I CAUTION
* If you get gasoline on you and then something ignites it, you co\
uld
1 be badly burned. Gasoline can spray out on you if you open the fuel
filler cap too quickly. This spray can happen
if your tank is nearly
full, and is more likely in hot weather. Open the fuel filler\
cap slowly and wait for any "hiss" noise
to stop.
I Then unscrew the cap all the way. I
When you put the cap back on, turn it tc "le :clo-'hise) until you hear
a clicking noise.
I NOTICE
~f you need a new cap, be sure to get the right type. Your dealer can get 1
me for you. If you get the wrong type, it may not fit or -have proper
denting, and your fuel tank and emissions system might be damaged.
Checking Things Under the Hood
U
K2609
Hood Release
To open the hood, first pull the handle inside the vehicle. Then \
go to the
front of the vehicle and pull up on the secondary hood release. Lift t\
he hood.
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Specification Charts
Replacement Parts
Replacement part numbers listed in this section are based on the latest
information available at the time of printing, and are subject \
to change. If a
part listed in this manual is not the same as the part used \
in your vehicle
when it was built, or
if you have any questions, please contact your GM truck
dealer.
Engine Identification
Liter Produced Fuel VIN
Displacement Type
U.S. TBI N
V8 7.4 H.D.
us. Diesel F V8 6.5
H.D. U.S. Diesel J V8 6.2
L. D. us. Diesel C V8 6.2
US., Can.
TBI K V8
5.7
L. D. US., Can.
TBI H
V8 5.0
U.S. TBI 2 V6
4.3
Emissions
BY
System
Engine Code
*
*
*
*Light Duty Emissions with 8500 GVWR and below or:
Heavy Duty Emissions with 8501 GVWR and above.
TO035
Wheel Nut Torque
MODEL I DESCRIPTION I TORQUE I
C 1500 5 bolts (14mm) 120 ft. Ibs. (160 Nmm)
K 1500 & C-K 2500 6 bolts f14mm) 120 ft. Ibs. (1 60 N.m)
C-K
2500 (w/C6P) 8 bolts (14mm) 120 ft. Ibs. (160 Nmm)
C-K 3500 Single Rear Wheels 8 bolts (14mm) 120
ft. Ibs.
(1 60 N-m)
C3500 Dual Rear Wheels
8 bolts (14mm) 140 ft. Ibs. (190
N-m)
C3500 HD -Front
5 bolts (5/8 in.) 175 ft. Ibs. (240 Nsm)
TO040
--Rear
10 bolts (5/8 in.)
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Air Conditioning Refrigerant Capacity
TYPE* QUANTITY
Refrigerant R-12 2.5 Ibs. (1.1 34 kg)
*Not all air conditioning refrigerants are the same. If the air conditioning
system in your vehicle needs refrigerant, be sure the proper r\
efrigerant is
used.
If you’re not sure, ask your GM dealer.
TO223
Fuel Tank Capacity
TYPE
Gasoline, Diesel with Short Bed
with Long Bed
Four Door Model
Standard
Chassis-Cab Models Standard (Side Tank)
Optional (Rear Tank)
Standard (Side Tank)
Optional (Rear Tank)
3500 HD Models
QUANTITY
-
.-
-
All quantities are for a completely dry tank and are approximate.
TO1
8C
26 Gallons (98 Liters)
34 Gallons (128 Liters)
34 Gallons
(1 28 Liters)
22 Gallons (83 Liters)
30 Gallons
(1 13 Liters)
21 Gallons (80 Liters)
32 Gallons (121 Liters)
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I I Power Rating I 1
Lamp or Bulb
Malfunction Indicator (“Service Engine
Quantity
at 12.8V, Watts Trade No.
Soon”)
“Diesel only
**Crew Cab Only tCanadian Vehicles only t0390
1 .7
74
Service Fuel Filter Lamp*
1 .7
74
Low Coolant Lamp*
1 .7 74 Glow Plugs Lamp*
1 .7
74
Upshift Indicator
1 .7
74
Service Replacement Part and Filter Recommendations
Engine
(VIN)
4.3 (Z)
5.0 (H)
5.7 (K)
6.2 (C)
6.2
(J)*
6.5 (F)*
7.4
(N)
-
Oil
Filter
PF51
PF35t
PF35t
PF35
PF35
PF35
PF35
-
Air
Cleaner
A1 78CW A348C
A348C
A644C A644C
A917C
A348C
PCV
Valve
CV789C
cv774c
cv774c
-
-
-
cv774c I I
tFour Wheel Drive Vehicles use a PF51
*Heavy
Duty Emission Engine
1,
Spark** Plugs
CR43TS
.CR43TS
.CR43TS
-
-
.CR43TS
oil filter
’*Use AC copper-cored resistor type spark plugs.
Fuel
Filter
GF481
GF481
GF481
TP 1
006
TP 1 006
TP1006
GF481
-I
RC36
RC36
RC32
RC32
RC32
RC36
t0039
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Scheduled Maintenance Services
Scheduled Maintenance Services
This part tells you the maintenance services that you should h\
ave done and
the times you should schedule them. Your GM dealer knows your vehicle best
and wants you
to be happy with it. If you go to your dealer for your service
needs, you’ll know that GM-trained and supported service peop\
le will perform
the work using genuine GM parts.
These schedules are for vehicles that:
carry passengers and cargo within the recommended limits. You will find
these limits on your vehicle’s Certification Label. See “L\
oading Your
Vehicle” in the Index.
are driven on regular road surfaces, and within legal driving \
limits.
are driven off-road in the recommended manner. See the Index U\
nder
use the recommended fuel. See “Fuel” in the Index.
“Off Road Driving With Your Four Wheel Drive Vehicle.”
selecting The Proper Maintenance Services
To find the proper maintenance schedule for your vehicle, you must\
know two
things. What engine your vehicle has, and how you use your ve\
hicle. Your
engine type will tell you which chart to use, and your drivin\
g conditions will
tell you which schedule to use. The charts are found later in\
this section.
Selecting the Proper Maintenance Chart
Your engine type (Gasoline or Diesel) and its emissions classificat\
ion (Light
Duty 3r Heavy Duty Emissions) will tell you which maintenance \
chart
to use.
Find your Vehicle Identification Number (VIN), and look at th\
e eighth character
to see what your engine code is. Then use the following Engine E\
missions
Classifications table
to find your emissions classification.
Your VIN is on the plate on the top left corner of your instrument panel,
the Certification Label and on the Service Parts Identification \
Label. See “Vehicle Identification Number” in the Index.
If your engine has more than one emissions classification, look at\
your
Certification Label to see what your Gross Vehicle Weight Ratin\
g
(GVWR)
is. See “Loading Your Vehicle” in the Index.
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6. AIR CLEANER FILTER REPLACEMENT* -Replace at every 30,000
miles (50 000 km) or more often under dusty conditions. Ask your dealer
for the proper replacement intervals for your driving conditions\
.
7. FRONT WHEEL BEARING REPACK (2 WHEEL DRIVE ONLY) -Clean
and repack the front wheel bearings at each brake relining, or\
at the specified interval, whichever comes first.
8.
TRANSMISSION SERVICE
Automatic Transmission
-Change the transmission fluid and filter every
15,000 miles (25 000 km) for vehicles under 8,600 GVWR or every
12,000 miles (20 000 km) for vehicles over 8,600 GVWR if the vehicle
is mainly driven under one or more of these conditions:
In heavy city traffic.
Where the outside temperature regularly reaches 90°F (32°C\
) or
higher.
In hilly or mountainous terrain.
Frequent trailer pulling.
Uses such as taxi, police, delivery or other commercial service\
.
If the vehicle is not used mainly under any of these conditions, change
the fluid and filter every 30,000 miles
(50 000 km) for vehicles under
8600 GVWR or every
24,000 miles (40 000 km) for vehicles over 8600
GVWR. See “Automatic Transmission Fluid” in the Index for more
information.
Manual Transmission -Transmission fluid does not require periodic
changing.
Regulator Valve System for any worn, plugged or collapsed hoses. Have
the system checked as described in the Service Manual.
9.
CDRV SYSTEM INSPECTION* -Check
the Crankcase Depression
10. FUEL FILTER REPLACEMENT* -Replace the fuel filter at the specified
interval
or sooner if clogged.
11. SPARK PLUGS REPLACEMENT* -Replace spark plugs with the type
listed in Section
6. See “Specification Charts” in the Index.
12.
SPARK PLUG WIRE INSPECTION* -Clean wires and inspect for burns,
cracks or other damage. Check the wire boot fit at the distributor and at
the spark plugs. Replace wires as needed.
*An Emission Control Service
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