1992 VOLKSWAGEN CARAVELLE Safe

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We
thank you for the confidence you have placed in us through
:he purchase of the new Caravelle/Transporter.

~~e
new Caravelle/Transporter has been completely redesigned. In

:~'s
process the years of experience
with
several million Trans- porters and
front
wheel drive passenger cars has been put to good

__e
new Caravelle/Transporter is distinguished by the generous
amount of inside space it offers and by its modern aerodynamic styl-
-g.
In addition it also has a high payload, variability, driving comfort
and driving safety.
Environmental factors played a large part in its design, selection of
materials and manufacture. The result speaks for itself: TheVolks- .vagen is
thrifty
with
petrol is low pollutant, only requires a small
amount of servicing at long intervals, has extremely long-life wear- "ng parts and is extensively recyclable. Therefore it has all the typical

Volkswagen
virtues such as, economy, quality, reliability and value retention.
t is also reassuring for you to know
that
one of the largest and most
efficient organizations in the world is available to look after your

Volkswagen.
In Europe alone there is a network of about 9000 Volks­ wagen dealers
that
work economically and professionally in accord­

ance
with
factory guidelines.
The Volkswagen dealers also guarantee
that
everything is OK on your CaravelleATransporter. They offer you
• 1 year warranty against defects -
with
no mileage
limit
In the majority of countries there is a complete package of additional
warranty cover and services offered, like for example:
• 6 years warranty against rusting-through on the bodywor< -
without
expense for interim treatment.
• 1 year warranty on workshop repairs
• 1 year warranty on all genuine parts and on Volkswagen
acces­
sories
approved by us.
• The quick, value for money Express Service for the smaller jobs
• A reasonably priced replacement car for the period
that
yours is being serviced or repaired - ask your dealer.
• The Volkswagen Accessory Service
Tested,
factory approved accessories and the professional installa­

tion
- hereto please also read the note on
Page
116.

Volkswagen
dealers will gladly supply details on the above-men­ tioned services and possible country specific deviations.
Please
see

also
the notes in the Service Schedule.

We
wish you pleasant and safe motoring at all times.

Your
VOLKSWAGEN
AG
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VEHICLE LITERATURE
In the vehicle wallet you will find, in addition
to this
Instruction
manual,
a Service Schedule and a Service address
list.

Also
depending on vehicle model and equip­ ment there can be various Supplements

(e.g.
for car radio, Multivan or Camper).
If one of these publications appears to be

missing
or you have the impression
that
the
information on some equipment or model
version is not complete, please contact your

Volkswagen
dealer. He will be pleased to help you.

You
can naturally also get in touch direct

with
our Service Department or
with
the Im­ porter in your country. The telephone numbers and addresses are to be found in
the Service address list.
The
Instruction
Manual
should be read carefully as soon as possible
so
that
you get to know your vehicle quickly.

Your
special attention is drawn to the
chapter "Driving tips" in this instruction
manual.
There you will see how you can
drive
safely,
economically
and envi­
ronment
consciously.
For
safety
reasons
please
note
also
the
information
on Accessories,
modifications
and the
renewal
of

parts
on
page
117.
The other chapters are of course also im­ portant because the correct operation of the
vehicle serves - in addition to regular care
and maintenance - to maintain the value of
the vehicle and is, in many
cases,
also one of the stipulations for upholding warranty

claims.

At the end of this manual we have made a list of the checks which you should carry out
regularly to keep your vehicle roadworthy at
all times.
The Service Schedule
contains
- identification data for your car - the Service intervals
- the Service operations
- important details about Warranty
Service
work which has been carried out is

also
confirmed in the Service
Schedule.
This

can
be important when a claim is made under Warranty.

Your
should always present the Service
Schedule
when taking the vehicle to
a
Volks­
wagen dealer.
The Service address
list

contains
- addresses and telephone numbers of
Volkswagen
dealers in Europe and over­
seas.

- important information on the Volks­ wagen dealer emergency services
Notes
on the
layout
of
this
Manual:

It describes the largest possible range of
equipment envisaged at the time of going to

press.
Some of the equipment may be avail­
able later on or not at all or will not be offered in certain Export markets.

Items
of equipment marked
with
a * are
only standard on certain model versions or
are only available as optional extras on cer­
tain models.
All blocks of
text
which
have
this

colour
backing
and the
title
"At­

tention"
refer
to
potential
acci­
dent
or
injury
risks.

Texts
following
this
symbol
and

printed
in
italics
are
important

notes
on
environmental
protection.

One
final
request:

When you sell your car please give the com­ plete Vehicle Wallet to the new owner be­

cause
the vehicle literature belongs to the

vehicle.

2
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CONTENTS
DASHBOARD AND

CONTROLS

Layout
4
i\='-:ng
lamps 6

CONTROLS
AND

EQUIPMENT

•
e.s. Central locking system 7, 8
I:cs, Tailgate 9, 10
I'I
~g doors 11

..
-^ows, Mirrors 12, 13
Sea: belts 15 5re:y for children 18
-ead restraints 19

Seats
20 _:ariing/sleeping surface 26

__ggage
compartment cover 27 __cgage compartment/load surface ... 28
-edals, Brakes 29 Vanual gearbox 31
--tomatic gearbox 32
gnition
lock 36
Starting / Stopping the engine .... 37, 38 "struments 40

.'.
arning lamps 47
Switches 50
~yn signal and dip lever 52

3'uise
control system 53 .'.'indscreen wiper 54
-eating and ventilation 55

Air
conditioner 57
Recirculating air switch 61
Auxiliary heater 63
Additional
water heater 67
Sun roof, Sliding/tilting roof 70, 71
nterior lights, Sun visors 72, 73
Ashtray, Cigarette lighter 73
-oof
rack 75
DRIVING
TIPS

The first 1500 km - and afterwards ... 76 Driving safely 78
Driving economically and

ecologically
79
Trailer towing 81

GENERAL
MAINTENANCE
Filling the tank, Fuel 85, 86
Care of car, Maintenance 88, 93 Bonnet, Engine compartment 94, 95
Engine oil, Gearbox oil 96, 99

Air
cleaner 100 Power assisted steering 100

Cooling
system 101
Brake fluid 104
Battery 106
Windscreen washer system 108
Wheels 110
Arduous operating conditions 115
Winter driving 116
Accessories, modifications and
renewal of parts 117
Mobile
telephones and two way
radios 117

DO-IT-YOURSELF

First
aid kit, Warning triangle 118
Vehicle tools 118 Spare wheel/changing wheel ... 119, 120
Fuses
122

Changing
bulbs 124
Adjusting/masking headlights .. 128,129
Headlights 129
Installing radio 129
Emergency starting 130
Tow starting/towing 132
Lifting vehicle 134
TECHNICAL
DESCRIPTION

Engine 136
Emission control system 137
Activated charcoal filter '38 Power flow '39
Steering, Axles 139 Brakes, Body -139,
1
AC
Environment compatibility 140

TECHNICAL
DATA
Engine 141
Performance 142
Fuel consumption 143
Spark plugs 145
V-belts 145
Wheels,
Tyre
pressures 146, 147

Weights,
Trailer weights 148, 151 Dimensions 152
Capacities 153
Vehicle identification data 154

SPECIAL
INFORMATION

Adjusting the brake pressure regulator 155

ALPHABETICAL
INDEX

Alphabetical index 156

CHECKS
WHEN
FILLING

THE TANK
Overview 160
3
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CONTROLS AND EQUIPMENT
Keys he vehicle is supplied with two keys
"hese keys fit all locks on the vehicle.
Attention
When leaving
the
vehicle unat­
tended
-
even
if
only
for a few
moments
-
always take
the
keys
with
you.
Key
tag
The key number is on the plastic tag. With the aid of the number, a replacement key
can be ordered from a Volkswagen dealer. It must then be stated if it is the main key or
the second key.
The tag should be kept safely and separate­
ly (in your wallet for example) so that no un­
authorized person can order a key.
In addition to the plastic tag there may also
be a metal tag on which there is a part of the
vehicle identification number. This tag is no longer required after vehicle has been deliv­

ered.

7
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CONTROLS
AND EQUIPMENT

Central
locking system*
With this system all the doors, and - de­
pending
on the position of the tailgate or
wing door lock - the tailgate or wing door

can
also be locked and unlocked.

The
system is operated from the
driver's
door or
front
passenger door - from

outside
with the key, from inside with the
locking
knob.

Note

The
central locking system can only func­
tion correctly when the driver's and
front
passenger
doors are properly
closed.

When
locking,
the locking knobs on all doors must move down. If the knob on one door

does
not move at any time, open the door

concerned
and close it properly.

Attention

•
When
the locking knobs in the

driver's
or
front
passenger doors
are pressed
down
all
other
doors
are locked
automatically.
Since it
would
be
difficult
to ren­
der assistance
from
the outside in an emergency,
when
the doors
are locked, children should
never
be
left
in the vehicle on
their

own. • Locking the doors can
prevent

them
from
bursting open in an
extraordinary
accident situation. Locked doors also
prevent
per­

sons
from
entering
the car forci­ bly e.g. at
traffic
lights.
However,
in an emergency
they
make
it

more
difficult
for outside
help
to
open the doors.
Notes: If the central locking system should develop

a
fault, all the locks can be operated nor­
mally,
see next page.

The
sliding door can be secured or released
separately
with the safety catch.
Sliding door and
tailgate
or
wing

door can be locked or unlocked separately
with the key.
To
unlock the tailgate or wing door insert key

and
turn
it to right (c). Hold in this position

and
press button in.
If the key is withdrawn in the horizontal
posi­

tion (a), locking of the tailgate or wing door
will be controlled by the central locking
sys­

tem when it is closed again.

When
the key is withdrawn in the vertical
position (b) and tailgate or wing door
closed,

it will be locked all the time. The tailgate can
then only be unlocked with the key.
8
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CONTROLS AND EQUIPMENT

Windows

Mechanical
windows

The
windows are opened and closed
with
crank-handles
fitted
in the door
trim
panels.
Electric
windows*
Electric
windows offer the following
com­

fort
facilities:
• Single-touch opening for driver's and
front
passenger's door windows
• Single-touch closing of driver's door win­ dow

The
windows function
with
the ignition switched on. If the driver's door is not

opened
after switching off the ignition, the
windows can still be operated for about one hour. Apart from this, the windows can al­

ways
function when the driver's door is

open.
For safety reasons, the single-touch
closing
of the driver's door window only
functions when the ignition is on.
|B70
- 142]

The
switches are in the door
trim
panels.
The
window of the
front
passenger's door

can
also be opened and closed from the
driver's door.
a
- Driver's door b - Front passenger door

All
windows can be opened automatically by touching the lower part of the appropri­
ate switch. If more than one window is to be
opened
at the same time, this is done auto­matically, one afterthe other, in the selected

sequence.

If the appropriate switch is tapped once

again,
the window will stop immediately.
All
windows can be closed by pressing the
upper part of the appropriate switch. To

close
the driver's door window, when the ignition is switched on, it is sufficient to
touch the switch. If the switch is touched

again,
the window stops moving immedi­
ately.

Attention

• Be
careful
when
closing the

windows!
Careless or
uncontrolled
closing
of the
windows
can cause in­

juries.

Therefore
when
leaving
the ve­ hicle,
always
take
the
ignition

key
with
you. The
electric
win­

dows
are
then
only
put out of ac­

tion
if the
driver's
door is opened and closed again. As soon as the
driver's
door is opened again, the

windows
can once
again
func­
tion.
12
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Seat
belts

CONTROLS AND EQUIPMENT
It has
been
proven
that
seat
belts

give
good
protection
in accidents. In

most
countries
therefore
the
wear­
ing of
seat
belts
is
required
by law.

Attention

The
belts
should be put on
before
every
journey
-
even
in
town

traffic.
This
applies
also to the
rear
seats.

Pregnant
women
too should al­

ways
wear
a
seat
belt.

The
routing
of the
belt
is of
major
importance
to the
protective
ef­

fect
of the
belt.
How the
belt

should be
worn
is described on
the
next
pages.
General
notes

• The
belt
must
not be
twisted.

• Two persons
(including
children)
must never be secured
with
one belt. It is
particularly dangerous to put the belt round

a
child sitting on a persons lap.
• The belt should not be worn over hard or
breakable
articles (glasses, ball pens, key
rings,
pipes, etc.) because this can cause in­

jury
to the body.
•
Loose,
bulky clothing (e.g. overcoats
over
jackets) affects the fit and function of
the belts.
• The belt must not be jammed anywhere or rub on any sharp edges.
• The lock tongue may only be inserted into the lock part belonging to the appropri­
ate seat otherwise, the protective effect is
impaired.
• The slot for the belt tongue rr„s: -;: ze

blocked
with
paper or anyth'-c s ~
otherwise the tongue cannot 5"a;e properly.
• The belts must be kept clean otherwise the retractors may not work properly (see
also
"Care
of car" section).
• Seat belts which have become damagec or have been stressed in an accident and stretched must be renewed - preferably by

a
Volkswagen dealer. The anchorages

should
also be checked.
• In some export countries seat belts
could
be used on which the functions differ
from those described on the next pages.
• On the Delivery Van there are no belt an­
chorage
points in the load compartment.

-DW
children can be carried safely in the ve- " cle is explained on page 18.
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CONTROLS AND EQUIPMENT
The lap part of belt must always fit tightly across the pelvis. If necess­
ary,
pull the belt tight.
Particularly in the case of pregnant

women,
the lap part of the belt should be as low across the pelvis as
possible so that no pressure is ex­
erted on the abdomen.
Taking belt off
K release the belt, press the orange-co- :_red button in the lock. The tongue will
"en spring out.
-ass the tongue towards the door by hand
so that the retractor can roll the belt up
oroperly. A plastic knob in the belt holds the
:ongue in a convenient position.
Lap belt
The belt lock is used in the same way as on the three-point inertia reel belts.
The belt must always fit tightly across the pelvis.
For safety reasons a lap belt not being used
should always be connected to the buckle. To lengthen belt hold the tongue at right
angles to belt and pull belt through to the re­
quired length - see illustration.
The belt is easier to adjust if tongue and cap are pressed together.
To shorten belt it is only necessary to pull
the free end of belt.
The surplus belt length is taken up by mov­ ing the plastic slide. Automatic retracting lap
beits

The single seats* in the ca;;e-;e'
;im­
pertinent are equipped with =- —5; ;
retracting lap belt.
Putting belt on
Pull the belt out and insert the tors_e ~:
the appropriate lock part until tongue en­ gages (pull to check).
The belt must always fit tightly across the pelvis, if necessary,
pull

the belt tight.
Note
If the belt is pulled too tight, it can
be released by pressing in the
but­

ton located on the belt reel.
Taking belt off
Press the orange-coloured button in the
lock part and guide belt by hand sc :na: :~s
retractor can roll the belt up properly.
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