1993 CHEVROLET ASTRO PASSENGER suspension

Downloaded from www.Manualslib.com manuals search engine Service & Appearance Care
PO400
3. Press the tab and turn the socket to the left to remove the socket from
the bezel.
If the socket does not have a tab, turn the socket to the left to remove
the socket from the bezel.
4. Pull out the bulb and replace it with the new bulb.
5. Reverse steps 1-3 to reinstall the taillight.
Other Maintenance Items
Front Suspension and Steering Linkage
The Maintenance Schedule will tell you how often to lubricate the fittings. See
“Recommended Fluids and Lubricants” in the Index for the proper lubricant to
use.
Front Wheel Bearings (Two-Wheel Drive)
If your vehicle is two-wheel drive, the front wheel bearings must \
be cleaned
and repacked at certain intervals. The Maintenance Schedule will tel\
l you how
often this must be done.
Single Belt Accessory Drive
Your new vehicle uses a serpentine belt that is lighter, more durable and fuel
efficient than systems with several belts.
The belt runs over
or around the pulleys on the engine. A tensioner is used
to keep the belt tight at all times. The tensioner also makes replacing the
belt easier.
If you need to replace the belt, be sure to get the correct
6-38

Downloaded from www.Manualslib.com manuals search engine Using heavier suspension components to get added durability might not
change your weight ratings. Ask your dealer to help you load your vehicle the
right way.
i NOTICE
I Your warrantv does not cover Darts or components that fail because of
If you put things inside your vehicle-like suitcases, tools, packages, or
anything else-they will go as fast
as the vehicle goes. If you have to stop
or turn quickly, or
if there is a crash, they’ll keep going.
A
Things you put inside your vehicle can strike and injure peopl\
e in a
sudden stop or turn, or in a crash.
Put things in the cargo area of your vehicle. Try to spread the
weight evenly.
Never stack heavier things, like suitcases, inside the vehicle \
so
that some
of them are above the tops of the seats.
When you carry something inside the vehicle, secure it
whenever you can.
Don’t leave a seat folded down unless you need to.
Pay/oad
The Payload Capacity is shown on the CertificationRire label. This is the
maximum load capacity that your vehicle can carry. Be sure to \
include the
weight of the people inside as part of your load.
If you added any
accessories or equipment after your vehicle left the factory, r\
emember to
subtract the weight of these things from the payload. Your dealer can help
you with this.
6-43

Downloaded from www.Manualslib.com manuals search engine Scheduled Maintenance Services
Explanation Of Scheduled Maintenance Services
Below are explanations of the services listed in the maintenance charts.
The proper fluids and lubricants to use are listed in this section. Make sure
whoever services your vehicle uses these. All parts should be \
replaced and
all necessary repairs done before you or anyone else drives th\
e vehicle.
1. ENGINE OIL AND OIL FILTER CHANGE* -ALWAYS USE SG OR
SG/CE QUALITY, ENERGY CONSERVING II OILS OF THE PROPER
VISCOSITY.
To determine the preferred viscosity oil for your vehicle’s
engine (e.g. SAE 5W-30). See “Engine Oil” in the Index.
bushings, steering linkage, transfer case shift linkage, parking \
brake cable
guides, propshaft splines, universal joints and brake pedal spri\
ngs at the
intervals specified on the proper maintenance schedule or at ev\
ery
engine oil change, whichever comes first.
2.
CHASSIS LUBRICATION -Lubricate the front suspension, king pin
Ball joints and king pin bushings should not be lubricated unl\
ess their
temperature is
10°F (-12”C), or higher. When the weather is cold, let
them warm up before lubrication or they could be damaged.
Also, be sure to check all the vehicle fluid levels at this time.
3.
COOLING SYSTEM SERVICE* -Drain, flush and refill system with new
coolant. See the Index under “Engine Coolant” for the pro\
per coolant and mixture to use in your vehicle.
Also inspect the hoses and replace them
if they are cracked, swollen, or
deteriorated. Tighten all hose clamps. Clean the outside of the radiator
and air conditioning condenser. Wash the radiator neck.
To ensure proper
operation, pressure test the radiator and cap.
4. AIR CLEANER FILTER REPLACEMENT* -Replace at specified
intervals. Replace more often under dusty conditions. Ask your \
dealer for
the proper replacement intervals for your driving conditions.
5. FRONT WHEEL BEARING REPACK (2-WHEEL DRIVE ONLY) -Clean
and repack the front wheel bearings at each brake relining, or at the
specified interval, whichever comes first.
* An Emission Control Service

Downloaded from www.Manualslib.com manuals search engine Periodic Maintenance Inspections
Listed below are inspections and services which should be performed at least
twice a year (for instance, each spring or fall). You should let your
GM
dealer’s service department or other qualified service center \
do these jobs.
Make sure any necessary repairs are completed at once.
Steering and Suspension lnspectiont -Inspect front and rear suspension
and steering system for damaged, loose or missing parts, signs \
of wear or
lack of lubrication. Inspect power steering lines and hoses for proper \
hook-up,
binding, leaks, cracks, chafing, etc. (On vehicles equipped wit\
h manual
steering gear, check for seal leakage.) Lubricate the steering linkage.
Accelerator Control System -Lubricate all pivot points with engine oil,
except the
TBI throttle shaft. Do not lubricate the cam pulley. Remove all
external deposits from pulley.
Do not oil any accelerator or cruise control
cables. Replace any cables that have high effort or excessive wear.
Exhaust System Inspection -Inspect the complete system including the
three-way catalytic converter. Inspect the body near the exhaust system. Look
for broken, damaged, missing or out-of-position parts, as well \
as open seams, holes, loose connections or other conditions which could cause \
a heat buildup
in the floor pan or could let exhaust fumes seep into the passenger
compartments.
Drive Axle Service -Check readfront axle fluid level and add as needed.
Check constant velocity joints and axle seals for leaking.
Transfer Case (all-wheel drive) lnspectiont -Every 12 months or at oil
change intervals, check front axle and transfer case and add l\
ubricant when
necessary. Oil the control lever pivot point (except
L Van) and all exposed
control linkage. Check vent hose at transfer case for kinks an\
d proper installation.
tA fluid loss in these systems may indicate a problem. Have them inspected
and repaired at once.
7-1 3

Downloaded from www.Manualslib.com manuals search engine fNDEX
K
Keys ................................................ 2-3
L
Lights ............................................. 2-40
Dome
......................................... 2-44
Fog Lamps
................................ 2-42
Front Parking
............................ 6-36
Indicator
..................................... 2-64
Taillights
..................................... 6-37
Interior Override Switch
............ 2-45
Operation
................................... 2-31
Reading
..................................... 2-44
Turn Signal
................................ 6-36
Loading Your Vehicle
................... 6-42
Lubrication
..................................... 6.39
Accelerator Control System
..... 6-39
Body
........................................... 6-40
Front Suspension and Steering Linkage
................... 6-38
Front Wheel Bearings
(Two-Wheel Drive)
................. 6-38
Latches and Hinge
................... 6-40
Lock Cylinders
.......................... 6-41
Propeller Shaft Slip
SplinesAJniversal Joints
........ 6-40
Rear Axle
.................................. 6-23
Transfer Case
........................... 6-23
Luggage Carrier
............................ 2-49
M
Maintenance .................................... 7-2
Other Items
............................... 6-38
Periodic Inspections
.................. 7-13
Record
....................................... 7-1 6
Scheduled Maintenance
..... 7.3. 7-8
Underbody
................................. 6-58
Mirrors
........................................... 2-45
Inside
......................................... 2-45
Outside
............................ 2.46. 2-47
Vanity
......................................... 2-48
Model Reference
............................... iii
When Towing
a Trailer
............. 4-49
0
Odometer ....................................... 2-56
Trip
............................................. 2-57
Oil
.................................................... 6-9
Additives
.................................... 6-14
Disposal of Used
...................... 6-15
Pressure Gage
.......................... 2-62
To Check
................................... 6-10
What Kind
to Use ..................... 6-12
When
to Change ...................... 6-14
Owner Checks and Services
....... 7-11
P
Off -Road Recovery ....................... 4-20
Parking Brake
.......................................... 2-20
Downhill
..................................... 4-38
On Hills
............................ 4-37, 4-49
Uphill
.......................................... 4-38
Passing Other Vehicles
...... 4-21, 4-48
Pavement Markings
........................ 4-7
Payload Capacity
.......................... 6-43
Periodic Maintenance Inspections7-13
Power Mirrors
........................................ 2-47
Other Options
............................ 6-38
Seat
.............................................. 1-2
Visor Vanity
............................... 2-48
Windows
.................................... 2-26
Fluid
........................................... 6-30
Product Service Publications
......... 8-6
R
Radiator Pressure Cap ................ 6-29
Radio (See “Audio Systems”) Over Things That Burn
............ 2-23
Power Steering
............................. 4-18
Reading Lights
.............................. 2-44
Rear Defogger
................................ 3-8
Rear Hatch/Split-Panel Doors
........ 2-8
Rear WiperNVasher
...................... 2-34
Recommended Fluids/Lubricants
. 7-14
Reporting Safety Defects
............... 8-4
9-4