1991 MITSUBISHI MONTERO wheel torque
[x] Cancel search: wheel torquePage 221 of 1333
Maximum Refinish Diameter ..................... 10.1 (257)
Wheel Cylinder Diameter
Montero ................................... .875 (22.22)
Pickup & Ram-50
2WD ..................................... .937 (23.80)
4WD ..................................... .875 (22.22)
Discard Diameter ........................... 10.12 (257.0)
(1) - Information is not available.
\
\
\
\
\
\
TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS TABLE \
\
\
\
\
\
Application Ft. Lbs. (N.m)
Caliper Guide or Lock Pin Bolt
Guide Pin Bolt ........................... 29-36 (40-49)
Lock Pin Bolt ............................ 23-30 (31-41)
Caliper Mounting Bolts ..................... 58-72 (79-98)
Front Wheel Bearing Nut .............................. ( 1)
Rotor-To-Hub Bolts Or Nuts
Pickup (2WD) ............................ 34-38 (46-52)
All Others ............................... 36-43 (49-58)
INCH Lbs. (N.m)
Master Cylinder-To-Power Brake Unit Nut .... 72-108 (8-12)
( 1) - See FRONT BRAKE ROTOR under REMOVAL & INSTALLATION.
\
\
\
\
\
\
Page 267 of 1333
![MITSUBISHI MONTERO 1991 Service Manual TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS \
\
\
\
\
\
Application](/manual-img/19/57332/w960_57332-266.png "MITSUBISHI MONTERO 1991 Service Manual TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS \
\
\
\
\
\
Application")
TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS \
\
\
\
\
\
Application Ft. Lbs. (N.m)
Bearing Cap Bolt ...................... 40-47 (54-64)
Brake Caliper Bolt .................... 58-72 (79-98)
Carrier-to-Housing Tube Bolt .......... 58-72 (79-98)
Cover Bolt ............................ 11-16 (15-22)
Drain Plug ............................ 43-51 (58-69)
Fill Plug ............................. 29-43 (39-58)
Front Crossmember Bolt ............... 72-87 (98-118)
Hub Cover ............................. 13-25 (18-34)
Knuckle-to-Ball Joint Nut
Upper ............................... 43-65 (58-88)
Lower ............................ 87-130 (118-176)
Mount Bracket-to-Frame Bolt .......... 58-80 (79-108)
Mount Bracket-to-Housing Tube Bolt ... 58-72 (79-98)
Pinion Flange Nut
2.4L & 2.6L ..................... 116-159 (157-216)
3.0L ............................ 137-181 (186-245)
Drive Shaft Flange Bolt ............... 36-43 (49-58)
Right Drive Axle-to-Inner Shaft Bolt .. 36-43 (49-58)
Ring Gear-to-Case Bolt ................ 58-65 (79-88)
Tie Rod-to-Knuckle Nut ...................... 33 (45)
Wheel Lug Nuts
Montero ............................ 72-87 (98-188)
Pick-Up .......................... 87-101 (118-137)
INCH Lbs. (N.m)
Undercover-to-Frame
Bolts (Montero) ................. 84-108 (9.5-12.2)
\
\
\
\
\
\
Page 270 of 1333
![MITSUBISHI MONTERO 1991 Service Manual PROBLEM
Possible Cause Action
\
\
\
\
\
\](/manual-img/19/57332/w960_57332-269.png "MITSUBISHI MONTERO 1991 Service Manual PROBLEM
Possible Cause Action
\
\
\
\
\
\")
PROBLEM
Possible Cause Action
\
\
\
\
\
\
\
GREASE LEAKING
Ripped CV Boot ................................... Replace Boot
CLICKING NOISE WHILE CORNERING
Dry/Worn CV Joints .................... Replace Outer CV Joints
CLUNK ON ACCELERATION
Dry/Worn CV Joints .................... Replace Inner CV Joints
Worn Trans. Gears/Bearings ..................... Inspect Trans.
VIBRATION/SHUDDER ON ACCELERATION
Dry/Worn CV Joints .......................... Replace CV Joints
Alignment Out ................................. Check Alignment
Incorrect Spring Height ................... Check Spring Height
SQUEALING OR HUMMING
Dry/Worn CV Joints ..................... Lube/Replace CV Joints
Faulty Wheel Bearing .................... Replace Wheel Bearing
\
\
\
\
\
\
\
TESTING & INSPECTION
AXLE SHAFT END PLAY
Using dial indicator, check axle shaft end play. End play
must be .0020-.0079" (.05-.20 mm). If end play is not within
specification, change shims to obtain correct end play. See AXLE
SHAFTS under REMOVAL & INSTALLATION.
AXLE TOTAL BACKLASH
1) Raise and support rear axle. Place transmission in
Neutral. Apply parking brake. Rotate drive shaft clockwise. Place
reference marks on pinion dust cover and differential housing.
2) Rotate drive shaft counterclockwise and measure distance
between reference marks. Differential must be removed and backlash
adjusted if distance exceeds 0.2" (5.0 mm).
LIMITED SLIP DIFFERENTIAL PRELOAD
1) Place transmission in Neutral. Block front wheels. Raise
one rear wheel free of ground and remove wheel. Use Axle Puller
Adapter (MB990241) for Montero and Pickup models. Install adapter on
wheel studs. Release parking brake.
2) Using torque wrench, measure starting torque on Pickup
models while rotating wheel in forward direction. On Montero models,
measure rotating torque. This measurement is read once axle is
turning. Differential must be repaired if torque is less than
specification. See TESTING SPECIFICATIONS table.
Page 284 of 1333
![MITSUBISHI MONTERO 1991 Service Manual runout.
TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS \
\
\
\
\
\
\](/manual-img/19/57332/w960_57332-283.png "MITSUBISHI MONTERO 1991 Service Manual runout.
TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS \
\
\
\
\
\
\")
runout.
TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS \
\
\
\
\
\
\
Application Ft. Lbs. (N.m)\
Axle Bearing Lock Nut (Montero) .................. 130-159 (176-216\
)
Bearing Cap Bolt ..................................... 40-47 (54-64)\
Bearing Case-To-Axle Housing Bolt .................... 36-43 (49-58)\
Brake Tube Flare Nut ................................. 10-12 (14-16)\
Differential Carrier-To-Axle Housing Nut
2.4L (2WD) ......................................... 18-22 (24-30\
)
3.0L (4WD) ......................................... 29-40 (39-54\
)
Drain Plug ........................................... 43-50 (58-68)\
Filler Plug .......................................... 29-43 (39-58)\
Lock Plate Bolt ...................................... 11-16 (15-22)\
Pinion Flange Nut ................................ 137-181 (186-245)\
Drive Shaft-To-Flange Bolt ........................... 36-43 (49-58)\
Ring Gear Bolt ....................................... 58-65 (79-88)\
Side Bearing Lock Plate Bolts ........................ 11-16 (15-22)\
Wheel Lug Nut
Montero ........................................... 72-87 (98-118)\
Pickup .......................................... 87-101 (118-137)\
\
\
\
\
\
\
\
Page 290 of 1333
FLANGES
FLEX PLATES
FLUID LEVEL INDICATORS
FLUIDS AND LUBRICANTS
FLYWHEELS
FORCE MOTORS
GUIDES
HALF SHAFTS
HOSES, LINES AND TUBES
HOUSINGS (BELL, CASE, TAIL (EXTENSION) AND AUXILIARY)
INTERMEDIATE SHAFT SUPPORT BEARINGS
KEY INTERLOCK SYSTEMS
LIMITED SLIPS
LINES
LINKAGES (EXTERNAL)
LOCKING HUB ASSEMBLIES
LOCKING HUB CONTROL KNOBS
LUBRICANTS
METAL-CLAD SEALS
METALASTIC JOINTS
MODULATOR PINS
MODULATORS
MOUNTS (ENGINE, TRANSAXLE AND TRANSMISSION)
ODOMETER DRIVES (MECHANICAL)
ODOMETER HEADS (MECHANICAL)
OIL PANS
PANS
PILOT HOLES
PRESSURE PLATES
PRESSURE SWITCHES
RACES
RUBBER JOINTS (METALASTIC)
SCREENS
SEALS
SEALS (METAL-CLAD)
SELECTOR INTERLOCK SYSTEMS
SERVOS
SHIFT INTERLOCK SYSTEMS (SELECTOR AND KEY INTERLOCK SYSTEMS)
SENSORS
SIDE COVERS
SLIP YOKES
SOLENOIDS
SPEED SENSORS (ELECTRONIC WHEEL AND VEHICLE)
SPEEDOMETER-DRIVEN GEAR HOUSINGS
SPEEDOMETER/ODOMETER DRIVES (MECHANICAL)
SPEEDOMETER/ODOMETER HEADS (MECHANICAL)
SPEEDOMETERS AND ODOMETERS (ELECTRONIC)
SWITCHES
TONE WHEELS
TOOTHED RINGS (TONE WHEELS)
TORQUE CONVERTERS
TRANSAXLE MOUNTS
TRANSDUCERS (TRANSMISSION)
TRANSMISSION COOLERS
TRANSMISSION MOUNTS
TRANSMISSION PANS
TRANSMISSION RANGE INDICATORS (PRNDL)
TUBES
UNIVERSAL JOINTS (CARDON OR CROSS TYPE)
VACUUM CONTROLS
VACUUM HOSES
VACUUM MOTORS
VACUUM-OPERATED SWITCHES
Page 327 of 1333
![MITSUBISHI MONTERO 1991 Service Manual VENT INSPECTION \
\
\
\
\
\
\
Condition Code](/manual-img/19/57332/w960_57332-326.png "MITSUBISHI MONTERO 1991 Service Manual VENT INSPECTION \
\
\
\
\
\
\
Condition Code")
VENT INSPECTION \
\
\
\
\
\
\
Condition Code Procedure
Broken .................. A ............ Require replacement.
Missing ................. C ............ Require replacement.
Plugged ................. A ........... (1) Require repair or
replacement.
( 1) - A plugged vent may force fluid past the seal.
\
\
\
\
\
\
\
VIBRATION DAMPERS
VIBRATION DAMPER INSPECTION \
\
\
\
\
\
\
Condition Code Procedure
Broken .................. A ............ Require replacement.
Missing ................. C ............ Require replacement.
Out of position ......... B .. Require repair or replacement.
Threads damaged ......... A .. Require repair or replacement.
Threads stripped (threads
missing) ............... A ............ Require replacement.
\
\
\
\
\
\
\
WHEEL ATTACHMENT HARDWARE
NOTE: For conditions noted below, also check conditions of
wheel stud holes.
CAUTION: Proper lug nut torque is essential. Follow recommended
torque specifications and tightening sequence. DO NOT
lubricate threads unless specified by the vehicle
manufacturer.
WHEEL ATTACHMENT HARDWARE INSPECTION
\
\
\
\
\
\
\
Condition Code Procedure
Bent .................... A ............ Require replacement.
Broken .................. A ........ ( 1) Require replacement.
Loose ................... B ... Require repair or replacement
of affected component.
Lug nut installed
backward ............... B .. Require repair or replacement.
Lug nut mating surface
dished ................. A ..... Require replacement of nut.
Lug nut mating type
incorrect .............. B ..... Require replacement of nut.
Lug nut rounded ......... A . ( 2) Require replacement of nut.
Lug nut seized .......... A . ( 2) Require replacement of nut.
Stud incorrect .......... B .... Require replacement of stud.
Threads damaged ......... A .. Require repair or replacement.
Threads stripped (threads
missing) ............... A ............ Require replacement.
( 1) - Some manufacturers require replacement of all studs on
that wheel if two or more studs or nuts on the same wheel
are broken or missing.
( 2) - Only required if removing wheel.
\
\
\
\
\
\
\
Page 623 of 1333
Torque Converter Clutch Solenoid/Switch ......... Engine Performance
Traction Control Switch ........................... Anti-Lock Brakes
Trailer Tow Connector .............................. Exterior Lights
Trailer Tow Relay .................................. Exterior Lights
Transmission/Transaxle .......................... Engine Performance
Transmission Control Module (TCM) ............... Engine Performance\
Starters
Transmission Range Sensor ................................. Starters
Back-Up Lights
Engine Performance
Transmission Range Switch ........................... Back-Up Lights
Engine Performance
Anti-Theft System
Turn Signal Flasher ................................ Exterior Lights
Turn Signal Lights ................................. Exterior Lights
Twilight Sentinel Switch ......................... Headlight Systems
Daytime Running Lights
Vapor Canister Leak Detection Pump .............. Engine Performance
Vehicle Control Module (VCM) .................... Engine Performance\
Vehicle Dynamic Module ....................... Electronic Suspension
Vehicle Speed Control Servo ................. Cruise Control Systems
Vehicle Speed Sensor .......................... Data Link Connectors
Analog Instrument Panels
Cruise Control Systems
Electronic Suspension
Voltage Regulator .......................... Generators & Regulators
Water-In-Fuel Sensor ............................ Engine Performance
Analog Instrument Panels
Wheel Speed Sensors ............................... Anti-Lock Brakes
Window Timer Module .......................... Power Convertible Top
Windshield Intermittent Wiper Relay ........... Wiper/Washer Systems
Windshield Washer Motor ....................... Wiper/Washer Systems
Wiper Motor ................................... Wiper/Washer Systems
\
\
\
\
\
\
\
Page 684 of 1333
\003
PR E-A LIG NM EN T C HEC KS
1991 M it s u bis h i M onte ro
Wheel Alignment
PRE-ALIGNMENT INSPECTION PROCEDURES
PRE-ALIGNMENT CHECKS
Before making wheel alignment adjustment, perform the
following checks:
1) Tires should be equal in size and runout must not be
excessive. Tires and wheels should be in balance, and inflated to
manufacturer's specifications.
2) Wheel bearings must be properly adjusted. Steering linkage
and suspension must not have excessive looseness. Check for wear in
tie rod ends and ball joints.
3) Steering gear box must not have excessive play. Check and
adjust to manufacturer's specifications.
4) Vehicle must be at curb height with full fuel load and
spare tire in vehicle. No extra load should be on vehicle.
5) Vehicle must be level with floor and with suspension
settled. Jounce front and rear of vehicle several times and allow it
to settle to normal curb height.
6) If steering wheel is not centered with front wheels in
straight-ahead position, correct by shortening one tie rod adjusting
sleeve and lengthening opposite sleeve equal amounts.
7) Ensure wheel lug nuts are tightened to torque
specifications.