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CONTENTS
DASHBOARD AND
CONTROLS
Layout
4
i\='-:ng
lamps 6
CONTROLS
AND
EQUIPMENT
•
e.s. Central locking system 7, 8
I:cs, Tailgate 9, 10
I'I
~g doors 11
..
-^ows, Mirrors 12, 13
Sea: belts 15 5re:y for children 18
-ead restraints 19
Seats
20 _:ariing/sleeping surface 26
__ggage
compartment cover 27 __cgage compartment/load surface ... 28
-edals, Brakes 29 Vanual gearbox 31
--tomatic gearbox 32
gnition
lock 36
Starting / Stopping the engine .... 37, 38 "struments 40
.'.
arning lamps 47
Switches 50
~yn signal and dip lever 52
3'uise
control system 53 .'.'indscreen wiper 54
-eating and ventilation 55
Air
conditioner 57
Recirculating air switch 61
Auxiliary heater 63
Additional
water heater 67
Sun roof, Sliding/tilting roof 70, 71
nterior lights, Sun visors 72, 73
Ashtray, Cigarette lighter 73
-oof
rack 75
DRIVING
TIPS
The first 1500 km - and afterwards ... 76 Driving safely 78
Driving economically and
ecologically
79
Trailer towing 81
GENERAL
MAINTENANCE
Filling the tank, Fuel 85, 86
Care of car, Maintenance 88, 93 Bonnet, Engine compartment 94, 95
Engine oil, Gearbox oil 96, 99
Air
cleaner 100 Power assisted steering 100
Cooling
system 101
Brake fluid 104
Battery 106
Windscreen washer system 108
Wheels 110
Arduous operating conditions 115
Winter driving 116
Accessories, modifications and
renewal of parts 117
Mobile
telephones and two way
radios 117
DO-IT-YOURSELF
First
aid kit, Warning triangle 118
Vehicle tools 118 Spare wheel/changing wheel ... 119, 120
Fuses
122
Changing
bulbs 124
Adjusting/masking headlights .. 128,129
Headlights 129
Installing radio 129
Emergency starting 130
Tow starting/towing 132
Lifting vehicle 134
TECHNICAL
DESCRIPTION
Engine 136
Emission control system 137
Activated charcoal filter '38 Power flow '39
Steering, Axles 139 Brakes, Body -139,
1
AC
Environment compatibility 140
TECHNICAL
DATA
Engine 141
Performance 142
Fuel consumption 143
Spark plugs 145
V-belts 145
Wheels,
Tyre
pressures 146, 147
Weights,
Trailer weights 148, 151 Dimensions 152
Capacities 153
Vehicle identification data 154
SPECIAL
INFORMATION
Adjusting the brake pressure regulator 155
ALPHABETICAL
INDEX
Alphabetical index 156
CHECKS
WHEN
FILLING
THE TANK
Overview 160
3
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Seat
belts
CONTROLS AND EQUIPMENT
It has
been
proven
that
seat
belts
give
good
protection
in accidents. In
most
countries
therefore
the
wear
ing of
seat
belts
is
required
by law.
Attention
The
belts
should be put on
before
every
journey
-
even
in
town
traffic.
This
applies
also to the
rear
seats.
Pregnant
women
too should al
ways
wear
a
seat
belt.
The
routing
of the
belt
is of
major
importance
to the
protective
ef
fect
of the
belt.
How the
belt
should be
worn
is described on
the
next
pages.
General
notes
• The
belt
must
not be
twisted.
• Two persons
(including
children)
must never be secured
with
one belt. It is
particularly dangerous to put the belt round
a
child sitting on a persons lap.
• The belt should not be worn over hard or
breakable
articles (glasses, ball pens, key
rings,
pipes, etc.) because this can cause in
jury
to the body.
•
Loose,
bulky clothing (e.g. overcoats
over
jackets) affects the fit and function of
the belts.
• The belt must not be jammed anywhere or rub on any sharp edges.
• The lock tongue may only be inserted into the lock part belonging to the appropri
ate seat otherwise, the protective effect is
impaired.
• The slot for the belt tongue rr„s: -;: ze
blocked
with
paper or anyth'-c s ~
otherwise the tongue cannot 5"a;e properly.
• The belts must be kept clean otherwise the retractors may not work properly (see
also
"Care
of car" section).
• Seat belts which have become damagec or have been stressed in an accident and stretched must be renewed - preferably by
a
Volkswagen dealer. The anchorages
should
also be checked.
• In some export countries seat belts
could
be used on which the functions differ
from those described on the next pages.
• On the Delivery Van there are no belt an
chorage
points in the load compartment.
-DW
children can be carried safely in the ve- " cle is explained on page 18.
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CONTROLS AND
EQUIPMENT
Safety
for
children
Children
under
12
years
of age
should
normally
travel
on the
rear
seat1>(Caravelle,
Kombi,
Double-
cab).
Depending
upon
their
age,
height
and
weight,
they
must
be pro
tected
with
either
a child
restraint
system
or the
seat
belt
provided.
A
child may also occupy the
front
passenger
seat
if the restraint system used has been
expressly
approved for this purpose by the
manufacturer. One should bear in mind however
that
they are generally safer on the
rear seat.
On no
account
should
children
- or
babies
travel
on an
adult's
lap.
• Babies up to about 9 months old/10 kg are best protected, in an accident,
with
a
safety seat or a special safety carrier.
• Experience has shown
that
babies and
small
children up to about 3 years/18 kg are
best protected in child seats or safety
carriers where they can lie or sit facing the rear of the car.
• Children up to about 7 years of age/25 kg, depending on their height, are safest when
secured
in a child seat or by a safety seat
cushion.
• Children over about 7 years of age may
use
the three point belts or two point belts
provided on the rear seats. It is important to
ensure
that
the diagonal part of the belt
fits
over the centre of the shoulder - and does not
make
contact
with
the
neck.
The
lap part of the belt must pass across the
pel
vis
and not
over
the child's stomach. If this is not so a safety cushion must be
used
to raise the seating position.
When using the belt the section "Seat belts" should also be noted.
Note the following points when purchasing,
installing and using a child restraint system:
• For safety reasons always use a restraint system which conforms to the international
safety standard ECE R 44. Restraint
sys
tems
that
can be connected to the seat belts provided in the car are recommended.
• Only use child seats or safety carriers of the type which have a large,
flat
area in
con
tact
with
the car's seat upholstery. Child
seats
which have feet or tubular frames and no
flat
base can easily penetrate
into
the
car's
upholstery, and are therefore not so
safe.
• We recommend
that
child restraint
sys
tems from the genuine accessory programme of the Volkswagen dealers are
used.
Here under the name "Bobsy" re
straint systems for all age groups are of
fered21.
These systems
fulfil
all the require ments mentioned and over and above this, have been developed and tested by us for
use
in Volkswagen vehicles.
• Special care must be taken if child re straint systems are used which are bolted
on at the same point as the belts provided in the vehicle. One must ensure
that
the bolt
is
long enough so
that
the
full
length of the
threaded hole is utilized and tightened to a
torque of 30 Nm
Furthermore, one should ensure
that
the
belt itself cannot become damaged by
sharp edged buckles etc.
• For the
installation
and use, at
tention
must
be
paid
to the
legal
regulations
and the
instructions
of
the
restraint
system
manufacturer.
Not in all export markets
Observe
any statutory regulations to the
con
trary.
18
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CONTROLS AND
EQUIPMENT
Loading/sleeping surface*
The rear seat backrest
with
a loading/sleep ing surface can be folded forward to provide
a
large loading and/or sleeping surface.
• Remove head restraints from rear seat
bench.
• Unlatch the backrest at the
left
or
right
hand outer side and tip it forwards
(left
hand illustration). • Unlatch the centre seat bench backrest,
fold it forwards and fold the wooden part
forwards
until
a large surface is provided (centre illustration).
• To
return
the backrest to its original
posi
tion
proceed in the reverse order.
Attention
When
the
vehicle
is
moving,
no
one,
and
this includes children, may remain
on the
loading/sleeping surface.
Further important instructions
on
loading
are to be
found
on
page
28.
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CONTROLS AND
EQUIPMENT
Luggage
compartment/load
surface
To
enlarge
luggage
space
Lower
backrest and seat as described on
page 23.
Notes
on loading
In the interests of good handling ensure
that
the load (persons and luggage) is distributed evenly. Heavy items should always be carried as near to the rear axle as possible or
better still, between the
axles.
The permissible axle and gross
weights must not be exceeded under any circumstances.
Attention
• It should be noted
that
when
transporting heavy items the handling
will
change due to the
displacement of the centre of
gravity. Driving style and speed must be altered to suit.
• The load must be stowed so
that
no items of luggage can fly
forward if brakes are applied suddenly. - If necessary use the lashing
eyes.
• One should ensure
that
the heater el
ements in the rear window on the Variant
are not damaged by articles rubbing against
them.
• The stale air
escapes
through ventilation openings at the rear. The function of these openings must not be impaired.
Attention
• When vehicle is on the move no persons may be in the luggage
compartment. This includes
children.
Every passenger must
be belted in properly - see page
15.
• Never drive
with
the tailgate or
wing doors not properly closed otherwise exhaust gas can be
drawn
into
the vehicle
interior.
On
vehicles
with
lashing eyes the load
should always be secured to the
eyes.
Each
eye has a tensile strength of 500 kg.
28
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ALPHABETICAL
INDEX
A
Acceleration
figures 142
Accessories
117 Activated charcoal
filter
138
Additional heater 62
Additional water heater 67
Adjusting brake pressure regulator . . 155
Adjusting headlights 128 Adjusting washer
jets
108
Air
cleaner 100
Air
conditioner 57
Air
distribution 55
Alloy
wheels 91
Analog
clock 46
Anti-dazzle
inside mirror 13
Anti-freeze 101 Anti-locking brake system (ABS) .... 30
Arduous operating conditions 115
Armrests 21
Ashtrays
73
ATF
99
Automatic gearbox 32
Automatic wash plants 88
Auxiliary heater 63
Axle
loads 148
B
Battery 106
Belt height adjustment 16
Blower
55
Bonnet 94
Brake
fluid
104
Brake
servo 30
Brake
system 104
Brake
warning lamp 48
Brakes
29, 139
c
Capacities
153
Capacity
141
Care
of body 88
Care
of car 88
Catalyst
137
Cavity
preservation 92
Central
locking system 8
Cetane
Number 87
Changing
bulbs 124
Changing
front
turn
signal bulb 125
Changing
wheels 120
Chassis
number 154
Checks
when
filling
the
tank
160
Child
safety 18
Child
seats 18
Child-proof catch 9 Cigarette lighter 73
Cleaning
and anti-corrosion
treatment
of engine compartment 91
Clock
46
Cold
starting aid 38
Combined
weight 151
Compression
ratio
141
Consumption figures 143
Coolant
additive 101
Coolant
level 47, 102
Coolant
temperature - Gauge 41
Cooling
system 101
Cruise
control system 53
D
Dash
panel 4
Dashboard
and controls 4
Defrosting windows 56, 58
Diesel
fuel 87
Dimensions
152
Dip lever 52
Dipstick - Automatic gearbox 99
- Engine 97
Direction indicators 48
Do-it-yourself 118
Door
locks 9
Doors
9 Drawbar weight 83
Driver's seat 20
Driving abroad 115
Driving on holiday 115
Driving safely 78 Driving tips 76
E
Electric
socket 73
Electric
window
lifters
12
Emergency
lights 51
Emergency
starting 130
Emission
control system 137
56
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ALPHABETICAL
INDEX
S
Safety
for children 18
Seat
adjustment 20
Seat
belts 15
Seat
heating 51
Seat
stop 21
Seats
20
Selector
lever 33
Service
address list 2
Service
Schedule 2
Side
lights 50
Sleeping
surface 26
Sliding
door 9
Sliding
window 13
Sliding/tilting roof "71
Snow
chains 114
Spare
wheel 119
Spark
plugs 145
Speedometer
40
Starting the engine 37
Steering/starter lock 36
Stopping engine 39
Sun
roof 70
Sun
visors 73
Switches
50
T Tachograph 45 Tailgate 10
Tank capacity 153
Technical
Data 141
Technical
description 136 Telephone 117
Tilting roof 70, 71
Timer 65, 68
Tools
118 Tow starting 133
Tow-bar weight 151 Towing 133
Trailer socket 81
Trailer towing 81
Trailer weights 151
Tread depth 111 Trip recorder 40
Trolley jack 134 Turn signal lever 52
Turn signals 48, 125
Two way radios 117
Type plate 154 Tyre pressures 147
Tyres
110 - Condition 111
-
Inflation
pressure 110 - Pressures 147
u
Unbalanced
wheels 111
Undercoating 92
Unladen
weight 148
Unleaded
fuel 86
V
V-belts
145
Vehicle
data sticker 154
Vehicle
identification data 154
Vehicle
identification number 154
Vehicle
lift
134
Vehicle
literature
2
Vehicle
tools 118
Ventilation 55, 56, 57
w
Warning and control lights 6 Warning lamps 6, 47
Warning triangle 118
Warranty 2
Washing
88 Weights 148
Wheelbase
148
Wheels
110, 146
Windows 12
- De-icing 90
- Defrosting 56, 58
Windscreen
washer system 108
Windscreen
wiper 54
Windscreen
wiper blades 109
Wing doors 11 Winter driving 116
Winter tyres 114
Wipe/washer
system 54
159
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