1992 MAZDA PROTEGE engine

82 ENGINE STAND MOUNTING
ENGINE STAND MOUNTING
PREPARATION
SST
49 0107 680A
Engine stand For
49 LO10 1AO For
disassembly and
f% disassembly and
assembly of Hanger set, assembly of
engine engine stand
f&b engine
t4b3
49 LO10 101 For
49 LO10 102 For
disassembly and disassembly and
Plate assembly of Arms assembly of
(Part of engine (Part of engine
49 LO10 1AO)
49 LO10 IAO)
49 LO10 103
Hooks
(Part of
49 LO10 1AO)
49 LO10 105
49 LO10 1AO)
62-38

ENGINE STAND MOUNTING B2
PROCEDURE
Step 1
1. Remove in the order shown in the figure.
r
GASKET, REPLACE
1. Exhaust manifold insulator
2. Exhaust manifold
3. Water bypass pipe
OSUOBX-084
4. A/C compressor bracket (if equipped)
5. Water inlet pipe
6. Exhaust pipe bracket
Step 2
Caution
l When installing the SST (engine hanger), use the
holes shown in the figure.
82-39

B2 ENGINE STAND MOUNTING
051JOBX-08
05UOBX.086
20mm (0.79 in 20mm (0.79 in
05UOEX-OE
05UOBX-01
1. Install the SST (arms) to the holes as shown in the figure,
and loosely tighten the
SST (bolts).
2. Assemble the SST (bolts and plate) in the specified po-
sition.
3. Assemble the
SST (nuts, hooks, and bolts).
4. Install the SST to the respective arms.
Note
l Adjust the SST (bolts) so that less than 20mm (0.79
in) of thread is exposed.
l Make the SST (plate and arms) parallel by adjust-
ing the SST (bolts and nuts).
5. Tighten the SST (bolts and nuts) to affix the SST firmly.
6. Mount the engine on the
SST (engine stand).
82-40

DISASSEMBLY B2
DISASSEMBLY
PREPARATION
SST
._
49 EOll 1AO
Ring gear brake
set
49 EOll 104
Collar
(Part of
49 EOI 1 1 AO)
49 8012 OA2
Pivot, valve
spring lifter
49 B021 013
Foot
(Part of
49 B012 OA2)
49 0636 IOOA
Arm, valve spring
lifer
.
Remover, valve
seal For
prevention of
engine rotation
For
prevention of
engine rotation
For
removal /
installation of
valves
For
removal /
installation of
valves
For
removal and
installation of
valves
For
removal of
valve seals 49 EOll 103
Shaft
(Part of
49 EOll 1AO)
49 EOll 105 49 EOll 105
Stopper Stopper 0
(Part of (Part of
49 E011 1AO 49 E011 1AO
w
49 B012 012
Body
(Part of
49 8012 OA2)
49 8012 014
Locknut
(Part of
49 8012 OA2)
49 0221 061A
Remover &
installer, piston
pin For
prevention of
engine rotation
For
prevention of
engine rotation
For
removal /
installation of
valves
For
removal /
installation of
valves
For
removal and
installation of
piston pins
2311082.03
1. Code all identical parts (such as piston, piston rings, connecting rods, and valve springs) so that they
can be reinstalled in the cylinder from which they were removed.
2. Clean the parts with a steam cleaner. Blow off any remaining water with compressed air.
Note
l During disassembly of any part or system, be sure to study its order of assembly. Also, note
any deformation, wear, or damage.
05UOBX-091
B2-41

B2 DISASSEMBLY
AUXILIARY PARTS
1, Drain the engine oil.
2. Disassemble in the order shown in the figure
GASKET, REPLACE ..______-.
-___ -
03UOB2-064
1. Distributor and high-tension lead 7. Oil cooler
2. Intake manifold assembly 8. Oil pressure switch
3. Injector and distribution pipe assembly 9. Spark plug
4. Alternator and drive belt 10. Oil level gauge
5. No.3 engine mount bracket 11. Oil level gauge pipe stay
6. Oil filter 12. Engine hanger
82-42

B2
ASSEMBLY
PREPARATION
SST
For
xevention of
sngine rotation For
removal and
installation of
piston pin 49 EOII IA0
Ring gear brake
set 49 0221 061A
Remover &
installer, piston
pin
For
prevention of
engine rotation For
prevention of
engine rotation 49 EOll 104
Collar
(Part of
49 EOl 1 1 AO) 49 E011 103
Shaft
(Part of
49 E011 iA0)
For
installation of
clutch disc For
prevention of
engine rotation 49 EOll 105 49 EOll 105
49 SE01 310A
Centering tool,
clutch disc Stopper Stopper
(Part of (Part of
49 EOI 1 1 AO) 49 EOI 1 1 AO)
49 LO12 OAO
For
nstallation of
valve seal For
installation of
valve seal 49 LO12 001
Installer set, @@ @
valve seal &
valve guide a@ Installer
(Part of
49 LO12 OAO)
49 LO12 005
Spacer
(Part of
49 LO12 OAO) For
installation of
valve seal For
installation of
valve seal 49 LO12 002
Body
(Part of
b9 LO12 OAO)
For
removal I
installation of
valves 49 B012 012
Body
(Part of
49 9012 OA2) For
removal /
installation of
valves 49 8012 OA2
Pivot, valve
spring lifter
For
removal I
‘nstallation of
valves For
removal I
installation of
valves 49 B012 014
-ocknut
:Part of
49 B012 OA2) 49 8012 013
Foot
(Part of
49 8012 OA2)
23UOEi2-0:
For
removal and
installation of
valve 49 0636 IOOA
Arm, valve spring
liter
82-66

ASSEMBLY B2
1. Clean all parts before reinstallation.
2. Apply new engine oil to all sliding and rotating parts.
3. Replace plain bearings if they are peeling, burned, or otherwise damaged.
4. Tighten all bolts and nuts to the specified torques.
Caution
l Do not reuse gaskets or oil seals.
93GOBl-082
B2-67

B2 ASSEMBLY
CYLINDER BLOCK (INTERNAL PARTS)
Torque Specifications
12-18 N.m (1.2-1.8
JOURNALS AND
47-50 (4.8--/6.1, 35-37)
N-m (m-kg, ft-lb)
Connecting Rod
o5uoBx-175
1. Install one piston pin clip into the clip groove in the piston.
2. Assemble the piston and the connecting rod, a ligning the
oil groove in the large end of connecting rod opposite the
“F” mark on the piston.
3. Apply clean engine oil to the piston pin.
4. Install the piston pin from the side opposite the clip.
I 23uor32.039
82-68