
Scheduled Maintenance Services
Explanation Of Scheduled Maintenance Services
Below are explanations of the services listed in the maintenance charts.
The proper fluids and lubricants to use are listed in this section. Make sure
whoever services your vehicle uses these.
All parts should be replaced and
all necessary repairs done before you or anyone else drives the ve\
hicle.
1. ENGINE OIL AND OIL FILTER CHANGE* -ALWAYS USE SG OR
SG/CE QUALITY, ENERGY CONSERVING II OILS OF THE PROPER
VISCOSITY. To determine the preferred viscosity oil for your vehicle’s
engine (e.g. SAE 5W-30 or
10W-30), see “Engine Oil” in the Index.
2. CHASSIS LUBRICATION -Lubricate the front suspension, king pin
bushings, steering linkage, transmission, and transfer case shift\
linkage,
parking brake cable guides, propshaft splines
(2 wheel drive), brake
pedal springs, and clutch pedal springs at the intervals specif\
ied.
If you have a 3500 HD, lubricate the king pins and king pin bushings
every
1,500 miles (2500 km) for Maintenance Schedule 1, or every 3,000
(5000 km) for Maintenance Schedule 2.
Ball joints and king pin bushings should not be lubricated unl\
ess their
temperature is
10°F (-12”C), or higher. When the weather is cold, let
them warm up before lubrication
or they could be damaged.
Also, be sure to check all the vehicle fluid levels at this time.
3.
CLUTCH FORK BALL STUD LUBRICATION -Lubricate the clutch fork
ball stud through the fitting on the clutch housing. Lubricant \
must be
added “sparingly” to the fitting, as only.
0066 Ib. (.003 kg) is required to
lubricate the ball stud surface. Do not add lubricant more often than the
intervals in the Maintenance Charts.
Too much lubricant will damage
the clutch
assembly.
4. ENGINE IDLE SPEED ADJUSTMENT (DIESEL ENGINES)* -Adjust to
the specifications shown on the underhood label. You must use
calibrated test equipment.
5. COOLING SYSTEM SERVICE* -Drain, flush and refill system with new
coolant. See “Engine Coolant” in the Index for the proper\
coolant and
mixture
to use in your vehicle.
Also inspect the hoses and replace them if they i cracked, swollen, or
deteriorated. Tighten all hose clamps (except consrant tension clamps).
Remove debris and clean the outside of the radiator and air c\
onditioning
condenser. Wash the radiator neck.
To ensure proper operation, pressure
test the radiator and cap.
* An Emission Control Service
7-1 8

Scheduled Maintenance Services
13. EGR SYSTEM INSPECTION* -Conduct EGR SYSl /l CHECK as
described in the Service Manual.
14. ELECTRONIC VACUUM REGULATOR VALVE (EVRV) INSPECTION*
-Inspect filter for excessive contamination or plugging. If required, clean
element with a solution of biodegradable soap and water, let
dry and
reinstall element.
MODELS)* -Adjust timing to underhood label specifications. Inspect the
inside and outside of the distributor cap and rotor for cracks, carbon
tracking and corrosion. Clean or replace as needed.
15. ENGINE TIMING CHECK AND DISTRIBUTOR CHECK (SOME
16. FUEL TANK, CAP AND LINES INSPECTION* -Inspect the fuel tank,
cap and lines
for damage or leaks. Remove fuel cap, inspect gasket for
an even filler neck imprint, and any damage, Replace parts as needed.
17.
THERMOSTATICALLY CONTROLLED AIR CLEANER INSPECTION*
A-(If so equipped.) Inspect all hoses and ducts for proper hookup.
Make sure valve works properly.
Look for cracks, fraying, wear, and proper tension. Adjust or replace as
needed.
19. EVAPORATIVE CONTROL SYSTEM (ECS) INSPECTION* -Check all
fuel and vapor lines and hoses for proper hookup, routing, and\
condition.
Check that the purge valve works properly, if equipped. Replace\
as needed.
20.
SHIELDS AND UNDERHOOD INSULATION INSPECTION Awlnspect
shields and underhood insulation for damage or looseness. Adjust
or
replace as required.
installation to see that gaskets are seated properly and all hose
connections, fasteners, and other components are tight.
Also check to be
sure that the air cleaner housing is properly seated, that the\
cover
fits
tightly, and the wing nuts are tight. Tighten connections and \
fasteners or
replace damaged parts as required.
18. ENGINE ACCESSORY DRIVE BELT(S) INSPECTION* --Inspect belts.
21.
AIR INTAKE SYSTEM INSPECTlONAWCheck the air intake system
22. THERMOSTATICALLY CONTROLLED ENGINE COOLING FAN INSPECTIONAB-(If
so equipped.) With the engine off and below
normal operating temperature, check
to see that the fan can be rotated
by hand on fluid coupling or viscous drives. Replace as necessary.
*An Emission Control Service
A Also a Noise Emission Control Service
Applicable only to vehicles sold in the United States
7-20

INDEX
C
Capacities and Specification Charts
......................................... 6-68
Carbon Monoxide
................. 2.7. 2.28.
Cassette Tape Player
Catalytic Converter
...................... 6-45
Certificationnire Label
................. 6-46
Changing a Flat Tire
......... 5.16. 5-20
Chemical Paint Spotting
.............. 6-63
Child Restraints 2.29. 4.55.
4-61
(See “Audio Systems”)
(See “Safety Belts”)
Cigarette LightedAshtrays
........... 2-55
Circuit Breakers (See “Fuses”)
Cleaning Finish Care
................................ 6-61
Glass
.......................................... 6.60
Inside of Vehicle
....................... 6-58
Instrument Panel. Top
............. 6-60
Outside of Vehicle
.................... 6-61
Special Problems
...................... 6-59
Vinyl
or Leather ........................ 6-60
Wheels and Tires
..................... 6-62
Windshield
................................ 6-60
Comfort Controls
............................ 3-2
Console
Floor
.......................................... 2-56
Overhead
.................................... 2.58
Convenience Net
.......................... 2-80
Coolant (See “Engine”)
Cooling System Capacity
............ 6-68
Crankcase Capacity
...................... 6-69
Cruise Control
............................... 2-41
Increase Speed
......................... 2-43
OnHills
........................................ 2-45
Clock
.................................... 3-15
3-18
Passing
...................................... 2-45
Reduce Speed
.......................... 2-44
Resume
..................................... 2-43
Set
.............................................. 2-42
ToGet Out Of
............................. 2-45 Cup Holder
................................... 2-57
Customer Assistance for the
Hearing
or Speech Impaired .... 8-3
Customer Satisfaction Procedure 8-2
D
(Canada Only) ............................... 2-47
Daytime Running Lights
Indicator Light
............... 2.47. 2-73
Dome Lights
................................. 2-48
Doors
............................................... 2-5
Panel
............................................ 2-9
Across an Incline
........... 4-31 . 4-32
After Off-Road Driving
............ 4-34
At Night ..................................... 4-35
Braking
...................................... 4-13
Control
of A Vehicle ................. 4-13
Defensive
..................................... 4-9
Downhill
..................................... 4-30
Freeway
..................................... 4-43
Guidelines
.................................. 4-24
High Beams
.............................. 4-36
Highway Hypnosis
................... 4-46
Hydroplaning
............................. 4-38
In Blizzard
................................. 4-55
In City
....................................... 4-42
In Fog. Mist and Haze .4.40. 4-41
In Rain
............................ 4.37. 4-39
In Sand. Mud. Ice.
Or Snow ..................... 4.33. 5-31
In Water
.................................... 4-34
Long Distance
.......................... 4-44
Loss of Control
........................ 4-23
Night Vision
.............................. 4-35
Off -Roading ............................... 4-24
On Curves
................................. 4-18
On Grades
................................. 4.62
On Hill and Mountain Roads
. 4-47
On Off-Road Hills
.................... 4-27
On Snow
or Ice ....................... 4-53
Passing
............................ 4-21 . 4-61
Locks
............................................ 2-6
Driving
9-2

Skidding ..................................... 4-23
Stuck
in Deep Snow .... 4-56, 5-31
Through Water
............... 2-1 5, 4-34
Uphill
.......................................... 4-28
Winter
........................................ 4-53
With a Trailer
............................ 4-60
Drunken Driving
........................... 4-1 0
E
Electrical System ......................... 6-37
Add-on Equipment
................... 6-67
Engine
Adding Coolant
... 5-1 1, 5-13, 6-27
Air Cleaner
................................ 6-1 6
Block Heater
.......... 2-16, 3-5, 6-16
Computer Command Control
System
..................................... 6-45
Coolant
............................ 6-25, 6-68
Coolant Temperature Gage
...... 2-77
Cooling System
......................... 5-10
Crankcase .................................. 6-69
Exhaust
..................................... 2-28
Fan Noise
.................................. 5-1 6
Identification
................... 6-65, 6-68
Leaving Vehicle While Running
....................... 2-26
Oil (See
“Oil”)
Overheating ................................. 5-8
Running While Parked
............. 2-29
Starting
...................................... 2-1 4
Equipment, Add-on
...................... 6-48
Exhaust System
........................... 6-45
F
Fan Noise ...................................... 5-1 6
Filter Replacement Chart
............ 6-69
Finish
Care
............................................ 6-61
Damage
..................................... 6-62
Automatic Transmission
........... 6-17
Brake
.......................................... 6-32
Fluid Capacities
.................................. 6-68
Coolant
....................................... 5-11
Front Axle ................................. 6-24
Hydraulic
Clutch ....................... 6-21
Leak Check
............................... 6-35
Manual Transmission
............... 6-20
Power Steering
......................... 6-29
Radiator
..................................... 5-13
Rear Axle
.................................. 6-24
Recommended Fluids
.............. 7-25
Transfer Case
............................ 6-23
Windshield Washer
........ 2-40, 6-31
Four-wheel Drive
............... 2-30, 6-23
Transfer Case
................. 2-30, 6-23
Front Axle
..................................... 6-24
Fuel
.................................................. 6-4
Filling Your Tank
......................... 6-6
Foreign Countries
....................... 6-6
Gage
.......................................... 2-76
Gasolines
for Cleaner Air ......... 6-5
Tank Capacity
........................... 6-69
Fuses and Circuit Breakers
.......... 6-43
Fuse Block
................................ 6-44
Headlights
................................. 6-43
Power Windows and
Other Power Options
........... 6-44
Trailer Wiring Harness
............. 6-44
Windshield Wipers
................... 6-44
G
Gages .................................. 2-66, 2-76
Coolant Temperature Gage
..... 2-77
Fuel Gage
.................................. 2-76
Odometer
................................... 2-66
Oil Pressure Gage
.................... 2-78
Speedometer
............................. 2-66
Tachometer
................................ 2-67
Trip Odometer
........................... 2-67
Voltmeter
................. ................. 2-79
Glove Box
..................................... 2-56
9-3