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GENERAL
MAINTENANCE
Topping
up
engine
oil Unscrew the cap from oil filler opening and
pour oil in 0.5 litres at a time. Then check
level with the dipstick.
On no account must the oil level be
above area C. Otherwise oil can be drawn into the engine via the crankcase breather
and escape into the atmosphere via the ex haust system. On vehicles fitted with a
catalytic converter, the oil could burn inside
the converter causing it damage. Attention
When topping up the oil, do not spill it onto hot engine components - danger of fire.
Carefully close the filler cap and push the oil
dipstick in as far as possible, this will pre
vent oil spill when the engine is running.
Changing engine
oil Not only does the engine oil deteriorate due
to use when the engine is running, but also to ageing. The engine oil change intervals depend therefore on the mileage and also
on the time elapsed.
Petrol engines
Change engine oil every 15 000 km or every 12 months (whichever comes first).
Diesel engines
Change engine oil every 7500 km or every 12 months (whichever comes first).
For further details, see Service Schedule. For petrol and Diesel engines
If the vehicle is used continuously in ar
duous conditions, the engine oil must be
changed at shorter intervals - see also page
93.
Recommended oil and viscosity classes -
see page 96.
Attention
Old oil must be stored out of reach of children until it is dis
posed of in the correct manner.
ojfcj
On no account must oil be
earth.
Because of the disposal
problems,
the necessary special tools anc
specialist knowledge required the engine oil and filter changing shoulc
preferably be done by a Volkswagen
dealer.
Engine
oil
additives
No additives should be mixed with
the engine oil.
Any damage caused by the use o
such additives will not be coverec by the warranty.
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GENERAL
MAINTENANCE
Gearbox
oil
Specifications
Manual
gearbox
and
final
drive
•
Gear
oil,
API-GL
4, SAE 80 or
•
Gear
oil, G 50, SAE 75 W-90
Automatic
gearbox
• Final drive:
Gear
oil, G 50, SAE 75 W-90 I Gearbox part: ATF Dexron®
Checking oil
level
rVith
a
manual
gearbox
and
final
drive
the oil level does not need checking.
'.ith the
automatic
gearbox
the oil
•e.
el in the final drive does not need check- *g either.
"he
ATF
level
in
gearbox
part
must ": .'/ever be checked in between the inter-
•BS
given in Service Schedule. To do this
ire vehicle must be standing on a level sur-
fe:e.
The
level must only be checked when
He ATF is
warm.
(Approximately 10 km
Irrer
starting from
cold,
the ATF has re
tted the required temperature.) If fluid is
l:: :: or too hot the reading will be incorrect.
1
he engine must be running at idling
speed,
the handbrake must be applied and the se lector lever at "N".
To
check, pull dipstick (see Fig.) out, wipe
with a clean lint-free rag and then insert it
fully
again.
Pull
the dipstick out and check ATF
level.
When
the ATF is
warm
the
level
must
be
between
the two
marks
- other
wise
the vehicle must be taken to a
Volks
wagen
dealer without delay so that they can
find the reason for the incorrect
level.
It is not sufficient to merely top up or drain off
ATF.
Changing oil
For
the manual
gearbox
with
final
drive
the oil does not need changing.
For the
automatic
gearbox
the :
the final drive does not need
chariC-g
either. The ATF in gearbox part must how
ever
be changed at the intervals given in
Service
Schedule.
Because of the disposal
prob
lems,
the
special
tools
necessary
and the
specialist
knowledge
re
quired,
the ATF
changing
should
preferably
be
done
by a
Volkswagen
dealer.
Notes
•
When
there
is no
lubricant
in the
manual
or
automatic
gearbox,
the
engine
must
not be
started
and the
vehicle may only be
towed
with
the
driving
wheels
lifted.
• No
additives
may be
mixed
with
the lubricants.
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GENERAL
MAINTENANCE
nere are two marks
with
which the oil level
:an be
checked.
• Outside on container (Fig.) • Inside on dipstick attached to the cap. ~he oil level should always be between the
MAX."
and "MIN" marks. When the level
"as
dropped down below the "MIN" mark
:^e
power assisted steering should be
:necked
at a Volkswagen dealer. It is not
sufficient merely to top up
with
hydraulic oil.
Note
f the power assisted steering fails at any
: me or when engine is not running (vehicle on tow) the vehicle remains fully steerable cut more force must be used to
turn
the
steering wheel. Cooling
system
Under
normal conditions the cooling
sys
tem is almost maintenance-free.
The vehicle is
fitted
with
a hinged radiator
which can be folded forward when required
- see page 104.
The cooling system is filled at the factory
with
a permanent coolant which is not
changed.
The coolant consists of water and
a
40 % concentration of our coolant additive
G
11 V8B (anti-freeze on glycol basis
with
anti-corrosion additives). This mixture not
only gives the necessary frost protection
down to -25 degrees C but also protects the
alloy parts in the cooling system against cor
rosion.
In addition it prevents scaling and ra
ises
the boiling point of the coolant.
The concentration of the coolant therefore must not be reduced in the summer or in
warm countries, by topping up
with
plain
water. The
coolant
additive
propor
tion
must
be at
least
40 %.
If greater protection against frost is re
quired, the proportion of G 11 V8B additive
can
be increased, but only up to 60 % other
wise the anti-freeze protection is reduced
and furthermore the cooling effect is im
paired.
Vehicles
for export to cold countries -s~a .
have frost protection down to -35 decrees
C.
Only
our G 11 V8B or an additive v/rs :~e
specification
TL-VW 774 B (markea or
container) should be added to the coolant.
The additives can be obtained from
Volks
wagen dealers.
Other
additives
can be
very
detri
mental
to the
anti-corrosion
effect
in
particular.
The
subsequent
corrosion
damage
can
lead
to
coolant
loss
resulting
in
major
engine
damage.
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ALPHABETICAL
INDEX
Engine
-Code
letters 154
-Data
141
- Intervals of oil change 93
-Number
154
-Oil
96 - Oil capacity
1
53
- Oil change intervals 98
- Oil consumption 97
- Oil level 97
- Oil pressure 47
- Starting/stopping 37
Engine
compartment 95
Engine
compartment
light
72
Engine
number 154 Environment
- Activated charcoal
filter
738
-Battery
707
- Brake
fluid
705 - Care of car 88
- Coolant 103
- Driving environment consciously 79 - Driving
with
low emissions/noise 79
- Emission
control
system 737
- Engine oil 98
- Filling the
tank
85
-Fuel 86 - Maintenance 93
-Old oil 98 - Old
tyres
712 - Petrol vapour accumulator .... 738
-
Tyre
pressure
7
70
- Tyres 7 72
- Unleaded
fuel
86
- Washing the vehicle 89
F
Fan
103
Filling
the tank 85
Filter
preheating 87
First
aid kit 118
Fog
lights 51, 125
Folding
seat 25
Foot
mats 29
Fresh
air ventilation 56
Front axle load 148 Front seats 20
Fuel
86
-Additives
86, 87
-Consumption
79,143
- Filter 116
- Filter preheating 87 - Gauge 46
- Saving 79
Fuses
122
G
Gear
change marks 40, 77
Gear
lever 31
Gearbox
oil 99
Glove
box 74
Glow
plugs 38
H
Handbrake
31
Head
restraints 19
Headlight
beam control 50
Headlight
flasher 52
Headlight
washer system 54
Heated
rear window 51
Heating
55, 57
High
beams 48
Horn
4
I
Identification data 154
Ignition
lock 36
Increased
payload 149
Inertia
reel belts 16 Inside mirror 13
Inspection intervals 98
Installing seat 22
Instrument
lighting 50
Instruments 40
Interior
lights 72, 126
Intervals of inspection 93
Intervals of oil change 93
J
Jack
120
Jacking
points 120
Jumper
cable 130
157
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ALPHABETICAL
INDEX
K
Keys
7
34
L
^ambda probe 86, 137
Lap
belt 17
Lashing
eyes 28 Lifting vehicle 134
Lighting 50
Lighting switch 50
Loading/sleeping surface 26
Lubricant additives 99
Lubricants 96 Luggage compartment 28
Luggage compartment cover 27
M
M
& S tyres 116 Maintenance 93
Make-up mirror 73
Manual gearbox 31
Masking
headlights 129
Maximum engine speed 77 Maximum speed 142
Mileage
recorder 40
Mirror heating 14
Mirrors 13 Mobile telephones 117
Modifications 117
Moving radiator forwards 104
Multi function indicator 42
N
Number plate lights 126
o Octane rating 86
Oil
capacity 153
Oil
change intervals 98
Oil
consumption 97
Oil
pressure 47
Oil
specifications 96
Oils
96
Output 141
Outside mirror 13
P
Paint care 89
Paint number 154
Parking 138 Parking lights 52 Parking lock 33
Payload
148
Pedal
29 Performance figures 142
Permissible
GVW 148 Petrol
-Additives 86
- Consumption 143
- Quality 86
Petrol vapour accumulator 138
Pivoting seats 21
Power
assisted steering 100
Power
flow
139
R
Radio
129
Rear
axle load 148
Rear
fog
light
51, 126
Rear
lights 125
Rear
seat bench 23
Rear
window wash/wipe 54
Recirculating air switch 61 Removing seat 22
Renewal
of parts 117
Restraint systems 18
Rev
counter 46
Reverse
gear 34
Reversing
lights 31
Roof
load 75, 148
Roof
load carrying system 75
Roof
rack 75 Running-in 76
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