1991 MITSUBISHI ECLIPSE parking brake

BRAKES - Service Adjustment Procedures5-51E.C.U. terminal
ILow gear idle condition
[Speed: 5-6 km (3.1-3.16
mph)]Approx.
5V
14A0580When increasing speed
[Speed:
15-20 km (9.3-12.4 mph11OBSERVATION OF WHEEL SPEED SENSOR
OUTPUT VOLTAGE VARIATIONS ABS>N65FOAO
(1) Jack up the vehicle and release the parking brake.
(2) Disconnect the electronic control unit harness connector,
and measure the speed sensor output voltage at the
vehicle side harness connector.
(3) With an AWD model, put the shift lever in
1st (MTT) or L(A/T) position, rotate the wheels and observe the wave
shape for each wheel. With an FWD model, put the shift
lever in
1st (M/T) or L (AiT) position, rotate the wheels and
observe the wave shape for the front wheels; for the rear
wheels, rotate the wheels by hand and monitor the wave
shape.
NOTEIt is also
allright to actually drive the car.
ISpeed sensor
E.C.U. terminal No.I
IFront leftI14-15I
IFront right31-33I
IRear right28-30I
IRear left1 10-11IWhen wheel speed is slow, the output voltage is low
and it gets higher as the speed increases.
Wave shape monitoring points
IS THE OUTPUTVOLTAGE (AMPLITUDE) TOO LOW OR ISTHERE NO OUTPUT VOLTAGE?
If it is too low, check each wheel speed sensor,
With FWD rear wheels, check the sensor gap.
IS THERE VARIATION IN THE WAVE SHAPE AMPLITUDE?
If the flicker of the amplitude is large, consider shaking
of the axle hub.
IS THERE NOISE IN THE WAVE SHAPE OR DISTORTION?Broken or disconnected wire due to vibration or
installation malfunction of the wheel speed sensor.
Check rotor teeth meshing, breaks, etc.
Approx. 1 OV
14A0501

5-70
REAR DISC BRAKE
BRAKES -’ Rear Disc Brake
REMOVAL AND INSTALLATION
IPre-removal Operation
@Draining of Brake Fluid

~1 ,.
l Adjustment of Parking Brake Lever
1.150-60Nm
9-14
Nm36-43ft.lbs.
7-10ft.lbs./
7- 10ft.lbs.
Removal steps
4*1. Parking brake cable connection
2. Brake hose connection
3. Rear brake assembly
4. Rear brake disc
5.
Hubcab
+4 76. ME;AFearing nut
8: Rear speed sensor bracket
9. Rear hub assembly
14. Dust shield
NOTE(1) Reverse the removal procedures to reinstall.
(2) +* : Refer to “Service Points of Removal”.(3) ** : Refer to “Service Points of Installation”.
(4) m : Non-reusable parts
MAO574

BRAKES - Rear Disc Brake59q!l
50-60Nm36-43ft.lbs.9-14Nm55-65Nm
39-47
klbs.
/160-220 Nm116-159 ft.lbs.14A0222
1. Parking brake cable connection
4*2. Brake hose connection
3. Rear brake assembly
4. Rear brake disc
+e l + IO. Self locking nutr)+ 11. Companion flange
12. Rear speed sensor
KVehicles with ABS>+e l 13. Rear axle shaftPre-removal Operation
@Draining of Brake Fluid
Post-installation Operation
l supplying Brake Fluid(Refer to
P.5-45.)l Adjustment of Parking Brake LevelStrokeP.5-42.)
NOTE
(1) Reverse the removal procedures to reinstall.(2) +e:“Service
(3) I)+ : Refer to “Service Points of Installation”.
(4) m : Non-reusable parts

BRAKES -Rear Disc Brake5-73
IISASSEMBLY AND REASSEMBLY
125-35 Nm
18-25 ft.lbs.
;
I13-17 Nm
9-12
ftlbs.
c*:O55 Nm29-40 ft.lbs.22-32 Nm
16-23 fi.J,,s.b- Q \\T;17-9 Nm
5-7
ft.lbs.
GreaseBrake seal kit
Caliper assembly disassembly steps
1. Connection for brake hose
2. Lock pin
N 4. Lock pin sleeveM 5. Lock pin boot
l 6. Guide pin boot
7. Boot ring
l + 8. Piston boot+e W+ 9. Piston assembly** l + 10. Piston seal
l * l + Il. Snap ring12. Spring case
13. Return spring14. Stopper plate
15. Stopper
~~ 16. Auto-adjuster spindleI)+ 17. Connecting link
I)+ 18. O-ringl + 19. Spindle leverl + 20. Lever boot21. Parking brake lever22. Return spring
23. Bleeder screw
24. Caliper body
Pad
assembly disassembly steps
1. Lock pinNm
Iftlbs.293.2
*I)3. Support mounting (pad, shim, clip)
25.Outer shim26.Pad assembly27. Padclips C28. Pad clips BNOTE
29. Guide pin
30. Guide pin sleeve
31. Support mounting
(I) Reverse the disassembly procedures to reassemble.(2) l I) : Refer to “Service Points of Disassembly”.(3) H : Refer to “Service Points of Reassembly”.(4) 19 : Non-reusable parts26
25
26
25
Brake pad kit
14AO219

5-76BRAKES - Rear Disc Brake
hide pin end
Caliper supportLock pin end
6. APPLICATION OF GREASE TO GUIDE PIN BOOT/
5. LOCK PIN BOOT/4. LOCK PIN SLEEVEApply the specified grease to the following points:
(1) Guide pin boot inner surface (lip)
(2) Lock pin boot inner surface (lip)
(3) Lock pin sleeve (not on threads)
Specified grease: Repair kit grease (orange)
After assembling the rear disc brake assembly, install to thebody, and then make the adjustment of the parking brake
lever as described below.
(1) Free the parking brake cable.
(2) With the engine running, firmly depress the brake pedalfive or six times.
(3) Check whether or not the stroke of the parking brake
lever is within the standard value.
Standard value: 5-7 notches
(4) If there is a deviation from the standard value, adjust
the stroke of the parking brake lever.
(Refer to
P.5-42.)

5-84BRAKES - Wheel Speed Sensor Left side view
Right side
14AOO4:Left side view
Left side
14A004.fCrossmember
10. INSTALLATION OF REAR SPEED SENSOR (1) Teimn;rarily install the speed sensor to the rear axle
Caution
Be careful when handling the pole piece at the tip of
the speed sensor and the toothed edge of the rotor
so as not to damage them by striking against metal
objects.(2) Note the following points when connecting the speed
sensor cable, and secure the cable by the clip.
@I Secure the clip so that the white-painted part
(shaded in the illustration) of the speed sensor cableis not twisted.
@ Be sure that there is space (where shown in the
illustration) so that the trailing arm and speed
sensor cable do not contact, and then secure by the
clip.
Caution
Because there is the possibility of damage to the
cable during driving if the speed sensor cable and
the trailing arm come into contact, or if the speed
sensor cable is twisted, care must be taken regard-
ing this point.(3) Insert a feeler gauge into the space between the speed
sensor’s pole piece and the rotor’s toothed surface, andthen tighten the speed sensors at the position where
the clearance is the standard value.
Standard value:
0.3-0.9 mm (.012-.035 in.)
NOTECheck to be sure that there is no contact of the speed
sensor’s pole piece and the rotor’s toothed surface
when the rear hub assembly is slowly rotated one time.
If there is contact, it is probable that the rotor or the rearhub is installed incorrectly, recheck installation.
10. INSTALLATION OF REAR SPEED SENSOR Install the rear speed sensors as shown in the illustration.
Cross-section A-AParking cable
Rear
spe/edsensor12A0075
Cross-section B-B
Cross-section C-CRear speed
sensor
VA007412AOO7612AOO77

BRAKES -El cteronic Control Unit /Parking Brakes
PARKING BRAKESREMOVAL AND INSTALLATION
*i(Refer to GROUP 23-Floor Console.)
SERVICE POINTS OF INSTALLATION
2. INSTALLATION OF ELECTRONIC CONTROL UNIT%When installing the electronic control unit to the bracket,
fasten the connector’s ground wire to the bracket.
After connecting the connector to the electronic control
unit, secure the connector by the holding spring.
Post-installation Operation
aParking Brake Lever Stroke Adjust-
NOSYA-
Parking brake lever removal steps
1. Adjusting nut2. Parking brake stayl + 3. Bushing4. Parking brake switchW 5. Parking brake lever
I I6 7
h
Parking brake cable removal steps
1. Adjusting nut6. Parking clip7. Retainer springl * 8. Parking brake cable
l?TFeverse the removal procedures to reinstall.(2) +e : Refer to “Service Points of Removal”.(3) I)4 : Refer to “Service Points of Installation”.
4

BRAKES - Parking Brakes5-89

Removal steps of the parking brake lever1. Adjusting nut
2. Parking brake stay
W 3. Bushing
4. Parking brake switch
l +5. Parking brake lever
Removal steps of the parking brake cable1. Adjusting nut
::6. Parking clip
7. Retainer spring
l + 8. Parking brake cable
14A0527
Pre-removal OperationaRemoval of Floor Console (Refer toGROUP 23-Floor Console)
@Parking Brake Lever Stroke Adjustment
l installation of
Floor Console (Refer to
NOTE(1) Reverse the removal procedures to reinstall.(2) 4e : Refer to “Service Points of Removal”.(3) l 4 : Refer to “Service Points of Installation”.
SERVICE POINTS OF REMOVAL
N05YBAJ
6. REMOVAL OF PARKING CLIP/7. RETAINER SPRING
Remove the parking clip and retainer spring and disconnectthe parking brake cable from the rear brake
as&mbly.
INSPECTIONNO5YCAIl Check the parking brake lever ratchet for wear.
lCheck the parking brake lever for damage and operation.