1991 LEXUS SC400 warning light

CIRCUIT DESCRIPTION (Cont'd)
DIAGNOSIS CODE DETECTION DRIVING PATTERN
Purpose of the driving pattern.
(a) To simulate diag. code detecting condition after diag. code is recorded.
(b) To check that the malfunction is corrected when the repair is completed co\
nfirming that diag. codeis no longer detected.
Malfunction: Open or Short in Sub±Oxygen Sensor

Initiate test mode (See page TR±12).
Start engine and warm up.
After engine is warmed up, let it idle for 3 min.
With the A/C ON and the transmission in D range (O/D OFF), drive at 40 ±\
60 mph (64±96
km/h) for 6 min.
After the driving in , stop the vehicle.
Once the vehicle is stopped, within the next minute apply acceleration w\
ith the throttle
fully open for 4 sec.
HINT: If a malfunction exists, the ºCHECKº engine warning light will light\
up after full acceleration for 4 sec.
NOTICE: If the conditions in this test are not strictly followed, detection of the\
malfunction will not be possible.
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ENGINE TROUBLESHOOTING Circuit InspectionTR±83
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NGOK
OKNG
v
INSPECTION PROCEDURE
1Check output condition of diag. code 43.
C
OK
P
OK
C
Setting the test mode.
(2) Turn ignition switch OFF.
(2) Connect terminals TE2 and E1 of TDCL.
(2) Turn ignition switch ON.(Don't start the engine)
(2) Connect terminals TE1 and E1 of TDCL.
Check if code ª43º is output by the ªCHECKº engine
warning light.
Code ª43º is output.
Start the engine.
Check if the code ª43º disapears.
Code ª43º is not output.
Proceed to next circuit inspection shown on maxtric
chart (See page TR±35).
2Check for open in harness and connectors between engine & ECT ECU and st\
arter relay
(See page IN±27).
Repair or replace harness or connector.
Check and replace engine & ECT ECU.
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ENGINE TROUBLESHOOTING Circuit InspectionTR±101
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CIRCUIT DESCRIPTION (Cont'd)
DIAGNOSIS CODE DETECTION DRIVING PATTERN
Purpose of the driving pattern.
(a) To simulate diag. code detecting condition after diag. code is recorded.
(b) To check that the malfunction is corrected when the repair is completed c\
onfirming that diag. code is nolonger detected.
Malfunction: Open or Short in Knock Sensor

Start engine and warm up.
After engine is warmed up, let it idle for 3 min.
With the A/C ON, perform quick racing (5,000 rpm) three times.
(Rapidly depress the accelerator pedal and suddenly release it.)
HINT: If a malfunction exists, the ºCHECKº engine warning light will lig\
ht up when sudden racing is performed.
NOTICE: If the conditions in this test are not strictly followed, detection of t\
he malfunction will
not be possible.
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ENGINE TROUBLESHOOTING Circuit InspectionTR±103
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CIRCUIT DESCRIPTION (Cont'd)
DIAGNOSIS CODE DETECTION DRIVING PATTERN
Purpose of the driving pattern.
(a) To simulate diag. code detecting condition after diag. code is recorded.
(b) To check that the malfunction is corrected when the repair is completed c\
onfirming that diag. code is nolonger detected.

Initiate test mode (See page TR±12).
Start engine and warm up.
After engine is warmed up, let it idle for 3 min.
With the A/C ON and transmission in D range (O/D OFF), drive at 40±\
70 mph for 4 min.
HINT: If a malfunction exists, the ºCHECKº engine warning light will light up at 1±4 min. of driving at 40±70 mph (64±112 km/h).
NOTICE: If the conditions in this test are not strictly followed, detection of the\
malfunction will not be possible.
Malfunction: Open in EGR gas temp. sensor circuit
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ENGINE TROUBLESHOOTING Circuit InspectionTR±109
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OKNG
OKNG
INSPECTION PROCEDURE
1Check output condition of diag. code 51.
C
OK
Hint
PSetting the test mode.
(2) Turn ignition switch OFF.
(2) Connect terminals TE2 and E1 and TDCL.
(2) Turn ignition switch ON.(For checking terminal A/C, start the engine.)
(2) Connect terminals TE1 and E1 of TDCL.
Check if code ª51º is output by the ªCHECKº engine
warning light.
*: Before the STA signal is input (ST is not ON), diagnostic code 43 is also output.
Diag. code 42 is output with vehicle speed 5 km/h (3
mph) or below
IDL1 .... Go to step 2 NSW ... Go to page TR±22.
A/C ..... Go to step 3
Proceed to next circuit inspection shown on
maxtrix chart (See page TR±35).
2Check throttle position sensor.
C
OK
PDisconnect throttle position sensor connector.
Measure resistance between terminals IDL1 and E2 of
throttle position sensor connector.
Adjust or replace throttle position sensor
See page FI±73).
Check and repair harness or connector between
engine & ECT ECU and throttle position sensor.
TR±120±
ENGINE TROUBLESHOOTING Circuit Inspection
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TE1, TE2 Terminal Circuit
CIRCUIT DESCRIPTION
Terminal TE1 is located in the check connector in the engine compartment and terminals T\
E1 and TE2 are lo-
cated in the TDCL in the cabin. When these terminals are connected with \
the E1 terminal, diagnostic codes in
normal mode or test mode can be read from the ºCHECKº engine warning lig\
ht on the combination meter.
DIAGNOSTIC CHARTDIAGNOSTIC CHART
HINT: If terminals TE1 and TE2 are connected with terminal E1, diagnostic code is not output or test mode isnot activated.
Even though terminal TE1 is not connected with terminal E1, the ºCHEC\
Kº engine warning light blinks.
For the above phenomenon, the likely cause is an open or short in the wire \
harness, or malfunction inside
the ECU.
Check continuity between terminal E1 and
body ground.
Repair or replace harness or
connector.Check for open and short in harness and
connector between check connector TDCL
and ECU.
Check voltage of terminals TE1, TE2.
Check and replace ECU.
Repair or replace harness or
connector.
Check and replace ECU.
WIRING DIAGRAM
TR±146±
ENGINE TROUBLESHOOTING
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SYSTEM CIRCUIT
OPERATION
When the ignition switch is turned ON, current from the battery flows from t\
erminal L of the alternator through
the IC regulator to terminal E, causing the discharge warning light to ligh\
t up. Then when the engine is started, the voltage output increases as the alt\
ernator rpm increases. When the
voltage output becomes greater than the battery voltage, current for recharging\
flows from terminal B. Simulta-
neously, volt age at terminal L increases and the potential difference between battery and terminal L disappears,
causing the discharge warning light to go off. When the voltage output exceeds the regulator adjustment volt-
age, the transistor inside the IC regulator regulates the voltage so tha\
t the voltage from the alternator remains
constant.
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CHARGING SYSTEM System Circuit, OperationCH±3
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(b) Check the belt tensioner operation.w Check that the belt tensioner moves downward
when the drive belt is pressed down at the points
indicated in the illustration with approx. 98 N ( 10
kgf, 22.0 lbf) of force.
w Check the alignment of the belt tensioner pulley to
make sure the drive belt has not slipped off the
pulley.
If necessary, replace the belt tensioner.
w Check that the arrow mark on the belt tensioner falls
within area A of the scale.
If it is outside area A, replace the drive belt.
HINT:
w When a new belt is installed, it should lie within area B.
If not, the drive belt is not correct.
w After installing a belt, check that it fits properly in the
ribbed grooves.
w Check by hand to confirm that the belt has not slipped
out of the groove on the bottom of the pulley.
4. REMOVE ENGINE UNDER COVER
5. VISUALLY CHECK ALTERNATOR WIRING AND LISTEN FOR ABNORMAL NOISES
(a) Check that the wiring is in good condition.
(b) C h e c k t h a t t h e r e i s n o a bnormal noise from the
alternator while the engine is running.
6. INSPECT CHARGE WARNING LIGHT CIRCUIT (a) Warm up the engine and then turn it off.
(b) Turn off all accessories.
(c) Turn the ignition switch ON. Check that the charge
warning light is lit.
(d) Start the engine. Check that the light goes off.
If the light does not go off as specified, troubleshoot the
charge light circuit.
CH±6
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CHARGING SYSTEM On±Vehicle Inspection
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