Page 997 of 1216

AUTOMATIC TRANSAXLE - Front Clutch Assemblv21-303
1750266
MD998337
\
1750264
/TFA0498Clutch
reactior
TFA0424
i
269
SERVICE POINTS OF DISASSEMBLY6. REMOVAL OF SNAP RING
(1) Compress the return spring with the special tool.
(2) Remove the snap ring.
SERVICE POINTS OF REASSEMBLY6. INSTALLATION OF SNAP RING
(1) Compress the return spring with the special tool.
(2) Install the snap ring.
5. INSTALLATION OF CLUTCH PRESSURE
PLATE/3.CLUTCH
DISC/P. CLUTCH REACTION PLATE
(1) Assemble the clutch pressure plate, clutch plate and
clutch reaction plate, arranging them by the missing
tooth [See figure
@I.
NOTEThis is so the automatic transmission fluid escapes
easily and there is good cooling of the plate and disc.
(2) Assembly the plates so the beveled side is as shown inthe figure.
(3) Assemble so the thickest plate (clutch reaction plate) is
on the snap ring side.
1.SELECTION OF SNAP RING
Check clearance between the snap ring and clutch reaction
plate. To check the clearance, hold entire circumference ofthe clutch reaction plate down with 50
N (11 Ibs.) force. If
clearance is out of standard value, select a snap ring to
obtain the standard value.
Standard value:
0.7-0.9 mm (.028-.035 in;)
0.8-1.0 mm (.032-.039 in.)
Page 999 of 1216

AUTOMATIC TRANSAXLE - Rear Clutch Assemblv 21-305
MD998337Shear droop
Clutch disc
TFA0501
\1750275
SERVICE POINTS OF DISASSEMBLY12. REMOVAL OF WAVE SPRING
(1) Compress the return spring with the special tool.
(2) Using a screwdriver, remove the wave spring.
SERVICE POINTS OF REASSEMBLY12. INSTALLATION OF WAVE SPRING
(1) Compress return spring with the special tool.
(2) Install the wave spring.
11. INSTALLATION OF CLUTCH PRESSURE
PLATE/IO.CLUTCH
PLATE/8. CLUTCH REACTION PLATE
(1) Install the clutch pressure plate, clutch plates and clutchreaction plate with their missing tooth portions
(@ in
the illustration) in alignment.
NOTE
This design is to facilitate escape of automatic transmis-sion fluid and improve the cooling efficiency of the
plates and disc.
(2) Install the clutch reaction plate with its shear droop
directed as shown in the illustration.
7. SELECTION OF SNAP RING
Check clearance between the snap ring and clutch reaction
plate. To check the clearance, hold entire circumference ofthe clutch reaction plate down with 50
N (11 Ibs.) force. If
clearance is out of standard value, select a snap ring to
obtain the standard value.
Standard value:
0.3-0.5 mm (.012-.020 in.)
Page 1039 of 1216
22-l-.
WHEELS
AND TIRES
CONTENTSNZZAA-
SERVICE ADJUSTMENT PROCEDURES.......4TROUBLESHOOTING......................................3
Tire
InflationPressureCheck......................4Bald Spots
TireWearCheck..........................................4Cracked Treads
Wheel
RunoutCheck...................................4Feathered Edge
SPECIFICATIONSRapid Wear at Center.............................................2
General
Specifications..................................2Rapid Wear at Shoulders
ServiceSpecificationsScalloped Wear...................................2Wear on One Side
7TorqueSpecifications...................................2
WHEEL AND TIRE..........................................5
Page 1040 of 1216

5 22-2WHEELS AND TIRES - Specifications
SPECIFICATIONS
GENERAL SPECIFICATIONSN22CA- @NVehicles with
~eDhL”~~HWCthEngineVehicles withVehicles withItems1.8L Engine2.0L DOHC Engine 2.0L DOHC Engine-FWD-AWD
Wheel
Tire sizePI 85/70R14P205155Rl6 89HP205/55R16 89VP205/55R 16 89VP205155R16 89V205/55R 16 88V205/55R16 88V
205/55R16 88V
Wheel typeSteel typeSteel/Aluminium type Aluminium typeAluminium type
Wheel size14 x 5’/2JJ16 x 6JJ16 x 6JJ16 x 6JJAmount of wheel offset
mm (in.) 46 (1.8)
46 (1.8)46 (1.8)46 (1.8)
Tire inflation pressure
kPa (psi)
Front200 (29)
200 (29)200 (29)220 (32)
Rear180 (26)180 (26)180 (26)200 (29)
Spare wheel
Tire size
T125/70D15T125/70D15T125/90D16
T125/80D16*
Wheel size
4T x 154T x 154T x 16
4T x 16”Amount of wheel offset
mm (in.) 46 (1.8)
46 (1.8)46 (1.8)
Tire inflation pressure
kPa (psi) 420 (60)420 (60)420 (60)
NOTE*:
SERVICE SPECIFICATIONS
I 1terns
LimitWheel
runout
Radialmm (in.)
Lateralmm (in.)
Tread depth of tiremm (in.)
Specifications2.0
(.08)2.0
i.08)1.6 l.06)
TORQUE SPECIFICATIONSNz2cG-
ItemsNm
Hub nuts120-140ftlbs.87-101
Page 1041 of 1216
WHEELS AND TIRES - Troubleshooting22-3
TROUBLESHOOTINGN22EA-
Symptom
Rapid wear
at shouldersProbable cause
Under-inflation or
lack of rotationRemedy
Adjust the tire pressure
Rapid wear
at centerOver-inflation or
lack of rotation
Cracked
treadsUnder-inflation
Wear onone side
Excessive
camberInspect the camber
Feathered
Adjust the imbalanced wheels
Rotate the tires Inspect the front sus-
pension alignment
Page 1042 of 1216
22-4WHEELS AND TIRES - Service Adjustment Procedures
Wear indicator
53r510
/ Lateral 11Y602
SERVICE ADJUSTMENT PROCEDURES
TIRE INFLATION PRESSURE CHECKN2ZFOACCheck the inflation pressure of the tires. If it is not within the
standard value, make the necessary adjustment.
TIRE WEAR CHECKN2zFsABMeasure the tread depth of tires.Limit:
1.6 mm (.06 in,)If the remaining tread depth is less than the limit, replace the
tire.
NOTEWhen the tread depth of tires is reduced to 1.6 mm
(.06 in.) or
less, wear indicators will appear.
WHEEL RUNOUT CHECKNZ2FCA5Jack up the vehicle so that the wheels are clear of the floor.
While slowly turning the wheel, measure wheel
runout with a
dial indicator.Limit:
Radial2.0 mm (.08 in.)
Lateral2.0 mm (.08 in.)If wheel
runout exceeds the limit, replace the wheel.
Page 1044 of 1216

22-6WHEELS AND TIRES - Wheel and Tire
INSTRUCTIONS FOR ALUMINUM TYPE
WHEELSUzzGfM
1. Aluminum is vulnerable to alkalies. If a vehicle
washing detergent has been used, or salt from
sea water or road chemicals has adhered, washthe vehicle as soon as possible. After washing
the vehicle, apply body or wheel wax to the
aluminum type wheels to prevent corrosion.
2. When cleaning the vehicle with steam, do not
direct steam onto the aluminum type wheels.
When tightening nuts for aluminum type
wheels, particularly observe the following:
(1) Clean the hub surface of aluminum type
wheels.(2) After finger-tightening wheel nuts, tighten
them to specifications.
(3) Do not use an impact wrench or push the
wrench by foot to tighten the wheel nuts.
(4) Do not apply oil to the threaded portions.
INSTRUCTIONS FOR TIRE CHAINS AND
SNOW TIRESNZZGGAA
1.Use tire chains only on front wheels. Do not usetire chains on rear wheels.
2. When using snow tires, use them on all four
wheels for maneuverability and safety.
INSTRUCTIONS FOR COMPACT SPARE
TIRE;c.1. The compact spare tire is designed to. save
space in the luggage compartment, and its
L’lighter weight makes it easier to use if a fiat tire
occurs.
2.The following instructions for the compact sparetire should be observed.
(1) Check the inflation pressure after installing
the spare, and adjust to the specified pres-
sure.(2) Avoid driving through automatic car washes
and over obstacles that could possibly dam-
age the vehicle’s undercarriage. Because
the tire is smaller than the original tire, car
ground clearance is slightly reduced.
(3) The compact spare tire should not be used
on any other wheels, nor should standard
tires, snow tires, wheel covers or trim rings
be used with the compact spare wheel. If
such use is attempted, damage to these
items or other vehicle components may
occur.
Page 1094 of 1216
23-50BODY - Moulding
Side protect moulding fender
’Side protect moulding front door
Side protect moulding mounting positions
(3) Remove backing paper from adhesive tape, and apply
adhesive tape as shown in the illustration.
Side protect moulding adhesive tape:
6
3M ATD Part No.6383 or equivalentV
(4) Attach the side protect mouldings at the places shown
in the illustration.
(5) Use hand roller or similar tool to apply even pressure to
entire surface of moulding.
NOTEPress moulding ends firmly against the body surface.
Section A-AFront door
or front fender
ipanel
Section B-BWA0400