Partial BACKUPService Manual
.i’
GROUP INDEXNOSAl
LASER
TALON
1993
Volume-l
Engine, Chassis& Body
FOREWORDThis Service Manual has been prepared with the
latest service information available at the time of
publication. It is subdivided into various group
categories and each section contains diagnosis,
disassembly, repair, and installation procedures
along with complete specifications and tightening
references. Use of this manual will aid in properly
performing any
servicrng necessary to maintain or
restore the high levels of performance and reliabilitydesigned into these outstanding vehicles.
This BACKUP DSM manual IS to be used ONLY as a BACKUP. Please DO NOT REDISTRIBUTEWHOLE SECTIONS. This BACKUP was sold to you under the fact that you do indeed OWNa GENUINE DSM MANUAL. It CANNOT BE considered a REPLACEMENT (Unless your orlglnalmanual was lost or destroyed.)Please See
README.N or README.HTML for additional Information.
Thank you. G~mm~emymanual@hotma~l.com
CHRYSLER
CORPORATION
Chrysler Corporation reserves the right to make changes in design or tomake additions to or improvements in its products without imposingany obligations upon itself to install them on its products previouslymanufactured.Introduction and
Master
Troubleshooting.-I. . . . . . . . . . . . . . . . . . i
Lubrication and Maintenance . . . . . . . .El
Front Suspension. . . . . . . . . . . . . . . . . . . . . . . . . . . ..A..tiRear Axle
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..~...
Service’ Brakes- Parking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clutch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..~.....
Cooling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..~.....~~..
Engine. . . . . . . . . . . . . . . . . . . . . . . . ..*..............................Intake and Exhaust
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fuel System
‘,,, .*. . . . . . . . . . . . . . . . . . ..*........................4Propeller Shaft
..,.....,....,.................m.......
Rear Suspension.*........s........................
ManualSteering-po,er.h. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..$\
ManualiTransaxle-Automatic:. . . . . , . . . . . . . . . . . . . . r+:,
Wheels and Tires_. .;,:.;*&i. . . . . . . . . . . . . . . . . . . . . . ..&......
j 8 .A$: >
Body. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..*...**...
Heater & Air CondjtJoning ..,.. ,.,. . . ...’
EmissionControlSystems1. . . . . . . . . . . . . .
0 1992 Mitsubishi)L-.”:
Printed in U.S.A.
-
5-4BRAKES- Specifications
SERVICE SPECIFICATIONS
Items
Standard valueBrake pedal heightmm (in.)
Brake pedal free playmm (in.)
Brake pedal to floorboard clearancemm (in.)
Parking brake lever stroke.
Output pressure proportioning valve
MPa (psi)
Split point
Output pressure [input pressure]
DISC brake dragging force at hub bolt
N (Ibs.) [Nm (ft.lbs.)lBooster push rod to master cylinder piston clearance
mm (in.)
9 inch brake booster
7 + 8 inch brake booster
Speed sensor’s internal resistancek&
Clearance between the speed pole piece and
the toothed rotormm (in.)
LrmttLeft/right proportioning valve out pressure difference
MPa (psi)
DISC brake pad
thrcknessmm (in.)Front
drsc thicknessmm (in.)Rear
dtsc thrcknessmm (in.)
DISC runout
mm (in.)
Front
Rear
Hub end playmm (In.)
NOTEl : Vehicleswith ABS
TORQUE SPECIFICATIONSSpecifications176-181 (6.9-7.1)
3-8
(.l-.3)80 (3.1) or more
5-7 notches
3.95-4.45 (561-633)
3.45-3.95 (491-561).
5.15-5.65 (732-804) i8.2
(1,163)14.65-5.15 (661-732j.17.7 (1,095))
70
(15) or less I4 (3) or less]
0.8-1.0 (.031-,039)
0.5-0.7 (.020-.028)
0.8-1.2"
0.3-0.9 (.012-,035)"60.4 (57)
2.0
(.08)22.4
(.882)8.4
(.331)0.07
(.0028)0.08 l.0031)
0.2
(.008)
ItemsPedal support bracket installation bolts
Pedal support bracket installation nut
Pedal rod to pedal support bracket
Pedal rod to clutch pedal bracket
Clutch pedal bracket installation bolt
Turn-over spring mounting bolt
Stop lamp switch mounting nut
Clutch master cylinder installation nuts
Clutch pedal installation nut
Lever assembly (A) installation nut
Lever assembly (B) installation nut
I:: ::I .:‘i j ,:~~ -__j.-, .‘- ‘+‘+gg&p.~j:;.;1--?.+.k
Nm
8-12
IO-15
17-2617-26
8-12
17-26
10-15
10-15
20-25
20-25
20-25
Tft.lbs.
6-9
7-11
12-19
12-19.6-9
12-197-11
7-1114-18
14-18
