Page 22 of 57

----aI’-I
5-80BRAKES - Front Disc Brake
I-
Pad and wear
indicator assemblyPad assembly
Grease14FOO97
14KOIQPiston boot
’14KO70
Grease
L
SERVICE POINTS OF REASSEMBLYWC17. INSTALLATION OF INNER
SHIM/15. OUTER SHIMCoat the mounting surfaces of the pad and inner shim
antthe mounting surface of the inner shim and outer
shinwith repair kit grease, and assemble them.
Coat grease with care to prevent swelling.
Specified grease: Repair kit grease (orange)
Caution
Prevent oily materials and other dirt from sticking to
tht
friction surfaces of the pad and brake disc.12. APPLICATION OF BRAKE FLUID TO CALIPER BODY
Apply specified brake fluid to inner cylinder.
Specified brake fluid: MDPAR Brake Fluid/
Conforming to DOT3 or
DOT410. INSTALLATION OF PISTON SEAL
Install piston seal in cylinder groove.
Caution
Do not wipe special grease on piston seal.
9. INSTALLATION OF PISTON
(1) Apply specified brake fluid to piston. Insert into
cylinde’without twisting.
Specified brake fluid: MOPAR Brake Fluid/
Conforming to DOT3 or DOT4(2) Fill piston edge with specified grease. Install piston
boots.Specified grease: Repair kit grease (orange)
6. APPLICATION OF GREASE TO LOCK PIN
BOOT/5GUIDE PIN BOOT/3. BUSHING
Grease parts as illustrated with specified grease.
Specified grease: Repair kit grease
(orange)
Page 25 of 57

BRAKES 7 Front Disc Brake5-83
14AO55314A0552
\Piston seal\
14AO551
--SERVICE POINTS OF DISASSEMBLYiUO5LFCBWhen disassembling the rear disc brakes, disassemble both
sides (left and right) as a set.7. REMOVAL OF PISTON
BOOT/8. PISTON
Pump in compressed air through the brake hose installa-
tion hole and remove the pistons and piston boot.Caution
When removing the pistons, be sure to use the handle
of a plastic hammer and adjust the height of the two
pistons while pumping in air slowly in so that the pis-
tons protrude evenly.
I Do not remove one piston completely before trying to
,remove the other piston because it will become im-Possible to remove the second piston.
9. REMOVAL OF PISTON SEAL
(1) Remove piston seal with finger tip.Caution
Do not use a screwdriver or other tool to prevent
damage to inner cylinder.
(2) Clean piston surface and inner cylinder with trichloro-
ethylene, alcohol or specified brake fluid.Specified brake fluid:
DOT3 or DOT4INSPECTION
NOSLGCB
lCheck cylinder for wear, damage or rust.
lCheck piston surface for wear, damage or rust.
lCheck caliper body or sleeve for wear.
lCheck pad for damage or adhesion of grease, check back-
ing metal for damage.
lCheck wear indicator for damage.PAD WEAR CHECK
Measure thickness at the thinnest and worn area of the pad.
Replace pad assembly when pad thickness is less than the
limit value.Standard value: 10 mm
(.39 in.)
Limit: 2.0 mm
(.08 in.)
Page 26 of 57

BRAKES -Front Disc Brake
l-Pad and wear
indicator assembly Pad assembly
Inner
shim
Outershim
11Inner shim
Outer shim
GreaseGrease14FOO97
al
14LO127Brake fl
Grease
14LO128GreaseSERVICE
POINTS OF REASSEMBLYNW7. INSTALLATION OF INNER
SHIM/13. OUTER SHIM
Coat the mounting surfaces of the pad and inner shim
a
the mounting surface of the inner shim and outer shim vv
repair kit grease, and assemble them.
Coat grease with care to prevent swelling.Specified grease: Repair kit grease (orange)
Caution
Prevent oily materials and other dirt from sticking,
the friction surfaces of the pad and brake disc.12.APPLlCATlON OF BRAKE FLUID TO CALIPER
BODjApply specified brake fluid to inner cylinder.,.;Specified brake fluid: MOPAR Brake Fluid/;:ti
”Conforming to
DOT3 or DOT4
10. INSTALLATION OF PISTON SEAL..I.‘”Install piston seal in cylinder groove.Caution
Do not wipe special grease on piston seal.
9. INSTALLATION OF PISTON.
(1) Apply specified brake fluid to piston.
Insert into cylindlwithout twisting.
(/ifiL-_. i//Specified brake fluid: MOPAR Brake Fluid/
Conforming to
DOT3
or
DOT4(2) Fill piston edge with specified grease. Install pistc
boots.Specified grease: Repair kit grease (orange)
6. APPLICATION OF GREASE TO BOOT/3. BUSHING-’
Grease parts as illustrated with specified grease.Specified grease: Repair kit grease (orange)
Page 27 of 57
BRAKES - Front Disc Brake/Rear Disc Brake5-852. INSTALLATION~OF LOCK PIN/l. GUIDE PIN
Install the guide pin and lock pin so the identification mark
on the caliper body and head mark on the guide pin and
lock pin are aligned.
.+AR msc BRAKEREMOVAL AND INSTALLATION
Pre-removal Operationl Draining of Brake Fluid
9-14 Nm7-10 ft.lbs.
50-60 Nm
36-43 ft.lbs.
/Post-installation Operation
*Supplying Brake Fluid
l Bleeding(Refer to P.5-50.)*Adjustment of Parking Brake Lever
Stroke
(Refer to P.5-48.)
200-260 Nm144-188 ft.lbs.13-17 Nm
9-12 ft.lbs.
/ -29-14
Nh7- 10 ftlbs.
Removal steps
1. Parking brake cable connection
2. Brake hose connection
3. Rear brake assembly
4. Rear brake disc
5. Hubcap
l 6. Wheel bearing nut
14AO5747. Washer
8. Rear speed sensor bracket
9. Rear hub assembly14. Dust shieldI ‘: I
FyEeverse the removal procedures to reinstall.
(2) +* : Refer to “Service Points of Removal”.,,
(3) l + : Refer to “Service Points pt(4) m : Non-reusable parts:lpstallation
../ ‘E-w,,,
Page 28 of 57
5-86
BRAKES - Rear Disc Btike55-65 Nm
50-60 Nm
36-43 ft.lbs.9-14 Nm
2Pre-removal Operation
*Draining of Brake Fluid
Removal steps
1. Parking brake cable connection
4*2. Brake hose connection
3. Rear brake assembly
4. Rear brake disc
+e l * 10. Self locking nutl * 11. Companion flange
12. Rear speed sensor
ABS>
*e ++ 13. Rear axle shaft
14. Dust shieldPost-installation Operation
@Supplying Brake Fluid@Bleeding(Refer to P.5-50.)l Adjustment of Parking Brake LeverStroke
(Refer to P.5-48.)
NOTE(1) Reverse the removal procedures to reinstall.
(2) +* : Refer to “Service Points of Removal”.
(3) I)+ : Refer to “Service Points of Installation”.
(4) q : Non-reusable parts