1993 CHEVROLET PLYMOUTH ACCLAIM hood release

(2) Pry cover up and forward until released from
instrument panel pad. (3) Lift top cover upward and rearward to remove
from vehicle. (4) For installation place top cover on panel open-
ing. Be certain that blades of top cover are located in
the retaining spring clips. (5) Push forward and down to engage in pad.
INSTRUMENT PANEL REPLACEMENT
CAUTION: Disconnect negative battery cable, in en-
gine compartment, before servicing instrument
panel.
(1) Remove windshield wiper arms.
(2) Open hood and remove cowl top plastic cover.
(3) Remove windshield washer reservoir.
(4) Pull connector loose from the A/C resistor block
and push wiring and grommet through bulkhead into
passenger compartment. (5) Remove the console/consolette assembly.
(6) Remove the passive restraint seat belt logic
control module wiring. (7) Remove six attaching nuts securing the instru-
ment panel to console support brace. (8) Remove the instrument panel to console sup-
port brace with the Air Bag System Diagnostic Mod-
ule attached. (9) Remove right and left cowl side and scuff plate
trim moldings. (10) Remove left and right A-pillar trim moldings.
(11) Remove instrument panel top cover (Fig. 28).
(12) Remove lower steering column cover.
(13) Disconnect the steering column wiring at the
25-way connector. (14) Disconnect park brake, stop lamp and speed
control wiring. (15) Remove five steering column support nuts and
lower steering column. Then remove two steering col-
umn attaching studs. (16) Disconnect engine harness wiring at 18-way
and 16-way connectors located on the left side panel
support bracket. (17) Remove glove box assembly.
(18) Remove the panel top cover assembly.
(19) Loosen the panel roll-down pivot bolts.
(20) Remove the defroster duct adapter from de-
froster duct. (21) Remove screws which attach instrument panel
to windshield fence line. Roll panel down, attach
heavy wire to hold in position and remove defroster
duct retaining screws. (22) Disconnect body wiring at the right side
18-way connector and left side 25-way connector. (23) Disconnect temperature mode cable at in-line
connector. Disconnect resistor block and blower mo-
tor wiring connectors.
Fig. 28 Instrument Panel and Top Cover
8E - 72 INSTRUMENT PANEL AND GAUGES Ä

EXTERIOR LAMPSÐAJ BODY INDEX
page page
Back-Up Lamp .......................... 17
Back-Up Lamp Bulb ...................... 17
Center High Mounted Stop Lamp (CHMSL) Bulb . 18
Center High-Mounted Stop Lamp Assembly (CHMSL) ............................. 18
Cornering Lamp or Bulb ................... 16
Front Side Marker Lamp ................... 16
Front Side Marker Lamp Bulb ............... 16
Headlamp Module and Bulb ................ 16 Headlamps
............................. 16
License Plate Lamp or Bulb ................ 17
Park and Turn Signal Lamp or Bulb .......... 16
Rear Side Marker Lamp ................... 17
Rear Side Marker Lamp Bulb ............... 17
Tail, Stop, Turn Signal Bulb or Lamp ......... 17
Trunk Lid Tail Lamp ...................... 17
Trunk Lid Tail Lamp Bulb .................. 17
HEADLAMPS
HEADLAMP MODULE AND BULB
REMOVAL (FIG. 1)
(1) Release hood latch and open hood.
(2) Remove bolts holding headlamp module to
grille opening panel. (3) Separate lamp module from grille opening
panel. (4) Disengage wire connectors from lamp sockets
behind lamp. (5) Separate lamp module from vehicle.
CAUTION: Do not touch the bulb glass with fingers
or other oily surfaces, reduced bulb life will result. (7) Remove bulb socket retaining ring and pull
bulb unit from lamp.
INSTALLATION
Reverse the preceding operation.
PARK AND TURN SIGNAL LAMP OR BULB
REMOVAL (FIG. 2)
(1) Remove two screws from the lamp and pull the
lamp from the bumper fascia. (2) Remove the socket and bulb assembly from the
lamp body.
INSTALLATION
Reverse the preceding operation.
FRONT SIDE MARKER LAMP BULB
REMOVAL
(1) Reach under and behind the front fender to ro-
tate the socket counterclockwise one half turn. (2) Pull the socket from the lamp body.
(3) Pull bulb from the socket.
INSTALLATION
Reverse the preceding operation.
FRONT SIDE MARKER LAMP
REMOVAL (FIG. 2)
(1) Remove the socket and bulb from the lamp
body. (2) From behind front fender, remove nuts holding
side marker lamp to fender. (3) Separate side marker lamp from vehicle.
INSTALLATION
Reverse the preceding operation.
CORNERING LAMP OR BULB
REMOVAL (FIG. 2)
(1) From behind front fender, remove nuts holding
cornering lamp to fender. (2) Remove socket from lamp.
(3) Separate cornering lamp from the vehicle.
INSTALLATION
Reverse the preceding operation.
Fig. 1 Aero Headlamp
8L - 16 LAMPS Ä

Wiring Diagram
Name Sheet Number
Relay Bank ............................. .106
Blower Slide Control ...........................51
Bulkhead Disconnect (50 Way) ................181, 182
Bulkhead Disconnect (50-Way) (2.5L Engine) .......183, 184
Bulkhead Disconnect (50-Way) (3.0L Engine) .......185, 186
Bulkhead Disconnect (50-Way) (3.3L & 3.8L Engine) ......................... .187, 188
Camshaft Position Sensor .......................28
Crankshaft Position Sensor .......................28
Cellular Phone System ........................ .126
Antenna ............................... .126
Center Phone ............................ .126
External Speaker .......................... .126
Microphone ............................. .126
Transmitter/Receiver Unit .................... .126
Visor Phone ............................. .126
Charging System (2.5L Engine) ...................5,6
Battery ...................................5
Generator .................................6
Power Distribution Center .......................6
Charging System (3.0L Engine) ...................7,8
Battery ...................................7
Generator .................................8
Power Distribution Center .......................8
Charging System (3.3L & 3.8L Engine) .............9,10
Battery ...................................9
Generator ................................10
Power Distribution Center ......................10
Cigar Lighter .......................... .111, 112
Circuit Breakers Concealed Headlamps .......................2,68
Power Door Locks ........................2,139
Power Seats ............................2,149
Power Windows .........................3,158
Compressor Motor ........................ .40, 42
Concealed Headlamp Controls .....................68
Circuit Breaker .............................68
Headlamp Door Motor ........................68
Headlamp Door Relays ........................68
Headlamp Relay ............................68
Relay Bank ...............................68
Courtesy Lamp System .................87, 88, 89, 90
Left Front Door Courtesy Lamp ..................87
Left Front Door Jamb Switch ....................87
Left Illuminated Visor Vanity Mirror ................89
Left Illuminated Visor Vanity Mirror Switch ...........89
Left Lamp and Switch ........................89
Left Rear Door Courtesy Lamp ...................87
Left Rear Door Jamb Switch ....................87
Left Rear Quarter Reading Lamp ..................90
Right Front Door Courtesy Lamp .................88
Right Front Door Jamb Switch ...................88
Right Illuminated Visor Vanity Mirror ...............89
Right Illuminated Visor Vanity Mirror Switch ..........89
Right Lamp and Switch .......................89
Right Rear Door Courtesy Lamp ..................88
Right Rear Door Jamb Switch ...................88Wiring Diagram
Name Sheet Number
Right Rear Quarter Reading Lamp .................90
Trunk Lamp ...............................90
Data Link Connectors ..........14, 23, 100, 103, 106, 110,
130, 134, 136
Deck Lid Release and Deck Lid Pull-Down System . . . .159, 160
Deck Lid Pull-Down Unit ..................... .160
Deck Lid Release Solenoid .................159, 160
Deck Lid Release Solenoid/Pull-Down Key Cylinder Switch ............................... .160
Mercury Switch .......................... .159
Underhood Light .......................... .159
Dimmer Switch-Optical Horn ....................1,66
Distributor .............................. .17, 19
Door Ajar System w/Electronic Cluster ...............92
Left Front Door Ajar Switch .....................92
Left Rear Door Ajar Switch .....................92
Right Front Door Ajar Switch ....................92
Right Rear Door Ajar Switch ....................92
Door Ajar System w/Mechanical Cluster and Visual Mess Ctr ...............................93
Left Front Door Ajar Switch .....................93
Left Rear Door Ajar Switch .....................93
Right Front Door Ajar Switch ....................93
Right Rear Door Ajar Switch ....................93
Door Ajar System w/Mechanical Cluster w/o Visual Mess Ctr ...............................94
Left Front Door Ajar Switch .....................94
Left Rear Door Ajar Switch .....................94
Right Front Door Ajar Switch ....................94
Right Rear Door Ajar Switch ....................94
Door Electrical Ground Systems ...................165
Door Jamb Courtesy Lamp Switches ..............87, 88
Door Lock System ....................... .139, 140
Circuit Breaker ........................... .139
Connector and Door Lock Switch Function .......139, 140
Door Lock Relay .......................... .140
Door Unlock Relay ......................... .140
Left Front Door Lock Motor ................... .139
Left Front Door Lock Switch ...................139
Left Rear Door Lock Motor ................... .139
Relay Bank ............................. .139
Right Front Door Lock Motor ...................140
Right Front Door Lock Switch ..................140
Right Rear Door Lock Motor ...................140
Exhaust Gas Recirculation Solenoid ............14, 21, 26
Electronically Tuned Stereo Radio ..............119, 120
Left Door Speaker ......................... .120
Left Rear Speaker ......................... .120
Right Door Speaker ........................ .120
Right Rear Speaker ........................ .120
Electronically Tuned Stereo Radio with RS Amplifier ....................... .121, 122, 123
Left Door Speaker ......................... .123
Left Front Speaker ......................... .123
Left Rear Speaker ......................... .123
Right Door Speaker ........................ .123
Right Front Speaker ........................ .123
Right Rear Speaker ........................ .123
8W - 314 WIRING DIAGRAMS AC-AY BODY Ä

Wiring Diagram
Name Sheet Number
Left Side Marker Lamp ...................... .163
Right Back-Up Lamp ....................... .164
Right Center High Mounted Stop Lamps ............164
Right Inboard Tail, Stop & Turn Signal Lamp .........164
Right License Lamp ........................ .164
Right Outboard Tail, Stop & Turn Signal Lamp ........164
Right Side Marker Lamp ..................... .164
Recliner Position Sense Resistor ..................154
Relay Bank ............................... .171
Relay Module ............................. .171
Relays ABS System Relay ..........................47
A/C Compressor Clutch .................54, 56, 113
Air Suspension .............................42
Automatic Shut Down .................. .15, 23, 29
Automatic Load Leveling .......................40
Back-Up Lamp .............................33
Door Lock/Unlock ......................... .140
Engine Starter .......................... .12, 13
Fan Control ............................. .114
Fuel Pump ...............................36
Horn ...................................63
Headlamp ................................68
Headlamp Door ............................68
Park Lamp .............................. .125
Power Antenna/Name Brand Speaker Relay ..........118
Pump and Motor Relay .......................46
Radiator Fan Control Relay A/C ................54, 56
Radiator Fan Relay ATC ..................... .114
Radiator Fan Relay-Heater ......................52
Safety Shut Down ...........................35
Yellow Lamp Relay ..........................49
Remote Keyless Entry ..................... .141, 142
Program Module .......................... .141
Remote Keyless Entry Module ...............141, 142
Right Body to Instrument Panel Wiring ...........192, 193
Right Front Wheel Sensor .......................50
Right Rear Wheel Sensor ........................50
RS Amplifier ........................... .122, 123
Safety Shut Down Relay ........................35
Seat Belt Warning System .......................67
Seat Belt Switch .............................67
Seat Track Position Sense Resistor .................154
Security Alarm Module Connector (Elec Cluster) ........202
Security Alarm Module Connector (Mech Cluster) ........203
Security Alarm System (Electronic Cluster) ........135, 136,
137, 138
Deck Lid Key Cylinder ...................... .135
Data Link Connector ....................... .136
Left Door Key Cylinder ...................... .135
Relay Bank ............................. .138
Relay Module ............................ .137
Right Door Key Cylinder ..................... .135
Security Alarm Hood Switch ...................136
Security Alarm Module .............135, 136, 137, 138
Security Lamp ........................... .136Wiring Diagram
Name Sheet Number
Security Alarm System (Mech Cluster w/VMC) ......127, 128,
129, 130
Deck Lid Key Cylinder ...................... .127
Data Link Connector ....................... .130
Left Door Key Cylinder ...................... .127
Relay Bank ............................. .130
Relay Module ............................ .129
Right Door Key Cylinder ..................... .127
Security Alarm Hood Switch ...................128
Security Alarm Module .............127, 128, 129, 130
Security Lamp ........................... .128
Security Alarm System (Mech Cluster w/o VMC) . . . .131, 132,
133, 134
Deck Lid Key Cylinder ...................... .131
Data Link Connector ....................... .134
Left Door Key Cylinder ...................... .131
Relay Bank ............................. .134
Relay Module ............................ .133
Right Door Key Cylinder ..................... .131
Security Alarm Hood Switch ...................132
Security Alarm Module .............131, 132, 133, 134
Security Lamp ........................... .132
Sensors Airbag Sensor .............................58
Ambient Sensor .......................... .117
Brake Fluid Level Sensor ......................98
Camshaft Position Sensor ......................28
Coolant Level Sensor .........................98
Crankshaft Position Sensor .....................28
Engine Coolant Temperature Sensors ..........17, 19, 25
Engine Oil Level Sensor .................... .31, 32
Heated Oxygen Sensors ................. .14, 19, 25
Height Sensors ............................44
In Car Senso r............................ .115
Left Front Wheel Sensor .......................50
Left Rear Wheel Sensor .......................50
MAP Sensors ........................ .18, 21, 26
Right Front Wheel Sensor ......................50
Right Rear Wheel Sensor ......................50
Sun Sensor ............................. .115
Throttle Position (Sensors) ................18, 21, 26
Transmission Output Speed Sensor ................34
Turbine Speed Sensor ........................34
Vehicle Speed Sensor .................. .17, 19, 25
Water Sensor ............................ .117
Windshield Washer Low Fluid Level Sensor ...........61
Solenoids Air Exhaust-Automatic Load Leveling Solenoid .........42
Air Suspension Solenoid ................... .41, 44
Deck Lid Release Solenoid ................... .159
EVAP/Purge Solenoids .................. .15, 20, 27
Exhaust Gas Recirculation Solenoids ..........14, 21, 26
Transmission Solenoid .................... .12, 35
Transmission TCC LU Solenoid ..................12
Splices Splice A1 ...........................4,6,8,10
Splice A3 .........................2,37,59,66
Splice A3-1 .....................2,6,8,10,69,71
Ä WIRING DIAGRAMS AC-AY BODY 8W - 319

Wiring Diagram
Name Sheet Number
Splice Z1-3 ............... .47, 68, 74, 77, 80, 82, 84
Splice Z1-4 .......... .38, 47, 70, 72, 74, 77, 80, 82, 84
Splice Z1-5 ............................. .155
Splice Z1-6 .....36, 124, 125, 127, 131, 135, 160, 162, 164
Splice Z1-7 .................... .39, 160, 162, 164
Splice Z1-8 ........................... .86, 115
Splice Z1-9 .................. .61, 86, 118, 140, 141
Splice Z1-10 ..............................46
Splice Z1-11 .................. .161, 162, 163, 164
Splice Z1-12 .....52, 54, 56, 63, 69, 71, 73, 75, 78, 81, 83
Splice Z1-13 ............. .90, 124, 125, 147, 162, 164
Splice Z1-14 . . . .91, 127, 131, 135, 143, 149, 152, 158, 165
Splice Z1-15 ........... .67, 88, 91, 112, 127, 131, 135,
149, 152, 155, 158, 165
Splice Z1-16 .....88, 91, 112, 127, 131, 135, 150, 155, 165
Splice Z1-17 ....................... .54, 56, 113
Splice Z1-18 ......................... .162, 164
Splice Z1-19 .............. .70, 72, 73, 74, 75, 77, 78,
80, 81, 82, 83, 84
Splice Z2 .......................... .86, 98, 99
Splice Z2-1 ...............................98
Splice Z2-2 ......................... .36, 39, 43
Splice Z12 ....................... .16, 22, 24, 35
Splice Z13 ............................7,9,35
Splice Z14 ...............................35
Stop Lamps .................... .161, 162, 163, 164
Stop Lamp Switch ......................... .38, 59
Switches A/C Ambient Temp ...................... .56, 114
A/C Cycling Switch ..........................54
A/C Fan Cutout ........................ .56, 114
A/C Defrost ........................... .53, 55
A/C Heater Blower ....................... .53, 55
A/C High Pressure Cutout ................54, 56, 114
A/C Low Pressure .................... .53, 55, 114
ATC Temp Control ......................... .116
Automatic Transmission Park/Neutral Position .........12
Backup Lamp ..............................12
Brake Warning Lamp .........................11
Deck Lid Release ......................... .111
Defrost .............................. .53, 55
Dimmer-Headlamp ..........................66
Door Ajar .......................... .92, 93, 94
Door Jamb ............................ .87, 88
Door Window-Left Front ..................... .157
Door Window-Left Rear ..................... .157
Door Window-Right Front .................... .158
Door Window-Right Rear .................... .158
Engine Oil Pressure .................... .30, 31, 32
Fuel Tank Level Gauge Sending Unit Switch ..........36
Glove Box Lamp .......................... .111
Hazard Flasher .............................60
Headlamp ..............................1,65
Headlamp Dimmer .........................1,66
Heated Rear Window ......................4,148
Heater Bi-Level Control Switch ...................51
Horn ...................................63Wiring Diagram
Name Sheet Number
Ignition ................................4,11
Illuminated Entry ...........................91
Illuminated Visor Vanity Mirror Switch ..............89
Intermittent Wiper ...........................61
Key-in .......................... .104, 107, 109
Left Rear Door Jamb Switch ....................87
Optical Horn .............................1,66
Park Brake ...............................11
Power Door Lock-Left Front ................... .139
Power Door Lock-Right Front ...................140
Power Mirrors ........................ .143, 145
Power Recliner Seat .................... .152, 155
Power Seat ................... .149, 150, 152, 155
Power Steering Switch .................... .19, 25
Seat Belt .................................67
Security Alarm-Hood ................. .128, 132, 136
Seat Memory Selector Switch ...................151
Sliding Roof Position ....................... .147
Stop Lamp w/Speed Control ..................38, 59
Stop Lamp w/o Speed Control ................38, 59
Sunroof ............................... .147
Transmission Range Switch .....................35
Turn Signal ...............................60
Vanity Lamp ..............................89
Vehicle Speed Control ........................37
Throttle Body Fuel Injection (TBI) Ignition System (2.5L) ....................... .14, 15, 16, 17, 18
Automatic Shut Down Relay ....................15
Data Link Connector .........................14
Distributor ...............................17
Engine Coolant Temperature Sensor ..........17, 19, 30
EVAP/Purge Solenoid .........................15
Exhaust Gas Recirculation Solenoid ................14
Heated Oxygen Sensor ........................14
Idle Air Control Motor ........................14
Ignition Coil ...............................15
Injector .................................15
MAP Sensor ..............................18
Powertrain Control Module ...........14, 15, 16, 17, 18
Throttle Position (Sensor) ......................18
Vehicle Speed Sensor ........................17
Throttle Position (Sensors) ..................18, 21, 26
Transmission Controller Connector .................177
Transmission Control Module ................33, 34, 35
Transmission Control System ................33, 34, 35
Back-Up Lamp Relay .........................33
Park/Neutral Position Switch ....................33
Safety Shut Down Relay .......................35
Transmission Control Module ...............33, 34, 35
Transmission Output Speed Sensor ................34
Transmission Range Switch .....................35
Transmission Solenoids and Pressure Switches ........35
Turbine Speed Sensor ........................34
Transmission Output Speed Sensor .................34
Transmission Range Lamp with Electronic Cluster ........85
Transmission Solenoid Connector ..................179
Transmission Solenoids and Pressure Switches ..........35
Ä WIRING DIAGRAMS AC-AY BODY 8W - 321

LEFT SIDE MOUNT
(1) Raise vehicle on hoist and remove left front
wheel. (2) Remove inter splash shield.
(3) Support the transmission with a transmission
jack. (4) Remove the insulator thru bolt from the mount.
(5) Remove the transmission mount fasteners and
remove mount. (6) Reverse removal procedure for installation. En-
sure that the slide tube is seated into the rail
bracket guides. Refer to (Fig. 3) for bolt tightening
specifications. (7) Engine mount adjustment, Refer to Engine
Mount Insulator Adjustment of this section.
ENGINE MOUNT RUBBER INSULATORS
Insulator location on (right side) and transmission
bracket (left side) are adjustable to allow right/left
drive train adjustment in relation to drive shaft as-
sembly length. Check and reposition right engine mount insulator
(left engine mount insulator is floating type and will
adjust automatically (Fig. 3). Adjust drive train posi-
tion, if required, for the following conditions:
² Drive shaft distress: See Driveshafts in Suspen-
sion, Group 2.
² Any front end structural damage (after repair).
² Insulator replacement.
ENGINE MOUNT INSULATOR ADJUSTMENT
(1) Remove the load on the engine motor mounts
by carefully supporting the engine and transmission
assembly with a floor jack. (2) Loosen the right engine mount insulator yoke
screw and two turns on yoke nut, then loosen the
front engine mount bracket to front crossmember
screws and nuts. Left engine mount insulator is sleeved over
shaft and long support bolt to provide lateral
movement adjustment with engine weight re-
moved or not. (3) Pry the engine right or left as required to
achieve the proper drive shaft assembly length. See
Drive Shaft in Suspension Group 2 for driveshaft
identification and related assembly length measur-
ing. (4) Tighten right engine mount insulator yoke nut
to 102 N Im (75 ft. lbs.). Then tighten front engine
mount screws and nuts to 54 N Im (40 ft. lbs.) and
center left engine mount insulator. (5) Recheck drive shaft length.
ENGINE ASSEMBLY
REMOVAL
(1) Disconnect battery.
(2) Mark hood position at hinges and remove hood. (3) Drain cooling system. Refer to Cooling System
Group 7 for draining procedure. (4) Disconnect all electrical connections.
(5) Remove coolant hoses from radiator and en-
gine. (6) Remove radiator and fan assembly.
(7) See Fuel System Group 14, For procedures to
release fuel pressure, disconnect fuel lines and accel-
erator cable. (8) Remove air cleaner assembly.
(9) Hoist vehicle and drain engine oil.
(10) Remove air conditioning compressor mounting
bolts and set compressor aside. (11) Disconnect exhaust pipe at manifold.
(12) Remove transmission inspection cover and
mark flex plate to torque converter position. (13) Remove screws holding torque converter to
flex plate and attach C-clamp on bottom of converter
housing to prevent torque converter from coming out. (14) Remove power steering pump mounting bolts
and set pump aside. (15) Remove two lower transmission to block
screws. (16) Remove starter.
(17) Lower vehicles and disconnect vacuum lines
and ground strap. (18) Install transmission holding fixture.
(19) Attach engine lifting hoist and support en-
gine. (20) Remove upper transmission case to block
bolts. (21) See Engine Mounting in (Fig. 2) and separate
mount/insulators as follows: (a) Mark RIGHT insulator on right yoke and en-
gine plate supports. Remove insulator to rails
screws. (b) Remove FRONT engine mount through bolt
and nut.
Fig. 3 Left Insulator Movement
Ä 3.0L ENGINE 9 - 69

(2) Loosen the right engine mount insulator yoke
screw and 2 turns on yoke nut, then loosen the front
engine mount bracket to front crossmember screws and
nuts. Left engine mount insulator is sleeved over
shaft and long support bolt to provide lateral
movement adjustment with engine weight re-
moved or not. (3) Pry the engine right or left as required to achieve
the proper drive shaft assembly length. See Drive
Shaft in Suspension Group 2 for driveshaft identifica-
tion and related assembly length measuring. (4) Tighten right engine mount insulator yoke nut to
102 N Im (75 ft. lbs.). Then tighten front engine mount
screws and nuts to 54 N Im (40 ft. lbs.) and center left
engine mount insulator. (5) Recheck drive shaft length.
ENGINE ASSEMBLY
REMOVAL
(1) Disconnect battery.
(2) Mark hood position at hinges and remove hood.
(3) Drain cooling system. Refer to Cooling System,
Group 7 for procedure. (4) Disconnect all electrical connections.
(5) Remove coolant hoses from radiator and engine.
(6) Remove radiator and fan assembly.
(7) See Fuel System, Group 14, to release fuel pres-
sure. Disconnect fuel lines and accelerator cable. (8) Remove air cleaner assembly.
(9) Hoist vehicle and drain engine oil.
(10) Remove air conditioning compressor mounting
bolts and set compressor aside. (11) Disconnect exhaust pipe at manifold.
(12) Remove transmission inspection cover and
mark flex plate to torque converter position. For disas-
sembly procedure for the all wheel drive vehicle refer to
Group 21 Transaxle. (13) Remove screws holding torque converter to
flex plate and attach C-clamp on bottom of converter
housing to prevent torque converter from counting
out. (14) Remove power steering pump mounting bolts
and set pump aside. (15) Remove two lower transmission to block
screws. (16) Remove starter.
(17) Lower vehicles and disconnect vacuum lines
and ground strap. (18) Install transmission holding fixture.
(19) Attach engine lifting hoist and support en-
gine. (20) Remove upper transmission case to block
bolts. (21) See Engine Mounting in (Fig. 3) and separate
mount/insulators as follows: (a) Mark RIGHT insulator on right rails sup-
ports. Remove insulator to rails screws. (b) Remove FRONT engine mount through bolt
and nut. (c) Remove LEFT insulator through bolt from in-
side wheelhouse or insulator bracket to transmis-
sion screws.
(22) Remove engine.
INSTALLATION
(1) Attach hoist and lower engine into engine com-
partment. (2) Align engine mounts and install but do not
tighten until all mounting bolts have been installed.
Tighten bolts to torque specified in (Fig. 3). (3) Install transmission case to cylinder block,
tighten bolts to 102 N Im (75 ft. lbs.) torque.
(4) Remove engine hoist and transmission holding
fixture. (5) Remove C-clamp from torque converter hous-
ing. Align flex plate to torque converter and install
mounting screws. Tighten to 75 N Im (55 ft. lb-
s.)torque. Refer to Group 21 transaxle for the all
wheel drive installation procedure. (6) Install transmission inspection cover.
(7) Connect exhaust system at manifold.
(8) Install starter.
(9) Install power steering pump and air condition-
ing compressor. For belt installation see Accessory
Belt Drive in Cooling System Group 7. (10) Lower vehicle and connect all vacuum lines.
(11) Connect all electrical connections including
ground strap. (12) Connect fuel lines and accelerator cable.
(13) Install radiator and fan assembly. Reconnect
fan motor electrical lead. Reinstall radiator hoses.
Fill cooling system. See Cooling System Group 7 for
filling procedure. (14) Fill engine crankcase with proper oil to cor-
rect level.
Fig. 4 Left Insulator Movement
Ä 3.3/3.8L ENGINE 9 - 101

(18) Lower vehicle.
(19) Install the serpentine drive belt. Refer to (Fig.
10) for correct serpentine belt routing. See Cooling,
Group 7 for detailed installation procedure.
CAUTION: Do not use automatic transmission fluid
in power steering system. Only use Mopar T, Power
Steering Fluid, or equivalent.
(20) Fill power steering pump reservoir to correct
fluid level. (21) Connect the negative battery cable on the
negative battery post. (22) Start engine and turn steering wheel several
times from stop to stop to bleed air from fluid in sys-
tem. Stop engine, check fluid level, and inspect sys-
tem for leaks. See Checking Fluid Level.
TURBO III
REMOVE
(1) Disconnect the battery (-) negative cable from
the battery and isolate cable. (2) Raise vehicle See Hoisting, Group 0. Put oil
drain pan under vehicle to catch power steering
fluid. (3) Remove the right front underhood splash shield
for access to the serpentine belt tensioner. (4) Release the tension on the serpentine drive belt
tensioner and remove drive belt from power steering
pump pulley (Fig. 20). Drive belt does not have to be
fully removed from engine.
(5) Remove the power steering fluid return hose at
the steering gear metal tube. Let power steering
fluid drain from the hose and power steering pump
into drain pan. (6) Remove the high pressure fluid line banjo bolt
fitting from the power steering pump. Remove high
pressure power steering fluid line from the power
steering pump. (7) Remove the lower power steering pump to
bracket mounting nut and fluid hose routing clip. Re-
move the 2 bolts and the stud attaching the power
steering pump to its mounting bracket (Fig. 21).
(8) Lower vehicle.
(9) Remove the wiring harness electrical connector
from the H-valve on the air conditioning fluid lines. (10) Remove the power steering pump from the ve-
hicle out through the area between the cylinder head
and the dash panel (Fig. 22).
(11) Transfer the required components from the
failed power steering pump to the replacement power
steering pump. See the appropriate area of this ser-
vice manual section for the component replacement
procedures.
Fig. 20 Turbo III Accessory Drive Belt Routing
Fig. 21 Power Steering Pump Mounting
Fig. 22 Power Steering Pump Removal From Vehicle
Ä STEERING 19 - 19