(3) Remove both upper and lower steering column
shrouds. (4) Remove multi-function switch tamper proof
mounting screws (Fig.7). (5) Gently pull switch away from column. Loosen
connector screw. The screw will remain in the con-
nector. (6) Remove wiring connector from multi-function
switch.
INSTALLATION
(1) Install wiring connector to switch and tighten
connector retaining screw to 2 N Im (17 in. lbs.)
torque. (2) Mount multi-function switch to column and
tighten retaining screws to 2 N Im (17 in. lbs.) torque. (3) Install steering column covers. Tighten retain-
ing screws to 2 N I(17 in. lbs.) torque.
(4) Tilt column only install tilt lever.
(5) Install negative battery cable.
(6) Check all functions of switch for proper opera-
tion.
Fig. 2 Turn Signal and Hazard Switch Continuity
Fig. 3 Beam Select Switch Continuity
Fig. 4 Dual-Function Switch Connector
Fig. 5 Hazard Warning Switch ContinuityÐAJ Body
8J - 4 TURN SIGNALS AND HAZARD WARNING FLASHER Ä
DUAL-FUNCTION SWITCHÐAG AND AJ BODIES
REMOVAL
(1) Disconnect negative battery cable.
(2) Tilt column only remove tilt lever.
(3) Remove three attaching screws, in the upper
and lower steering column covers and remove covers. (4) Remove two tamper proof mounting screws. (5) Gently pull switch away from column. Release
connector lock on the wiring connector, then remove
the connector from the switch (Fig. 8).
INSTALLATION
(1) Install wiring connector to switch. Make sure
that switch locking tab is fully seated in the wiring
connector. (2) Mount switch to column and tighten screws to
2N I(17 in. lbs.) torque.
(3) Install steering column covers and tighten
screws to 2 N I(17 in. lbs.) torque.
(4) Tilt column only install tilt lever.
(5) Re-install negative battery cable.
(6) Check all functions of switch for proper opera-
tion of the hazard warning and turn signal cancella-
tion.
REMOTE TURN SIGNAL SWITCH REMOVALÐAG
AND AJ BODIES
(1) Disconnect battery ground cable..
(2) Remove turn signal lever by pulling it straight
out of the switch (Fig. 9). (3) Remove two screws from the bottom of the
switch pod that hold turn signal switch. (4) Disconnect turn signal pigtail wire from head-
lamp switch at the 8-way connector.
Fig. 6 Remote Turn Signal Switch ContinuityÐAG and AJ Bodies
Fig. 7 Multi-Function SwitchÐAA, AC, AP and AY Bodies
Fig. 8 Dual-Function SwitchÐAG and AJ Bodies
Ä TURN SIGNALS AND HAZARD WARNING FLASHER 8J - 5
(5) For installation reverse above procedure.
(6) Check for proper operation of all components
which are controlled by the pod mounted switch.
TURN SIGNAL AND HAZARD WARNING FLASHER
LOCATION
AA, AC, AP AND AY BODIES
The turn signal flasher and the hazard warning
flasher are two separate plug-in type units. On AC and AY both flashers are on the relay mod-
ule (Fig. 10).
On AA and AP Bodies the hazard flasher is located
on the relay module (Fig. 11). The turn signal flasher
is on the driver's side of A/C duct for AA Body (Fig.
12) and center A/C duct for AP Body.
AG AND AJ BODIES
The turn signal flasher and the hazard warning
flasher are combined into one unit called a combina-
tion flasher (combo-flasher). The combo-flasher con-
trols the flashing of the hazard warning system and the turn signal system. An inoperative bulb or in-
complete turn signal circuit will result in an increase
in flasher speed. The combo-flasher is located under the instrument
panel, right of the steering column and is clipped on
the A/C distribution duct. The combo-flasher is yel-
low in color for ease of identification.TURN SIGNAL RELAYSÐAG AND AJ BODIES
The AG and AJ models are equipped with four
turn signal relays.
Fig. 9 Remote Turn Signal SwitchÐAG and AJ Bodies
Fig. 10 Turn Signal and Hazard WarningFlasherÐAC and AY Bodies
Fig. 11 Hazard Warning FlasherÐAA and AP Bodies
Fig. 12 Turn Signal FlasherÐAA Body
8J - 6 TURN SIGNALS AND HAZARD WARNING FLASHER Ä
One relay controls the right rear turn signal and
stop lamp. The second relay controls the left rear
turn signal and stop lamp. The third relay controls
the right front turn signal. The fourth relay controls
the left front turn signal. The turn signal relays are located in the relay
bank, underneath the driver's side of the instrument
panel. The four turn signal relays are identical and
can be interchanged. The turn signal relays do not cycle on and off with
the turn signal lamp. Their function is to complete the turn signal circuit when the turn signal is
switched on. Turn signal cycling is done by the com-
bination flasher. To test the relay, remove the suspect relay and
switch it with 1 of the other 3 turn signal relays. If
the problem follows the relay, replace that relay. If
the problem remains in the same circuit, the relay is
not the problem. Refer to Group 8W, Wiring Dia-
grams.
Ä TURN SIGNALS AND HAZARD WARNING FLASHER 8J - 7
WIPER SWITCH SERVICE PROCEDURE
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAG, SEE GROUP 8M, RESTRAINT SYSTEMS FOR
STEERING WHEEL OR COLUMN REMOVAL PROCE-
DURES.
AC AND AY BODIES
The wiper switch is part of the multi-function
switch assembly. If the wiper switch fails, the multi-
function switch must be replaced. Refer to Group 8J,
Turn Signals and Hazard Warning Flasher for multi-
function switch service procedure.
AG AND AJ BODIES
REMOVAL
(1) Remove switch pod assembly from instrument
panel. (2) Remove five inner switch pod panel.
(3) Unhook switch linkage from buttons.
(4) Remove switch mounting screws.
(5) Remove switch.
INSTALLATION (1) Latch switch linkage in the up position.
(2) Insert switch into switch pod and install
mounting screws. (3) Unlatch linkage and install onto push buttons.
(4) Operate all switch modes for correct operation.
(5) Reinstall five inner switch pod panel screws.
(6) Reinstall switch pod assembly.
PULSE INTERMITTENT WINDSHIELD WIPER
CONTROLLER (PIWWC)
The controller is a part of the washing and wiper
system which includes:
² Pulse intermittent windshield wiper controller
² Wiper blades and arms
² Wiper motor
² Windshield washer reservoir
² Wiring harness
² Windshield washer pump
² Windshield washer hoses
Any part not working properly could cause, the
whole system not to work properly or at all. If the
system is not working proper, check all parts before
taking any action of part replacements.
The controller controls the pulse/wipe and the inter-
mittent modes only. The time delay in the intermittent
wipe mode is a minimum of 45 to a maximum of 25 sec-
onds depending on the switch setting.
The wash function can be turn ON with the wiper
control switch in the OFF position. Pressing the
wash button on the end of the level will operate the
washer pump until released. The wipers will operate
while the pump is operating and continue for about
three addition wipes ( 61) after before parking.
AA BODY
The PIWWC (Fig. 26) is attached to a bracket lo-
cated to the right of the steering column behind the
steering column cover (Fig. 27).
AP BODY
The PIWWC is attached to a bracket located to the
right of the steering column behind the steering col-
umn cover (Fig. 28).
Fig. 25 Front Wiper ContinuityÐAG and AJ Bodies
Fig. 26 Pulse Intermittent Windshield Wiper Controller (PIWWC)
Ä WINDSHIELD WIPER AND WASHER SYSTEMS 8K - 15
EXTERIOR LAMP SWITCHES AND HEADLAMP ALIGNMENT INDEX
page page
Headlamp Adjustment Using Alignment Screen .... 3
Headlamp Alignment ....................... 3
Headlamp Alignment Preparation .............. 3 Headlamp Dimmer Switch
................... 3
Headlamp Switch .......................... 3
HEADLAMP SWITCH
Service procedures for the headlamp switch can be
found in Group 8E, Instrument Panel and Gauges. More
information can be found in Wiring Diagrams manual.
HEADLAMP DIMMER SWITCH
The headlamp dimmer switch is incorporated into
the turn signal switch. Proper procedures can be found
in Group 8J, Turn Signal and Flashers. More informa-
tion can be found in Group 8W, Wiring Diagrams.
HEADLAMP ALIGNMENT
Headlamps can be aligned using the screen method
provided in this section. Alignment Tool C4466-A or
equivalent can also be used. Refer to instructions
provided with the tool for proper procedures. The
preferred headlamp alignment setting is 0 for the
left/right adjustment and 0 for the up/down ad-
justment.
HEADLAMP ALIGNMENT PREPARATION
(1) Verify headlamp dimmer switch and high beam
indicator operation. (2) Inspect and correct damaged or defective compo-
nents that could interfere with proper headlamp align-
ment. (3) Verify proper tire inflation.
(4) Clean headlamp lenses.
(5) Verify that luggage area is not heavily loaded.
(6) Fuel tank should be FULL. Add 2.94 kg (6.5 lbs.)
of weight over the fuel tank for each estimated gallon of
missing fuel.
HEADLAMP ADJUSTMENT USING ALIGNMENT
SCREEN
ALIGNMENT SCREEN PREPARATION (FIG. 1 AND 2)
(1) Position vehicle on a level surface perpendicular
to a flat wall 7.62 meters (25 ft) away from front of
headlamp lens. (2) If necessary, tape a line on the floor 7.62 meters
(25 ft) away from and parallel to the wall.
(3) From the floor up 1.27 meters (5 ft), tape a line on
the wall at the centerline of the vehicle. Sight along the
centerline of the vehicle (from rear of vehicle forward) to
verify accuracy of the line placement.
(4) Rock vehicle side-to-side three times to allow
suspension to stabilize. (5) Jounce front suspension three times by pushing
downward on front bumper and releasing. (6) Measure the distance from the center of head-
lamp lens to the floor. Transfer measurement to the
alignment screen (with tape). Use this line for up/down
adjustment reference. (7) Measure distance from the centerline of the ve-
hicle to the center of each headlamp being aligned.
Transfer measurements to screen (with tape) to each
side of vehicle centerline. Use these lines for left/right
adjustment reference.
HEADLAMP ADJUSTMENT (FIG. 3, 4, 5, 6 OR 7)
A properly aimed low beam headlamp will project the
top edge of low beam hot spot on the alignment screen
from 50 mm (2 in.) above to 50 mm (2 in.) below the
headlamp centerline. The side-to-side left edge of low
beam hot spot should be from 50 mm (2 in.) left to
50mm (2 in.) right of headlamp centerline (Fig. 1). The
preferred headlamp alignment is 0 for the
up/down adjustment and 0 for the left/right ad-
justment. The high beams on a vehicle with aero
headlamps cannot be aligned. The high beam pattern
should be correct when the low beams are aligned
properly. To adjust headlamp alignment, rotate alignment
screws to achieve the specified low beam hot spot
pattern.
CAUTION: Do not cover an illuminated headlamp for
more then 15 seconds. Lamp will overheat and burn
or melt cover.
To adjust headlamps, rotate alignment screws to
achieve the specified high intensity pattern (Fig. 1 or
2).
FOG LAMP ALIGNMENT (FIG. 8)
Prepare an alignment screen. Refer to Alignment
Screen Preparation paragraph in this section. A prop-
erly aligned fog lamp will project a pattern on the
alignment screen 100 mm (4 in.) below the fog lamp
centerline and straight ahead.
Ä LAMPS 8L - 3
EXTERIOR LAMPSÐAA BODY INDEX
page page
Center High-Mounted Stop Lamp (CHMSL) Bulb . . 9
Fog Lamp ............................... 9
Fog Lamp Bulb ........................... 9
Front Side Marker Lamp or Bulb .............. 7
Headlamp Bulb ........................... 7 Headlamp Lens
........................... 7
License Plate Lamp or BulbÐAA/P Body ....... 8
License Plate LampsÐAA/C Body ............. 8
Park and Turn Signal Lamp or Bulb ........... 7
Tail, Stop and Turn Signal and Back-Up Lamp . . . 8
HEADLAMP BULB
REMOVAL (FIG. 1)
(1) Raise hood to the open position.
(2) Disconnect wire connector from lamp socket be-
hind the headlamp in the engine compartment. (3) Rotate bulb retaining ring counterclockwise
one quarter turn and remove the ring from the lamp. (4) Pull bulb from the lens assembly. When install-
ing bulb, align notches on bulb base to grooves in
lamp opening.
CAUTION: Do not touch the bulb with fingers or any
possibly oily surface, reduced bulb life will result.
INSTALLATION
Reverse the preceding operation.
HEADLAMP LENS
REMOVAL
(1) Raise hood to the open position.
(2) Disconnect wire connector from back of head-
lamp bulb. (3) Remove screws holding side marker lamp to
front fender. (4) Separate side marker lamp from fender and re-
move bulb socket from lamp. (5) Remove screws holding headlamp to radiator
closure panel. (6) Separate headlamp from radiator closure panel.
INSTALLATION
Reverse the preceding operation.
PARK AND TURN SIGNAL LAMP OR BULB
REMOVAL (FIG. 2)
(1) Remove screws holding park and turn signal
lamp to bumper fascia. (2) Separate lamp from bumper fascia.
(3) Remove socket from lamp.
(4) Pull bulb from socket.
INSTALLATION
Reverse the preceding operation.
FRONT SIDE MARKER LAMP OR BULB
REMOVAL (FIG. 3)
(1) Remove lamp assembly attaching screws and
separate the lamp from the front fender opening. (2) Rotate the side marker lamp socket counter-
clockwise one quarter turn and pull the socket and
bulb from the lamp. (3) Remove the bulb from the socket.
Fig. 1 Aero Headlamp
Fig. 2 Park and Turn Signal Lamp
Ä LAMPS 8L - 7
INSTALLATION
Reverse the preceding operation.
TAIL, STOP AND TURN SIGNAL AND BACK-UP
LAMP
REMOVAL (FIG. 4)
(1) Open deck lid and remove the plastic wing nut
securing the rear trim cover in place. (2) Pivot the end of the trim panel out of the way
to gain access, and remove wing-nuts holding the
lamp to the vehicle. (3) Separate the tail lamp from the body far
enough to rotate the socket and bulb assemblies. Ro-
tate sockets one-half turn and pull the sockets out of
the lamp body. (4) Remove the bulb from the socket.
INSTALLATION
Reverse the preceding operation.
LICENSE PLATE LAMPSÐAA/C Body
REMOVAL (FIG. 5)
(1) Remove screws holding license plate lamp to
rear bumper fascia. (2) Separate license plate lamp from fascia.
(3) Remove socket from license plate lamp.
(4) Pull bulb from socket if bulb replacement is re-
quired.
INSTALLATION
Reverse the preceding operation.
LICENSE PLATE LAMP OR BULBÐAA/P Body
REMOVAL (FIG. 6)
(1) Remove two lamp assembly attaching screws
above the rear license plate opening. (2) Remove the lens from the deck-lid.
(3) Pull the bulb from the socket.
INSTALLATION
Reverse the preceding operation.
Fig. 3 Front Side Marker Lamps
Fig. 4 Rear LightingÐAA/P or AA/D Body
Fig. 5 License Plate LampsÐAA/C Body
Fig. 6 License Plate LampÐAA/P Body
8L - 8 LAMPS Ä