Page 22 of 57

----aI’-I
5-80BRAKES - Front Disc Brake
I-
Pad and wear
indicator assemblyPad assembly
Grease14FOO97
14KOIQPiston boot
’14KO70
Grease
L
SERVICE POINTS OF REASSEMBLYWC17. INSTALLATION OF INNER
SHIM/15. OUTER SHIMCoat the mounting surfaces of the pad and inner shim
antthe mounting surface of the inner shim and outer
shinwith repair kit grease, and assemble them.
Coat grease with care to prevent swelling.
Specified grease: Repair kit grease (orange)
Caution
Prevent oily materials and other dirt from sticking to
tht
friction surfaces of the pad and brake disc.12. APPLICATION OF BRAKE FLUID TO CALIPER BODY
Apply specified brake fluid to inner cylinder.
Specified brake fluid: MDPAR Brake Fluid/
Conforming to DOT3 or
DOT410. INSTALLATION OF PISTON SEAL
Install piston seal in cylinder groove.
Caution
Do not wipe special grease on piston seal.
9. INSTALLATION OF PISTON
(1) Apply specified brake fluid to piston. Insert into
cylinde’without twisting.
Specified brake fluid: MOPAR Brake Fluid/
Conforming to DOT3 or DOT4(2) Fill piston edge with specified grease. Install piston
boots.Specified grease: Repair kit grease (orange)
6. APPLICATION OF GREASE TO LOCK PIN
BOOT/5GUIDE PIN BOOT/3. BUSHING
Grease parts as illustrated with specified grease.
Specified grease: Repair kit grease
(orange)
Page 23 of 57
Nosub
,Hlrq
m an
shii
to thl
ODY
l-4
hnde
jOT4
Iston
T/5.
"G"- -14LO2942. INSTALLATION OF LOCK PIN/ 1. GUIDE PIN
Install the guide pin and lock pin so the identification mark
on the caliper body and head mark on the guide pin and lockpin are aligned.
BRAKES -Front Disc Brake5-81
Page 24 of 57
5-82BRAKES - Front Disc BrakeDISASSEMBLY AND REASSEMBLY
<2-piston type>
NOBLE..75 Nm
54 ft.lbs.
\
8Nm/6 ft.lbs.75 Nm
/
54 ft.lbs.Brake caliper kit
Pad repair kit
ISeal and boots
repair kit
6lEl/14N02664
Caliper assembly disassembly steps
l + 1. Guide pin
~~ 2. Lock pin
l 3. Bushing
4. Caliper support (pad, clip, shim)+4 5. Boot
6. Boot ring
4*7. Piston boot+e ++ 8. Piston** l + 9. Piston seall +I 0. Caliper body
Pad assembly disassembly steps
~~ 1. Guide pin
l + 2. Lock pinI)+ 3. Bushing
4. Caliper support (pad, clip, shim)
11. Pad assembly (with wear indicator)
12. Pad assembly
l +13. Outer shim
l 414. Inner shim15. ClipReverse the disassembly procedures to reassemble.
d*: Refer to “Service Points of Disassembly”.
l 4: Refer to “Service Points of Reassembly”.
‘:m: Non-reusable parts
Page 27 of 57
BRAKES - Front Disc Brake/Rear Disc Brake5-852. INSTALLATION~OF LOCK PIN/l. GUIDE PIN
Install the guide pin and lock pin so the identification mark
on the caliper body and head mark on the guide pin and
lock pin are aligned.
.+AR msc BRAKEREMOVAL AND INSTALLATION
Pre-removal Operationl Draining of Brake Fluid
9-14 Nm7-10 ft.lbs.
50-60 Nm
36-43 ft.lbs.
/Post-installation Operation
*Supplying Brake Fluid
l Bleeding(Refer to P.5-50.)*Adjustment of Parking Brake Lever
Stroke
(Refer to P.5-48.)
200-260 Nm144-188 ft.lbs.13-17 Nm
9-12 ft.lbs.
/ -29-14
Nh7- 10 ftlbs.
Removal steps
1. Parking brake cable connection
2. Brake hose connection
3. Rear brake assembly
4. Rear brake disc
5. Hubcap
l 6. Wheel bearing nut
14AO5747. Washer
8. Rear speed sensor bracket
9. Rear hub assembly14. Dust shieldI ‘: I
FyEeverse the removal procedures to reinstall.
(2) +* : Refer to “Service Points of Removal”.,,
(3) l + : Refer to “Service Points pt(4) m : Non-reusable parts:lpstallation
../ ‘E-w,,,
Page 28 of 57
5-86
BRAKES - Rear Disc Btike55-65 Nm
50-60 Nm
36-43 ft.lbs.9-14 Nm
2Pre-removal Operation
*Draining of Brake Fluid
Removal steps
1. Parking brake cable connection
4*2. Brake hose connection
3. Rear brake assembly
4. Rear brake disc
+e l * 10. Self locking nutl * 11. Companion flange
12. Rear speed sensor
ABS>
*e ++ 13. Rear axle shaft
14. Dust shieldPost-installation Operation
@Supplying Brake Fluid@Bleeding(Refer to P.5-50.)l Adjustment of Parking Brake LeverStroke
(Refer to P.5-48.)
NOTE(1) Reverse the removal procedures to reinstall.
(2) +* : Refer to “Service Points of Removal”.
(3) I)+ : Refer to “Service Points of Installation”.
(4) q : Non-reusable parts
Page 29 of 57

Brake tubeSERVICE POINTS OF -REMOVALNO5MBAD2. DISCONNECTION OF BRAKE HOSE
Holding the lock nut on the brake hose side, loosen the
flared brake line nut.
BRAKES - Rear Disc Brake5-8710. REMOVAL OF SELF LOCKING NUT
Using end yoke holder, secure and hold the rear axle shaft,
and remove the self locking nut.13. REMOVAL OF REAR AXLE SHAFT
Using the special tool, remove the rear axle shaft.
INSPECTIONNOSMDABal Check disc for wear. (Refer to
P.5-56, Rear Brake Disc
Thickness Check.)l Check disc for
runout. (Refer to P.5-57, Rear Brake Disc
Run-out Check.)l Check disc for damage.
SERVICE POINTS OF INSTALLATION
NOBMCAF13. INSTALLATION OF
REARAXLESHAFTill.COMPANION
FLANGE/lo. SELF LOCKING NUT(1)
Provisionally install the rear axle shaft to the trailing
arm.(2) Install the companion flange to the rear axle shaft, and
install the self locking nut.
(3) Then, using end yoke holder, secure and hold the rear
axle shaft, and tighten the self locking nut.6. INSTALLATION OF WHEEL BEARING NUT
After tightening the wheel bearing nut, align with the
indentation in the spindle, and then crimp.
:. ‘.:,,
Page 33 of 57

BODY
CONTENTS
,I
i
1AEROPARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
; CENTRAL DOOR LOCKING SYSTEM . . . . . . . . . . .68
’DOORASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
DOOR GLASS AND REGULATOR................
64
DOOR HANDLE AND LATCH.....................67QUARTER WINDOWGLASS..
...............
..i..59
REAR BUMPER........................................41
REARSEAT.........................................;..93
SEATBELT.............................................
94
SERVICE ADJUSTMENT PROCEDURES........30
Door Adjustment....................................31
Door Glass Adjustment............................31
Door Inside Handle Play Check...................31
Door Outside Handle Play Check................31
Floor PanInspection..............................
32
Fuel Filler Door Adjustment.......................30
Hood Adjustment...................................30
Liftgate Adjustment.................................30
Water Test...........................................
32
SPECIAL TOOLS....................*..........c......
5
SPECIFICATIONS.....................................2
General Specifications...........................;..2
Lubricants.............................................5
Sealants and Adhesives...........................5
Service Specifications..............................3
Torque Specifications..............................3
SUNROOF...............................................
77
TRIMS....................................................
85
TROUBLESHOOTING................................6
WINDOWGLASS.....................................52
WINDSHIELD...........................................56
DOORMIRROR........................................
70
DOOR
MOULDING AND
DRIP LINE WEATHERSTRIP........................
70
DOORRUNCHANNEL...............................
69
DOOR TRIM AND WATERPROOF FILM........
63
ELECTRIC REMOTE CONTROLLED
MIRRORSWITCH.....................................
71
FENDER..................................................
49
FLOORCONSOLE....................................
84
FRONTBUMPER......................................37
FRONTSEAT...........................................90
FUEL TANK FILLER DOOR.........................
36
GARNISHES............................................45
HEADLINING...........................................89
HOOD....................................................
33
INSTRUMENTPANEL.,..............................
79
Lll=l’GATE...............................................
35
LIFTGATE WINDOW GLASS......................60
LOOSEPANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
MOULDING.............................................
46
POWERWINDOW....................................65
N23AA--
Page 34 of 57
BODY - Hood23-33
IOODN23HAA.S
k
EMOVAL AND INSTALLATION9,17-26 Nm
12-19
ftlbs.11/9-14 Nm7- 10 ft.lbs./
!, 9-14Nm/
9-J/
l 4
l 4
l 4
Removal
1.Bumper2.Hood weatherstrip3. Hood front weatherstrip
4.Heat protector5.Hood weatherstrip
6.Bumper7. Hood support rod
8.Bumper9.Bumper0.Bumper bracket
1. Hood lock release handle
2.Front fascia bracket3.Clip4.Hood latch
NOTE(1) Reverse the removal procedures to reinstsll.(2) l : Refer to “Service Pyrnts of Installatron”.
19A0950
Hood lock release cable removal steps
+a 11. Hood lock release handle
12. Front fascia bracket13.
CllP
~~ 14. Hood latch15. Hood lock release cable
Hood removal steps16. Connection for washer tube and nozzle
17. Hood
Hood hinge removal steps16. Connection for washer tube and nozzle
i-I. Hood
Windshield wiper arms (Refer to GROUP
5 1 - Windshield Wiper.)
18. Front deck garnish
+d 19. Hood hinge