
Engine Fan Noise
This vehicle has a clutched engine cooling fan. When the clutc\
h is engaged,
the fan spins faster
to provide more air to cool the engine. In most every day
driving conditions the clutch is not engaged. This improves fuel economy and
reduces fan noise. Under heavy vehicle loading, trailer towing \
and/or high
outside temperatures, the fan speed increases when the clutch e\
ngages.
So
you may hear an increase in fan noise. This is normal and sh\
ould not be
mistaken
as the transmission slipping or making extra shifts. It is merely the
cooling system functioning properly. The fan
will slow down when additional
cooling is not required and the clutch disengages.
You may also hear this fan noise when you start the engine. \
It will go away
as the fan clutch disengages.
If a Tire Goes Fiat
It’s unusual for a tire to “blow out” while you’re driving,\
especially if you
maintain your tires properly.
If air goes out of a tire, it’s much more likely to
leak out slowly. But if you should ever have a “blowout,” here are a few tips
about what
to expect and what to do:
If a front tire fails, the flat tire will create a drag that pulls the vehicle toward
that side. Take your foot
off the accelerator pedal and grip the steering wheel
firmly. Steer to maintain lane position, then gently brake
to a stop well out of
the traffic lane.
A rear blowout, particularly on a curve, acts much like a skid and may
require the same correction you’d use in a skid. In any rear blowout, remove
your foot from the accelerator pedal. Get the vehicle under co\
ntrol by steering
the way you want the vehicle
to go. It may be very bumpy and noisy, but
you can still steer. Gently brake to a stop, well off the road if possible.
If your tire goes flat, the next part shows how to use your jacking equipment
to change a flat tire safely.
Changing a Flat Tire
If a tire goes flat, avoid further tire and wheel damage by driving slowly to a
level place. Turn
on your hazard warning flashers.
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L
Changing a tire can cause an injury. The vehicle can slip off the jack
injured. Find a level place to change your tire. To help prevent the
vehicle
from moving:
- and roll over you or other people. You and they could be badly
1. Set the parking brake firmly.
2. Put the shift lever in P (Park).
3. Shift a manual transmission to 1 (First) or R (Reverse).
4. If you have a four-wheel-drive vehicle, be sure the transfer case \
5. Turn off the engine.
is in a drive gear-not in N (Neutral).
To be even more certain the vehicle won't move, you can put chocks
at the front and rear of the tire farthest away from the one being
changed. That would be the tire on the other side of the vehicle, at
the opposite end.
I
L
I
The following steps will tell you how to use the jack and change a tire.
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1 CAUTION
* Rust or dirt on the wheel, or on the parts to which it is fastened, ’
h can make the wheel nuts become loose after a time. The wheel
I could corne off and cause an accident. When you change a wheel,
remove any rust or dirt fmm the places where the wheel attaches to
the vehicle. In an emergency, you can use a cloth or a paper towel
to do this; but be sure to use a scraper ~r wire brush later, if you
need to, to get all the rust or dirt off.
Remove any rust or dirt from the wheel bolts, mounting surfaces or spare
wheel. Place the spare on the wheel mounting
surface.
CAUTION
Never use oil or grease on studs or nuts. If you do, the nuts might
come loose. Your wheel could fall
off, causing a serious accident.
I
K2127
Replace the wheel nuts with the rounded end of the nuts toward the wheel.
Tighten each wheel
nut by hand until the wheel is held against the hub.
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Service & Appearance Care
Tire lnspecfion and Rotation
To make your tires last longer, have them inspected and rotated at the
mileages recommended in the Maintenance Schedule. See “Scheduled
Maintenance Services” in the Index.
FRT FRT
L
I I
K2655
Use this rotation pattern,
If your vehicle has front tires with different load ratings or tr\
ead designs (such
as all season vs. on/off road) than the rear tires, don’t rotate \
your tires front
to rear,
After the tires have been rotated, adjust the front and rear \
inflation pressure
as shown on the CertificationRire label. Make certain that all \
wheel nuts are
properly tightened.
See “Wheel Nut Torque” in the Index.
1 CAUTION
Rust or dirt on a wheel, or on the parts to which it is fastened, can
make the wheel nuts become loose after a time. The wheel could
come
off and cause an accident. When you change a wheel, remove
any rust or dirt from places where the wheel attaches
to the vehicle.
In an emergency, you can use a cloth or paper towel to
do this; but
be sure to use a scraper or wire brush later, if you need to, to get
I
I all the rust or dirt off. (See ‘Changing a Flat Tire” in the Index.) I
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Service & Appearance Care
Specification Charts
Replacement Parts
Replacement part numbers listed in this section are based on the latest
information available at the time
of printing, and are subject to change. If a
part listed in this manual is not the same as the part used in your vehicle
when
it was built, or if you have any questions, please contact your GM truck
dealer.
Engine identification
Liter VIN Fuel Produced
Displacement Type Engine Code System BY Emissions
5.7 V8 K TB I U.S., Can.
7.4 V8 N TB I us.
*
*
*Light Duty Emissions with 8500 GVWR and below or:
Heavy Duty Emissions with 8501 GVWR and
above.
TO291
Wheel Nut Torque
MODEL DESCRIPTION TORQUE
C 1500 5 bolts (14mm) 120 ft. Ibs. (1 60 Nmm)
K 1500, C-K 2500 6 bolts (1 4mm) 120 ft. Ibs. (160
N-m)
C-K 2500 8 bolts (14mm) 120 ft. Ibs. (160 Nem)
I TO2951
Cooling System Capacity
VIN QUANTITY*
ENGINE CODE Without NC With AIC
5.7L K 17.5 Quarts (16.5 Liters)
18 Quarts (1 7 Liters)
7.4- N 23 Quarts
(22 Liters) 25 Quarts (23.5 Liters)
*All quantities are approximate.
*After refill, the level
MUST be checked as outlined under “Engine Cooling
System” in Section
5.
TO292
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Scheduled Maintenance Services
GASOLINE ENGINES WITH LIGHT DUTY EMISSIONS-
If your driving conditions meet those specified in “Scheduled Ma\
intenancc
Services” in this section, use Maintenance Schedule
I (t).
Item Miles (000) 3 6 7.5 9 12 15 18
No. Service Kilometers (000) 5 10 12.5 15 20 25 30
1 Engine Oil Change*-Every 12 Months, or e
Oil Filter Change*-Every 12 Months, or e
2 Chassis Lubrication-Every 12 Months, or e
3 Clutch Fork Ball Stud Lubrication
5 Cooling System Service*-Every 24
6 Air Cleaner Filter Replacement* Months
or
7 Front Wheel Bearing Repack
8 Transmission Service**
25 Drive Axle Service**
26 Brake Systems Inspection**
FOOTNOTES:
**See “Explanation
of Scheduled Maintenance Services” in this section.
*An Emission Control Service
tTo determine the emissions classification of your engine refer to “Selecting
the
Proper Maintenance Chart”
in this section.
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Scheduled Maintenance Services
Explanation Of Scheduled Maintenance Services
Below are explanations of the services listed in the maintenance charts.
The proper fluids and lubricants to use are listed in this section. Make sure
whoever services your vehicle uses these.
All parts should be replaced and
all necessary repairs done before you or anyone else drives the ve\
hicle.
1. ENGINE OIL AND OIL FILTER CHANGE* -ALWAYS USE SG OR
SG/CE QUALITY, ENERGY CONSERVING II OILS OF THE PROPER
VISCOSITY. To determine the preferred viscosity oil for your vehicle’s
engine (e.g. SAE 5W-30 or
10W-30), see “Engine Oil” in the Index.
2. CHASSIS LUBRICATION -Lubricate the front suspension, king pin
bushings, steering linkage, transmission, and transfer case shift\
linkage,
parking brake cable guides, propshaft splines
(2 wheel drive), brake
pedal springs, and clutch pedal springs at the intervals specif\
ied.
If you have a 3500 HD, lubricate the king pins and king pin bushings
every
1,500 miles (2500 km) for Maintenance Schedule 1, or every 3,000
(5000 km) for Maintenance Schedule 2.
Ball joints and king pin bushings should not be lubricated unl\
ess their
temperature is
10°F (-12”C), or higher. When the weather is cold, let
them warm up before lubrication
or they could be damaged.
Also, be sure to check all the vehicle fluid levels at this time.
3.
CLUTCH FORK BALL STUD LUBRICATION -Lubricate the clutch fork
ball stud through the fitting on the clutch housing. Lubricant \
must be
added “sparingly” to the fitting, as only.
0066 Ib. (.003 kg) is required to
lubricate the ball stud surface. Do not add lubricant more often than the
intervals in the Maintenance Charts.
Too much lubricant will damage
the clutch
assembly.
4. ENGINE IDLE SPEED ADJUSTMENT (DIESEL ENGINES)* -Adjust to
the specifications shown on the underhood label. You must use
calibrated test equipment.
5. COOLING SYSTEM SERVICE* -Drain, flush and refill system with new
coolant. See “Engine Coolant” in the Index for the proper\
coolant and
mixture
to use in your vehicle.
Also inspect the hoses and replace them if they i cracked, swollen, or
deteriorated. Tighten all hose clamps (except consrant tension clamps).
Remove debris and clean the outside of the radiator and air c\
onditioning
condenser. Wash the radiator neck.
To ensure proper operation, pressure
test the radiator and cap.
* An Emission Control Service
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6. AIR CLEANER FILTER REPLACEMENT* -Replace at every 30,000
miles (50 000 km) or more often under dusty conditions. Ask your dealer
for the proper replacement intervals for your driving conditions\
.
7. FRONT WHEEL BEARING REPACK (2 WHEEL DRIVE ONLY) -Clean
and repack the front wheel bearings at each brake relining,
or at the
specified interval, whichever comes first.
8.
TRANSMISSION SERVICE
Automatic Transmission
-Change the transmission fluid and filter every
15,000 miles (25 000 km) for vehicles under 8,600 GVWR or every
12,000 miles
(20 000 km) for vehicles over 8,600 GVWR if the vehicle
is mainly driven under one
or more of these conditions:
In heavy city traffic.
Where the outside temperature regularly reaches 90°F (32°C) or
In hilly or mountainous terrain.
higher.
Frequent trailer pulling.
Uses such as taxi, police, delivery or other commercial service.
If the vehicle is not used mainly under any of these conditions, change
the fluid and filter every
30,000 miles (50 000 km) for vehicles under
8600 GVWR or every
24,000 miles (40 000 km) for vehicles over 8600
GVWR. See “Automatic Transmission Fluid” in the Index for more
information.
Manual Transmission -Transmission fluid does not require periodic
changing.
9. CDRV SYSTEM INSPECTION* -Check the Crankcase Depression
Regulator Valve System
for any worn, plugged or collapsed hoses. Have
the system checked as described in the Service Manual.
10. FUEL FILTER REPLACEMENT --Replace the fuel filter at the specified
interval
or sooner if clogged.
11.
SPARK PLUGS REPLACEMENT” --Replace spark plugs with the type
listed in Section
6. See “Specification Charts” in the Index.
12.
SPARK PLUG WIRE INSPECTION* -Clean wires and inspect for burns,
cracks
or other damage. Check the wire boot fit at the distributor and at
the spark plugs. Replace wires as needed.
*An Emission Control Service
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