1991 MITSUBISHI ECLIPSE ad blue

MANUAL TRANSAXLE - Transfer Assembly22100507
P
MB990900
TFMOOIP
SERVICE POINTS OF REASSEMBLY7. INSTALLATION OF TRANSFER CASE ADAPTER SUB-
ASSEMBLY
Using a brush, apply a thin even coat of machine blue or
minium to both tooth surfaces of the driven bevel gear.
5. INSTALLATION OF SPACER
Install the spacer which has been used so far.
4. INSTALLATION OF TRANSFER CASE SUBASSEMBLY
(1) Tighten the transfer case adapter subassembly on the
transfer case subassembly to the specified torque.
(2) Using the special tool, turn the drive bevel gear shaft
one turn each in the direction of normal and reverse
rotation.Caution
Do not rotate the drive bevel gear shaft more thanone turn as it cause a blurred tooth contact pattern.
(3) Make sure that the contact pattern of the driven bevel
gear teeth is correct.
NOTE
See Tooth Contact Adjustment Procedure on next pagefor the standard tooth contact pattern.

AUTOMATIC TRANSAXLE - SDecifications
SPACER AND SNAP RING
_ . ,_
_-Part name
Thicknessmm (in.) Identification mark Part We.’,1,Snap ring
(F4A22)1.82.(.0717)
NoneMD722538
(for transfer drive gear end play
adjustment)1.88 (.0740)BlueMD721014
1.94 (.0764)BrownMD721015
2.00 (0787)
NoneMD721016
2.06
(.081 I)BlueMD7210172.12
(.0835)BrownMD722538
Spacer
(F4A22)1.20 (0472)20MD7231 60(for adjustment of transfer shaft end play)
1.23 (0484)
23MD7231 61
1.26 (.0496)26MD7231 621.29 (0508)
29MD7231 631.32 (0520)
32MD7231 641.35 (0531)
35MD7231 651.38 (0543)
38MD7231 661.41 (0555)
41MD7231671.44
(.0567)44MD7231 681.47
(.0579)47MD723169
1.50
(.0591)
50MD7231 701.53 (0602)
53MD7231 71
1.56 (.0614)56MD723172
1.59 (0626)59Md@75,1.62
(.0638)
62MD723174~:1.65 (0650)
65MD7231 75
1.68 (.0661)68MD7231 76
1.71 (.0673)71MD7231 77
1.74 (.0685)74MD7231 78
1.77 (.0697)77MD7231 79
1.80 (.0709)80MD7231 80Snap ring
(F4A22)1.6 (.063)NoneMD955630[for adjustment of front clutch and rear clutch
snap ring clearance)1 . 7 ( . 067)BrownMD730930
1.8 (.071)BlueMP955631
1.9 l.075)None‘MD73Q93i2.0 f.079)BrownM~$G-$$?*
2.1
(.083)BlueM D7309322.2
(.087)NoneMD955633
2.3
(.091)BrownM D7309332.4
(.095)BlueM D9556342.5
i.098)NoneMD730934
2.6
(.102)BrownMD955635
2.7 (106)
BlueMD730935
2.8 (.I 10)
NoneMD9556362.9
(.114)BrownMD730936
3.0 (118)
BlueMD955637
Spacer (F4A33-W4A33)0.62 (.0244)62MD737444
for adjustment of transfer driven gear
icenter differential case) preloadl0.65 (0256)65MD7374450.68
(.0268)68MD737446
0.71 (0280)
71MD737447

AUTOMATIC TRANSAXLE - SDecificationsPart name
Thicknessmm (in.) Identification mark Part No.
Spacer
(F4A33)1.34 (0528)
0MD71 0459(for adjustment of differential case preload)
1.37
(.0539)PMD7 l&OSnap ring
(F4A33eW4A33)1.76 (.0693)BrownMD73331 4(for adjustment of output flange bearing end
play)1.82 (0717)NoneMD722538
1.88
(.0740)BlueMD721014
1.94
(.0764)BrownMD72101 52.00
(.0787)NoneMD721016
2.06
(.081 I)BlueMD721 0172.12 (0835)
BrownMD7225392.18
(.0858)NoneMD73331 5Snap ring
(F4A33eW4A33)1.3* (.051)NoneMD731 747(for adjustment of front clutch and rear
clutch end play)1.4”
(.055)BlueMD731 748
*: Rear clutch only1.5 LO59)BrownMD731 7491.6 (063)
NoneMD731 7501.7
(.067)
BlueMD731 7511.8 (071)
BrownMD731 752
1.9 (075)NoneMD731 7532.0
i.079)BlueMD731 7542.1 (083)
Brown
MD731 7552.2
(.087)NoneMD731756
2.3
t.091)BlueMD73i7572.4
l.094)BrownMD731758Snap
ring1.05 (04)
WhiteMD71 5800
r;oreydJustment of end clutch snap ring clear-1.30 ( 05)
YellowMD7158011.55
(.06)NoneMD715802
1.80 (.07)GreenMd71.58032.05
(.08)
PinkMD71 5804
Spacer
(F4A22)1.85 (.073)HMD700272‘for adjustment of differential case preload)
1.94 (.076)ccMD71 59562.03
(.080)FFMD71 59592.12
(.083)IIMD715962
2.21 (.087)LLMD71 59652.30
1.091)00MD71 59682.39
l.094)RRMD71 5971
spacer0.75-0.82 (.0295-.0323)MD722986
for adjustment of differential pinion and side
jear backlash)0.83-0.92 (.0327-.0362)MD722985
0.93- 1 .OO (.0366- .0394)w&@
1 .01-l .08 (.0398-.0425)MD72&%3’
1.09-1.16 (.0429-.0457)MD722982
spacer (W4A33)1 .I6 (.0457)16M D736929for adjustment of front output bearing
Ireload)1.19 (.0469)19MD7367511.22
(.0480)
22MD7369311.25
l.0492)25MD7261 661.28
(.0504)
28MD7185171.31 (0516)
31MD718518
1.34 LO528134MD718519

21-328AUTOMATIC TRANSAXLE - Valve Bodv
XSV-ASkV-Brj,,SV (FJA22)TFAM80(3) After securing the lower valve body by
the installationbolt, remove the special tool.
Sk
5./4./3./2. INSTALLATION OF SOLENOID VALVE ASSEM-
BLYInstall each solenoid valve in the position shown in the
figure.
Solenoid valveWiring colorI
Shift control solenoid valve “A”
Shift control solenoid valve “B”
Damper clutch control solenoid valve
Yellow
Red
Pressure control solenoid valveBlue

21-334AUTOMATIC TRANSAXLE - Transfer Assemblv
2210050
-TifAO315
SERVICE POINTS OF REASSEMBLYWmnAE
8. INSTALLATION OF TRANSFER CASE ADAPTER SUB +=GASSEMBLY
-Using a brush, apply a thin even coat of machine blue orminium to both tooth surfaces of the driven bevel gear.
6. INSTALLATION OF SPACERInstall the spacer which has been used so far.
5. INSTALLATION OF TRANSFER CASE SUB ASSEMBLY
(1) Tighten the transfer case adapter sub assembly on the
transfer case sub assembly to the specified torque.
\
-;--.(2) Using the special tool, turn the drive bevel gear shaft
one turn each in the direction of normal and reverse
rotation.Caution
Do not rotate the drive bevel gear shaft more thanone turn
as it cause a blurred tooth contact pattern.
MB991144(3) Make sure that the contact pattern of the driven bevel
gear teeth is correct.
NOTE
See Tooth Contact Adjustment Procedure on next pagefor the standard tooth contact pattern.
4
-am--

HEATERS AND AIR CONDITIONING - Service Adjustment Procedures 24-15
Liquid
line
\Liquid lineI
ILiquid lineHigh pressure
hose2010439
detector torch
Electric leakAdetector tester
2OUO338
TESTING SYSTEM FOR LEAKSNUFFADA leak is likely to occur where two components are connected
together. See the illustration for possible locations.
The Leak Detector Torch is a butane gas-burning torch used to
locate a leak in any part of the refrigeration system.Refrigerantgas drawn into the sampling or “sniffer” hose will cause the
flame to change color in proportion to the size of the leak. A
very small leak will produce a flame varying from yellowish-
green to bright green. A large leak will produce a briliant blue
flame.Caution
Do not use the lighted detector in any place where
explosive gases, dust or vapors are present. Do not
breathe the fumes that are produced by the burning of
refrigerant gas. Large concentrations of refrigerant in the
presence of a live flame become dangerously toxic.
If the flame remains bright yellow when the tester is removed
from a possible leak point, insufficient air is being drawn in
through the sampling tube, or the copper reaction wire is dirty.
(1) Assemble leak detector as shown in the illustration, and be
sure detector is seated tightly over torch gasket.
(2) Holding torch upright, screw-in butane charger (clockwise)
until punctured. (Do not use force).
(3) Screw-out butane charger (anticlockwise) about
l/4 turn.
(4) Point torch away from body-then light escaping gas with
match. Always keep torch in upright position.
(5) Adjust flame by turning cartridge in or out as required.
(6) Allow 30 seconds to heat copper reaction wire.
Caution
Never remove butane charger while torch is lighted or
in the presence of any open flame.
(7) Examine all tube connectors and other possible leak points
by moving the end of the sampling hose from point to
point. Always keep torch in upright position. Since
R-12 is
heavier than air, it is good practice to place the open end of
sampling hose directly below point being tested. Be careful
not to pinch sampling tube since this will shut off air supplyto flame and cause a color change.
(8) Watch for a change in the color of the flame.
Small leaks will produce a green color and large leaks a
bright blue color. If leaks are observed at tube fittings,
tighten the connection, using the proper flare wrenches,
and retest.
NOTE
A leakage of refrigerant can be detected by an electric leakdetector that emits a warning sound.

25-4EMISSION CONTROL SYSTEMS - Vacuum HosesVACUUM HOSES
VACUUM HOSES ROUTING 1.8L Engine>
hW7JA-
r”
w..’L:
Light blueR:
RedB:
BlackCanister,Purge control
/solenoid valve
Fuel pressure
regulator
Vehicle front
3EM0123
<-LCalifornia- 1.8L Engine>
CanisterThrottle body
aVehicle front G: Green
Y : Yellow
L : Light blueR: Red
B : Black/EGR valve
-Fuel pressure
regulator
3EM0124

EMISSION CONTROL SYSTEMS - Vacuum Hoses2515 Canada-2.0L DOHC Engine Non-Turbo>
Purge control
solenoid valve
Canister
Therm0valve
G: Green
Y : Yellow
L : Light blueR: Red
B : Black
nVehicle frontFuel pressure
regulator6EM0191

G: Green
Y : YellowPurge control
solenoid valve
Cani
EGR controlsolenoid valve
EGR valve
L : Light blue
R: Red
B : BlackVehicle frontFuel pressure
regulator
6EM0192