1992 VOLKSWAGEN TRANSPORTER 110

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CONTENTS
DASHBOARD AND

CONTROLS

Layout
4
i\='-:ng
lamps 6

CONTROLS
AND

EQUIPMENT

•
e.s. Central locking system 7, 8
I:cs, Tailgate 9, 10
I'I
~g doors 11

..
-^ows, Mirrors 12, 13
Sea: belts 15 5re:y for children 18
-ead restraints 19

Seats
20 _:ariing/sleeping surface 26

__ggage
compartment cover 27 __cgage compartment/load surface ... 28
-edals, Brakes 29 Vanual gearbox 31
--tomatic gearbox 32
gnition
lock 36
Starting / Stopping the engine .... 37, 38 "struments 40

.'.
arning lamps 47
Switches 50
~yn signal and dip lever 52

3'uise
control system 53 .'.'indscreen wiper 54
-eating and ventilation 55

Air
conditioner 57
Recirculating air switch 61
Auxiliary heater 63
Additional
water heater 67
Sun roof, Sliding/tilting roof 70, 71
nterior lights, Sun visors 72, 73
Ashtray, Cigarette lighter 73
-oof
rack 75
DRIVING
TIPS

The first 1500 km - and afterwards ... 76 Driving safely 78
Driving economically and

ecologically
79
Trailer towing 81

GENERAL
MAINTENANCE
Filling the tank, Fuel 85, 86
Care of car, Maintenance 88, 93 Bonnet, Engine compartment 94, 95
Engine oil, Gearbox oil 96, 99

Air
cleaner 100 Power assisted steering 100

Cooling
system 101
Brake fluid 104
Battery 106
Windscreen washer system 108
Wheels 110
Arduous operating conditions 115
Winter driving 116
Accessories, modifications and
renewal of parts 117
Mobile
telephones and two way
radios 117

DO-IT-YOURSELF

First
aid kit, Warning triangle 118
Vehicle tools 118 Spare wheel/changing wheel ... 119, 120
Fuses
122

Changing
bulbs 124
Adjusting/masking headlights .. 128,129
Headlights 129
Installing radio 129
Emergency starting 130
Tow starting/towing 132
Lifting vehicle 134
TECHNICAL
DESCRIPTION

Engine 136
Emission control system 137
Activated charcoal filter '38 Power flow '39
Steering, Axles 139 Brakes, Body -139,
1
AC
Environment compatibility 140

TECHNICAL
DATA
Engine 141
Performance 142
Fuel consumption 143
Spark plugs 145
V-belts 145
Wheels,
Tyre
pressures 146, 147

Weights,
Trailer weights 148, 151 Dimensions 152
Capacities 153
Vehicle identification data 154

SPECIAL
INFORMATION

Adjusting the brake pressure regulator 155

ALPHABETICAL
INDEX

Alphabetical index 156

CHECKS
WHEN
FILLING

THE TANK
Overview 160
3
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TECHNICAL DATA

General information
Where
not
otherwise indicated
or
listed separately,
all the
following
technical data
is for
standard
ve­
hicles
in
Germany. For special vehicles
and
vehicles
for

other countries these figures
may be

different.
Please note that
the
details
in the

official vehicle documents
can be

taken
as the
correct figures. Which engine
is
fitted
in
your
ve­

hicle
can be
found
in the
vehicle
data
in the
Service Schedule
or in

the official vehicle paperwork.
ENGINE DATA
Output11

kW
(BHP)
at
rpm
Maximum

torque

Nm
at rpm
Num­

ber
of

cylin­
ders
Ca­

pacity

cm3
Stroke

mm
Bore

mm
Com­

pres­
sion
Fuel2'

Petrol engines
with regulated
catalyst 62 (84)
/
4300

159/2200
4

1968
95.5
81.0

8.5
91
RON
unleaded
Petrol engines
with regulated
catalyst
81
(110)/4500

190/2200
5
2461
95.5
81.0

8.5
91
RON
unleaded
Diesel engines 45 (61)/3700

127/1700-2500
4

1896
95.5 79.5
22.5
Diesel

Diesel engines

503>
(68)
/
3700
140/2000-3000
4
1896

95.5 79.5
22.5
Diesel

Diesel engines
57 (78)/3700
164/1800-2200
5
2370
95.5
79.5 22.5
Diesel

Petrol engines
without cata­
lyst41
62 (84)
/
4300
1 59/2200 4
1968

95.5
81.0

8.5
91
RON
unleaded/leaded

11 According to EC or DIN regulations. Due to different methods of measuring, slight
deviations are possible. 21 For further details -
31 With catalyst see page 86.
4) Only for some export countries
141
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TECHNICAL DATA

Tyre
pressures
Attention

The
tyre
pressures
must
be
checked
at
least
once
a
month.

They
are
very
important
particu­
larly
at
high
speeds-see
page
110.
These
pressures are for cold tyres. When
tyres are warm the pressure is higher but do
not reduce it.
The inflation pressures are given on a sticker on the inside of the driver's door lock pillar. As the pressures may be altered at
short notice fortechnical reasons there may

Tyre
pressures
for
vehicles
with
a
permissible
axle
load11 on one
axle
of less
than
1285 kg
Tyres
Pressure
in bar
Front
Rear

Spare

185 R 14 C 97/99N (or 97/99P) 3.0 3.8
3.8
195/70 R 15 97 S reinforced 2.6 3.4
3.4
205/65 R 15 98 S reinforced 2.6 3.4
3.4
215/65 R 15 100 T (or 102H) reinforced 2.4 3.0
3.0

Tyre
pressures
for a
vehicle
with
a
permissible
axle
load11 on one
axle
of 1285 kg or
more

Tyres
Pressure
in bar
Front
Rear

Spare

185 R 14 C 97/99N (or 97/99P) 3.4
3.8 3.8
195/70 R 15 97 S reinforced 3.0 3.4 3.4
205/65 R 15 98 S reinforced 3.0 3.4 3.4
21 5/65 R 15 100 T (or 102H) reinforced 2.4
3.0 3.0 be differences between sticker and Instruc­

tion
Manual. If this should be the
case,
ask your Volkswagen dealer for the correct
pressures.

The permissible
front
and rear axle loads are givenonpage148.
147
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Vehicles
with 4
cylinder engines
(Figures
for 5
cylinder engines
in
brackets)
Increased
payload
Wheelbase

Permissible
Unladen

Payload
Permissible
Perm. Perm.

(in
kg)
in
mm
GVW
weight
(with

front
axle
rear

roof
driver)
load
axle
load2'

load

Caravelle
2920
2650
(2700)

15651)
(1640)11
1085
(10.60)
1350
(1520)

1460
100

3320
2750
(2800)
166511
(1740)1'

1085
(1060)
1430
(1520)

1460
100

Kombi
2920
2700
(2775)

15201'
(1595)1' 1180(1180)
1430
(1430)

1460
100

3320
2750
(2800)
157011
(1645)11 1180(1155)

1430
(1430)
1460
100

High-roofed
Kombi
3320

2750
(2800)
162011
(1695)1) 1130(1105)
1430
(1520)

1460

-

Van
2920
2700
(2775)
1520
(1595) 1180(1180)

1350
(1430)
1460
100

3320
2750
(2800)
1570
(1645) 1180(1155)
1430
(1430)

1460
100

High-roofed
Van
3320
2750
(2800)
1620
(1695) 1130(1105)

1430
(1430)
1460

-

Pick-up
2920
2650
(2725)
1470
(1545) 1180(1180)

1280
(1350)
1460

50

3320
2700
(2775)
1520
(1595) 1180(1180)
1350
(1430)

1460
50

Low
loader
3320
2700
(2775)
1520
(1595)
1180(1
180)
1350
(1430)

1460
50

Chassis
and cab
2920
2650
(2725)
1315
(1390)
-
1280
(1350)

1460
50

3320
2700
(2775)

1340
(1415)
-
1350
(1430)

1460
50

Remarks
and
footnotes
- see
page
150

149
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ALPHABETICAL
INDEX

S

Safety
for children 18

Seat
adjustment 20

Seat
belts 15

Seat
heating 51
Seat
stop 21

Seats
20

Selector
lever 33

Service
address list 2

Service
Schedule 2

Side
lights 50

Sleeping
surface 26

Sliding
door 9

Sliding
window 13
Sliding/tilting roof "71

Snow
chains 114
Spare
wheel 119

Spark
plugs 145
Speedometer
40
Starting the engine 37
Steering/starter lock 36
Stopping engine 39

Sun
roof 70

Sun
visors 73

Switches
50
T Tachograph 45 Tailgate 10
Tank capacity 153
Technical
Data 141

Technical
description 136 Telephone 117
Tilting roof 70, 71
Timer 65, 68

Tools
118 Tow starting 133
Tow-bar weight 151 Towing 133
Trailer socket 81
Trailer towing 81
Trailer weights 151
Tread depth 111 Trip recorder 40
Trolley jack 134 Turn signal lever 52
Turn signals 48, 125
Two way radios 117
Type plate 154 Tyre pressures 147

Tyres
110 - Condition 111
-
Inflation
pressure 110 - Pressures 147
u

Unbalanced
wheels 111
Undercoating 92
Unladen
weight 148

Unleaded
fuel 86
V

V-belts
145
Vehicle
data sticker 154

Vehicle
identification data 154

Vehicle
identification number 154

Vehicle
lift
134

Vehicle
literature
2

Vehicle
tools 118
Ventilation 55, 56, 57
w
Warning and control lights 6 Warning lamps 6, 47
Warning triangle 118
Warranty 2

Washing
88 Weights 148

Wheelbase
148

Wheels
110, 146
Windows 12
- De-icing 90
- Defrosting 56, 58

Windscreen
washer system 108
Windscreen
wiper 54

Windscreen
wiper blades 109
Wing doors 11 Winter driving 116
Winter tyres 114

Wipe/washer
system 54
159
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ROUTINE
CHECKS
WHEN
FILLING
THE TANKS
n order to ensure
that
your vehicle remains ready for the road at all
times between Inspections you should carry out a few checks reg-
jlarly
- preferably when filling the tank.
Attention

Take
particular
care
when
working
in the
engine
compartment
- see
page
95.

We
have listed the most important points to be checked here. How
to open the bonnet is explained on page 94. 1 -
Coolant
reservoir
(expansion
tank)

Attention
Do not
open
expansion
tank
when
engine
is hot -

danger
of scalding!
If the level is below the min. mark, top it up
with
coolant additive G 11 V 8 B and water - see page 101. When unavoidable plain water

can
be used temporarily.
2 -
Brake
fluid
reservoir

The fluid level must always be between the min. and max. marks

-see
page 104.
3 - Engine oil
level
Every
engine
uses
a certain amount of oil. If the level is too low it

can
lead to serious engine damage. For this reason the level must be checked regularly - see page 97.
4- Engine oil
filler
opening

The approved types of oil are given on page 96.
5 -
Windscreen
washer
container

Always
fill
with
water and a glass cleaner. Think about frost precau­
tions in winter.
6 -
Tyre
inflation
pressures
Check
the pressures at least once a month. The pressures are given
on page 147 and on a sticker on the driver's door lock pillar. For

further
information, see page 110.
60
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