1991 MITSUBISHI 3000GT Manual transaxle

MANUAL TRANSAXLE - Service Adiustment Procedures22-9
110*u011009FO12
SERVICE ADJUSTMENT PROCEDURES
MZZFBAEl
TRANSMISSION OIL LEVEL INSPECTIONRefer to GROUP 00
- Maintenance Service.
TRANSMISSION OIL REPLACEMENTM22FCAI(1) Position vehicle on a flat level.
(2) Remove filler and drain plugs and allow the transmission oil
to drain.
(3) Refill the transaxle to the proper level with specified
transmission oil. The oil level should be the bottom of the oil
filler hole.
Transmission oil: Hypoid gear oil, SAE 75W-85W con-
forming to API classification GL-4 or
higherC2.3 liters (2.4 pts.)]
SPEEDOMETER CABLE REPLACEMENTMUFEALl
1.Correctly insert the adapter into the instrument panel, and
fasten the new speedometer cable.
2.Install the grommet so that, as shown in the illustration, the
cable attachment part and the projecting part are horizontal.
CautionThe cable arrangement should be made so that the
radius of cable bends is 150 mm (5.9 in.) or more.
3.At the transaxle end of the speedometer cable, the key joint
should be inserted into the transaxle, and the nut should be
securely tightened.
Caution
If the cable is not correctly and securely connected, it
may cause incorrect indication. by the speedometer, orabnormal noise. Be sure to connect it correctly.
DSB RevisionI

22-10 MANUAL TRANSAXLE - Service Adjustment ProceduresI
I09K5671160024
Oil seallip
* Transaxleside2200037
DRIVE SHAFT OIL SEALS REPLACEMENTM2ZFDAI
(I) Disconnect the drive shaft from the transaxle.
(Refer to GROUP 26
- Drive Shaft.)’ )
(2) Using a flat-tip (-) screwdriver, remove the oil seal.d,(3) Using the special tool, tap the drive shaft oil seal into the
transaxle.
The drive shaft oil seal must be installed in the direction
shown.
(4) Apply a coating of the transmission oil to the lip of the oil
seal.
Transmission oil: Hypoid gear oil, SAE 75W-90 or
75W-85W conforming to API classi-
fication GL-4 or higher
‘d
TSB Revision

MANUAL TRANSAXLE - Transaxle. Control22-11
TRANSAXLE CONTROLM22JA-A
IREMOVAL AND INSTALLATION
Pre-removal and Post-installation
(Refer to GROUP 52A-Floor Console.)Transaxle control cable assembly
removal steps
1. Air cleaner, Air intake hose
2. CD amp. (Vehicles with CD player)
I)*3. Connection for transaxle control cableassembly (Shift lever assembly side)4. Retainer5. Transaxle control cable assembly12 Nm
9 ft.lbs.
/6
09FOO79Shift lever assembly removal steps
1. Air cleaner, Air intake hose
l a3. Connection for transaxle control cableassembly (Shift lever assembly side)6. Shift lever assembly
1 TSB Revision

22-12MANUAL TRANSAXLE - Transaxle Control
INSPECTIONM22JCAFl
lCheck the transaxle control cable assembly for function and
for damage.
l Check the boot for damage.
IlJ 1
lCheck each bushing for wear or abrasion, sticking, impeded
action, and damage.
0910023Lever B09FOO71
End of select cable
er B
Neutral position
OSFOOo8
SERVlCE POINTS OF INSTALLATIONMUJDAL
3. CONNECTION OF TRANSAXLE CONTROL CABLE
ASSEMBLY (SHIFT LEVER ASSEMBLY SIDE)
(I) Move the transaxle shift lever to the neutral position.
NOTEThe select lever will be set to the neutral position when
the transaxle shift lever is moved to the neutral position.
(2) With the shift lever on the passenger compartment side
in the neutral position, turn adjuster on select cable so
that select cable end is positioned as shown with
reference to lever B of shift lever.
(3) Install the select cable so that the flange side of the
\plastic bushing at the end of select cable is on the end
face side of lever B.
d(4) Turn adjuster on shift cable so that shift cable end is
positioned as shown with reference to shift lever on the
passenger compartment side.
(5) Install the shift cable so that the flange side of the
plastic bushing at the end of shift cable is on the split
pin side.
(6) Connect the shift cable, then turn adjuster on shift cable
so that dimension A equals dimension B.
(7) Move the shift lever to each position and check that the
shifting is smooth.
TSB Revision

MANUAL TRANSAXLE - Shift Lever Assembly22-13
SHIFT LEVER ASSEMBLY
iDISASSEMBLY AND REASSEMBLY
2417Nmftlbs.
\Disassembly steps
1.Nut2.Spring washer3.Plain washer4.Shift lever5.Bushing6.Plain washer7.Wave washer8.Nut9.Spring washerIO. Plain washer11.Return spring12.Bushing13.Pipe14.Bolt15.Lever (A)16.Bushing17.Bushing18.Snap ring19.Washer20.Lever(B)21.Bushing22.Cable bracket
23.Bracket assembly16
24Nm
09FOO17
M22GE-A
(To arrow marked
portions)
OS%=0066
1 TSB Revision

22-14MANUAL TRANSAXLE - Transaxle Assembly
TRANSAXLE ASSEMBLY
REMOVAL AND INSTALLATION
(Refer to GROUP 51 -Front Bumper.)
4.0 Nm2.9ft$bs. t09FO112
19 Nm
13 ft.lbs.M22MA-A
Removal steps
1. Side under cover2. Battery
3. Battery seat, Washer tank
4. Air cleaner cover,
Air intake hose
5. Connection for clutch release cylinder
6. Connection for clutch tube bracket
and clutch damper assembly7. Connection for transaxle controlcable
8. Connection for speedometer cable09FOO89
TSB Revision

MANUAL TRANSAXLE - Transaxle Assembly22-15
idPost-installation Operationl Installation of Front Under Cover(Referto GROUP 51 -Front Bumper.)l Supplying of Transmission Oil (Refer to P.22-9.)l Filling of Engine Coolant (Refer to GROUP 14-
Service Adjustment Procedures.)70 Nm
l Checking Operation of Shift Lever at Each Positionl Checking the Operation of the Meters and Gauges26
ft.lbs.09FOO84
4*9. Connection for transaxle mount16. Starter10. Transaxle mount bracket4*17. Drive shaft (Left side),
l * 11. Mounting stopperinner shaft assembly12. Transaxle assembly upper part+* ** 18. Drive shaft (Right side)
coupling bolt19. Transaxle stay (Front bank side)4*13. Connection for tie rod end20. Transaxle stay (Rear bank side)4*14. Connection for lower arm4*21. Transaxle assembly lower part
ball jointcoupling bolt15. Right member4*22. Transaxle assembly
SERVICE POINTS OF REMOVALMZZMBBA6. DISCONNECTION OF THE CLUTCH TUBE BRACKET
AND CLUTCH DAMPER ASSEMBLY
Remove the clutch release cylinder and clutch oil line
bracket installation bolt, and then secure at the body side
without disconnecting the oil line coupling.
1 TSB Revision

22-16MANUAL TRANSAXLE - Transaxle Assembly
9. DISCONNECTION OF TRANSAXLE MOUNT
Raise transaxle assembly with a jack up to a level where
mount bracket no longer receives its weight and remove
transaxle mount insulator bolt.
CautionSupport the transaxle assembly with the jack so that
no localized force is applied to the assembly.
13. DISCONNECTION OF TIE ROD ENDUsing the special tool, disconnect the tie rod end from the
knuckle.
Caution1. Be sure to tie the cord of the special tool to the
nearby part.2. Loosen the nut but do not remove it.
14. DISCONNECTION OF LOWER ARM BALL JOINTUsing the special tool, disconnect the lower arm ball joint
from the knuckle.
Caution1. Be sure to tie the cord of the special tool to the
nearby part.2. Loosen the nut but do not remove it.
17. REMOVAL OF DRIVE SHAFT (LEFT SIDE), INNER SHAFT
ASSEMBLY(1) Remove the bearing bracket mounting bolts and insert
the pry bar between the bearing bracket and the
cylinder block.
(2) Remove drive shaft (left side) and inner shaft assembly
from transaxle assembly.
NOTERemove drive shaft and inner shaft assembly as an
assembly together with hub, knuckle, and other parts.
(3) Suspend the removed drive shaft (left side) and inner
shaft assembly with wire or something similar to
prevent it from sharply bending or turning at each joint.
TSB RevisionI