of the brake fluid container
after use.
4. For vehicles with the anti-lock braking system, be
sure to install a filter to the master cylinder
reservoir tank when supplying brake fluid.
ORDINARY AIR-BLEEDING PROCEDURES
(1) Depress the brake pedal several times until resistance is
felt; then, with the pedal depressed, loosen the bleeder
screw
l/3 to l/2 turn and then tighten it before the fluid
pressure is all gone.
(2) Release the brake pedal. Repeat this procedure until there
are no more air bubbles in the brake fluid.
FRONT DISC BRAKE PAD CHECK AND
REPLACEMENTN05FOAF
NOTEThe brake pads have wear indicators that contact the brake
disc when the brake pad thickness becomes 2 mm
(.08 in.),
and emit a squealing sound to warn the driver.1. Check brake pad thickness through caliper body check
port.Standard value: 10.0 mm
(.39 in.)
Limit: 2.0 mm
(.08 in.)
Caution
1. When the limit is exceeded, replace the pads at
both sides, and also the brake pads for the wheels
on the opposite side at the same time.
2. If there is a
significant difference
.in the thick-
nesses of the pads

-.
t
5-78BRAKES - Front Disc Bra&.iDISASSEMBLY AND REASSEMBLY
NO51
< 1 -piston type>
64-86
46-62
64-86
46-6216
/
w”! 14N0284
Caliper assembly disassembly steps
M 1. Guide pin
l + 2. Lock pin
l + 3. Bushing
4. Caliper support (Pad, clip, shim)
l + 5. Guide pin bootMI 6. Lock pin boot
**7. Boot ring4*8. Piston boot
l *** 9. Piston
+I) l * IO. Piston seal11. Brake hosel + 12. Caliper body
Pad assembly disassembly steps
e+ 1. Guide pin
l + 2. Lock pin*+ 3. Bushing4. Caliper support (Pad, clip, shim)
13. Pad and wear indicator assembly
14. Pad assembly
++ 15. Outer shim16. Clip
e+ 17. Inner shim
NOTE
(1) Reverse the disassembly procedures to reassemble.(2)
~~ : Refer to “Service Points of Disassembly”.(3) l + : Refer to “Service Points of Reassembly”.
(4) m : Non-reusable parts
1
i14AO537Brake caliper kit
Pad repair kitSeal and boots
repair kit
10 6
5’ 8 7
-.I.14AD54(

----aI’-I
5-80BRAKES - Front Disc Brake
I-
Pad and wear
indicator assemblyPad assembly
Grease14FOO97
14KOIQPiston boot
’14KO70
Grease
L
SERVICE POINTS OF REASSEMBLYWC17. INSTALLATION OF INNER
SHIM/15. OUTER SHIMCoat the mounting surfaces of the pad and inner shim
antthe mounting surface of the inner shim and outer
shinwith repair kit grease, and assemble them.
Coat grease with care to prevent swelling.
Specified grease: Repair kit grease (orange)
Caution
Prevent oily materials and other dirt from sticking to
tht
friction surfaces of the pad and brake disc.12. APPLICATION OF BRAKE FLUID TO CALIPER BODY
Apply specified brake fluid to inner cylinder.
Specified brake fluid: MDPAR Brake Fluid/
Conforming to DOT3 or
DOT410. INSTALLATION OF PISTON SEAL
Install piston seal in cylinder groove.
Caution
Do not wipe special grease on piston seal.
9. INSTALLATION OF PISTON
(1) Apply specified brake fluid to piston. Insert into
cylinde’without twisting.
Specified brake fluid: MOPAR Brake Fluid/
Conforming to DOT3 or DOT4(2) Fill piston edge with specified grease. Install piston
boots.Specified grease: Repair kit grease (orange)
6. APPLICATION OF GREASE TO LOCK PIN
BOOT/5GUIDE PIN BOOT/3. BUSHING
Grease parts as illustrated with specified grease.
Specified grease: Repair kit grease
(orange)

5-82BRAKES - Front Disc BrakeDISASSEMBLY AND REASSEMBLY
<2-piston type>
NOBLE..75 Nm
54 ft.lbs.
\
8Nm/6 ft.lbs.75 Nm
/
54 ft.lbs.Brake caliper kit
Pad repair kit
ISeal and boots
repair kit
6lEl/14N02664
Caliper assembly disassembly steps
l + 1. Guide pin
~~ 2. Lock pin
l 3. Bushing
4. Caliper support (pad, clip, shim)+4 5. Boot
6. Boot ring
4*7. Piston boot+e ++ 8. Piston** l + 9. Piston seall +I 0. Caliper body
Pad assembly disassembly steps
~~ 1. Guide pin
l + 2. Lock pinI)+ 3. Bushing
4. Caliper support (pad, clip, shim)
11. Pad assembly (with wear indicator)
12. Pad assembly
l +13. Outer shim
l 414. Inner shim15. ClipReverse the disassembly procedures to reassemble.
d*: Refer to “Service Points of Disassembly”.
l 4: Refer to “Service Points of Reassembly”.
‘:m: Non-reusable parts

BRAKES 7 Front Disc Brake5-83
14AO55314A0552
\Piston seal\
14AO551
--SERVICE POINTS OF DISASSEMBLYiUO5LFCBWhen disassembling the rear disc brakes, disassemble both
sides (left and right) as a set.7. REMOVAL OF PISTON
BOOT/8. PISTON
Pump in compressed air through the brake hose installa-
tion hole and remove the pistons and piston boot.Caution
When removing the pistons, be sure to use the handle
of a plastic hammer and adjust the height of the two
pistons while pumping in air slowly in so that the pis-
tons protrude evenly.
I Do not remove one piston completely before trying to
,remove the other piston because it will become im-Possible to remove the second piston.
9. REMOVAL OF PISTON SEAL
(1) Remove piston seal with finger tip.Caution
Do not use a screwdriver or other tool to prevent
damage to inner cylinder.
(2) Clean piston surface and inner cylinder with trichloro-
ethylene, alcohol or specified brake fluid.Specified brake fluid:
DOT3 or DOT4INSPECTION
NOSLGCB
lCheck cylinder for wear, damage or rust.
lCheck piston surface for wear, damage or rust.
lCheck caliper body or sleeve for wear.
lCheck pad for damage or adhesion of grease, check back-
ing metal for damage.
lCheck wear indicator for damage.PAD WEAR CHECK
Measure thickness at the thinnest and worn area of the pad.
Replace pad assembly when pad thickness is less than the
limit value.Standard value: 10 mm
(.39 in.)
Limit: 2.0 mm
(.08 in.)

BRAKES -Front Disc Brake
l-Pad and wear
indicator assembly Pad assembly
Inner
shim
Outershim
11Inner shim
Outer shim
GreaseGrease14FOO97
al
14LO127Brake fl
Grease
14LO128GreaseSERVICE
POINTS OF REASSEMBLYNW7. INSTALLATION OF INNER
SHIM/13. OUTER SHIM
Coat the mounting surfaces of the pad and inner shim
a
the mounting surface of the inner shim and outer shim vv
repair kit grease, and assemble them.
Coat grease with care to prevent swelling.Specified grease: Repair kit grease (orange)
Caution
Prevent oily materials and other dirt from sticking,
the friction surfaces of the pad and brake disc.12.APPLlCATlON OF BRAKE FLUID TO CALIPER
BODjApply specified brake fluid to inner cylinder.,.;Specified brake fluid: MOPAR Brake Fluid/;:ti
”Conforming to
DOT3 or DOT4
10. INSTALLATION OF PISTON SEAL..I.‘”Install piston seal in cylinder groove.Caution
Do not wipe special grease on piston seal.
9. INSTALLATION OF PISTON.
(1) Apply specified brake fluid to piston.
Insert into cylindlwithout twisting.
(/ifiL-_. i//Specified brake fluid: MOPAR Brake Fluid/
Conforming to
DOT3
or
DOT4(2) Fill piston edge with specified grease. Install pistc
boots.Specified grease: Repair kit grease (orange)
6. APPLICATION OF GREASE TO BOOT/3. BUSHING-’
Grease parts as illustrated with specified grease.Specified grease: Repair kit grease (orange)