Page 1283 of 4087

(3) Upper radiator hose or radiator
(4) Reservoir hose to radiator
5. INSTALL BATTERY
6. FILL ENGINE WITH COOLANT (See page CO±5)
Capacity (w/ Heater):
M/T 8.5 liters (9.0 US qts, 7.5 Imp. qts)
A/T 8.4 liters (8.9 US qts, 7.4 Imp. qts)
7. (A/T)
CHECK AUTOMATIC TRANSMISSION FLUID LEVEL (See pageMA±11 )
NOTICE: Do not overfill.
8. START ENGINE AND CHECK FOR LEAKS
9. INSTALL ENGINE UNDER COVER
SERVICE SPECIFICATIONS
SERVICE DATA
ThermostatValve opening temperature80±84 5c176±183 5F
Valve liftat 95 5C (203 5F) 8.5 mm0.335 in.
Radiator capRelief valve opening pressureSTD74±103 kPa
(0 75 1 05 k f/ 10 7 14 9 i)(0.75±1.05 kgf/cm, 10.7±14.9 psi)
Limit59 kPa0.6 kgf/cm28.5 psi
TORQUE SPECIFICATIONS
Part tightenedN mkgf cmft lbf
Engine drain plug X Cylinder block2930022
Water pump X Cylinder block2121015
Water pump X Water by±pass pipe2121015
Water by±pass outlet X Cylinder head 8.89078 in. lbf
Water inlet X Water pump 8.89078 in. lbf
Oil cooler X Radiator lower tank (A/T) 8.38574 in. lbf
Oil cooler X Pipe (A/T)1515011
Radiator fan shroud X Radiator 4.95043 in. lbf
Radiator X Body121209
±
COOLING SYSTEM Radiator, Service SpecificationsCO±21
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Page 1448 of 4087
39. INSTALL RADIATOR RESERVOIR TANK
(a) Install the reservoir tank to the reservoir tank bracket.
(b) Install the reservoir tank with the bracket and 3 bolts.
Torque: 4.9 NVm (50 kgf Vcm, 43 in. Vlbf)
(c) Connect the following hoses:
(1) Reservoir hose to water inlet housing
(2) Reservoir hose to radiator
(d) Connect the coolant level sensor connector.
40. INSTALL DRIVE BELT Install the drive belt by turning the drive belt tensioner coun-
terclockwise.
HINT: The pulley bolt for the dive belt tensioner has a left
hand thread.
41. INSTALL BATTERY
42. FILL WITH ENGINE COOLANT
43. START ENGINE AND CHECK FOR LEAKS
44. CHECK TRANSMISSION FLUID LEVEL
45. INSTALL ENGINE UNDER COVER
EG±72
±
1UZ±FE ENGINE ENGINE MECHANICAL
WhereEverybodyKnowsYourName
Page 1512 of 4087
45. INSTALL LH CAMSHAFT TIMING PULLEY
(a) Align the camshaft knock pin with the knock pin groove of the
timing pulley, and slide on the timing pulley.
(b) Slide the timing pulley on the camshaft, facing the ªLº mark forward.
(c) Using SST, install the pulley bolt. SST 09278±54012
Torque: 108 N Vm (1,100 kgf Vcm, 80 ft Vlbf)
46. C O N N E C T T I M I N G B E LT TO C A M S H A F T T I M I N G
PULLEYS
(See steps 10 to 40 on pages EG±61 to 72)
47. CONNECT NEGATIVE TERMINAL CABLE TO BATTERY
48. FILL WITH ENGINE COOLANT
49. START ENGINE AND CHECK FOR LEAKS
50. CHECK TRANSMISSION FLUID LEVEL
51. PERFORM ENGINE ADJUSTMENT (See Tune±Up on pages EG±9 to 34)
52. PERFORM ROAD TEST Check for abnormal noise, shock, slipage, correct shift points
and smooth operation.
53. INSTALL ENGINE UNDER COVER
EG±136
±
1UZ±FE ENGINE ENGINE MECHANICAL
WhereEverybodyKnowsYourName
Page 1579 of 4087
34. FILL WITH ENGINE COOLANT
35. FILL WITH ENGINE OIL
36. START ENGINE AND CHECK FOR LEAKS
37. CHECK TRANSMISSION FLUID LEVEL
38. PERFORM ENGINE ADJUSTMENT(See Tune±Up on pages EG±9 to 34)
39. INSTALL ENGINE UNDER COVER
40. INSTALL HOOD
41. PERFORM ROAD TEST Check for abnormal noise, shock slippage, correct shift
points and smooth operation.
42. RECHECK ENGINE COOLANT AND OIL LEVELS
±
1UZ±FE ENGINE ENGINE MECHANICALEG±203
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Page 1642 of 4087

31. INSTALL THROTTLE BODY COVERInstall the throttle body cover and hose clamp with the two
bolts and cap nut.
32. INSTALL DRIVE BELT Install the drive belt by turning the drive belt tensioner coun-
terclockwise.
HINT: The pulley bolt for the belt tensioner has a left±hand
thread.
33. INSTALL BATTERY
34. FILL WITH ENGINE COOLANT (See page CO±7)
35. FILL COOLING FAN RESERVOIR TANK WITH FLUID (See page CO±23)
36. FILL WITH ENGINE OIL (See page LU±7)
Capacity:
Drain and refill
w/Oil filter change4.8 liters (5.1 US qts, 4.2 lmp. qts)
w/o Oil filter change 4.5 liters (4.8 US qts, 4.0 lmp. qts)
Dry fill 6.0 liters (6.3 US qts, 5.3 lmp. qts)
37. START ENGINE AND CHECK FOR LEAKS
38. CHECK AUTOMATIC TRANSMISSION FLUID LEVEL
39. CHECK IGNITION TIMING (See page IG±28)
Ignition timing:
8±125 BTDC @ idle
(w/ Terminals TE1 and E1 connected)
40. INSTALL ENGINE UNDER COVER
41. INSTALL HOOD
42. PERFORM ROAD TEST Check for abnormal noise, shock, slippage, correct shift
points and smooth operation.
32. RECHECK ENGINE COOLANT AND ENGINE OIL LEVELS
±
ENGINE MECHANICAL Cylinder BlockEM±177
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Page 1700 of 4087
14. INSTALL NO. 2 AND NO. 3 TIMING BELT COVERS(a) Install the gasket on the timing belt cover.
(b) Using a 5 mm hexagon wrench, install the belt coverswith the nine bolts.
(c) Install the oil filler cap.
15. INSTALL RADIATOR AND WATER PUMP PULLEY (See steps 15, 16, 19 and 24 on pages EM±110 to 112)
16. FILL ENGINE WITH COOLANT (See page CO±5)
Capacity (w/ Heater):
M/T 8.5 liters (9.0 US qts, 7.5 Imp. qts)
A/T 8.4 liters (8.9 US qts, 7.4 Imp. qts)
17. (A/T)CHECK AUTOMATIC TRANSMISSION FLUID LEVEL
(See page MA±11)
NOTICE: Do not overfill.
18. START ENGINE AND CHECK FOR LEAKS
19. CHECK IGNITION TIMING (See page IG±14)
Ignition timing:
105 BTDC @ idle
(w/ Terminals TE1 and E1 connected)
20. PERFORM ROAD TEST Check for abnormal noise, shock, slippage, correct shift
points and smooth operation.
21. RECHECK ENGINE COOLANT LEVEL
±
ENGINE MECHANICAL Timing BeltEM±33
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Page 1758 of 4087

16. INSTALL EXHAUST MANIFOLD(a) Install a new gasket and the exhaust manifold with thefour nuts. Install the No. 1 and No. 2 exhaust manifolds.
Torque: 39 N Vm (400 kgf Vcm, 29 ft Vlbf)
(b) Install the manifold heat insulator with the four nuts.
Torque: 18 N Vm (185 kgf Vcm, 13 ft Vlbf)
(c) Connect the two oxygen sensor connectors.
17. INSTALL NO. 2 FRONT EXHAUST PIPE (See step 5 on page EM±105)
18. INSTALL TIMING BELT (See steps 8 to 14 on pages EM±30 to 33)
19. INSTALL RADIATOR AND WATER PUMP PULLEY (See steps 15, 16, 19 and 24 on pages EM±110 to 112)
20. INSTALL SPARK PLUGS (See step 6 on page IG±9)
Torque: 18 N Vm (180 kgf Vcm, 13 ft Vlbf)
21. CONNECT HIGH±TENSION CORDS TO SPARK PLUGS
(See steps 14 to 21 on pages EM±17 to 21)
22. FILL ENGINE WITH COOLANT (See page CO±5)
Capacity (w/ Heater): M/T 8.5 liters (9.0 US qts, 7.5 lmp. qts)
A/T 8.4 liters (8.9 US pts, 7.4 lmp. qts)
23. START ENGINE AND CHECK FOR LEAKS
24. (A/T)CHECK AUTOMATIC TRANSMISSION FLUID LEVEL
(See page MA±11)
NOTICE: Do not overfill.
25. CHECK IGNITION TIMING (See page IG±14)
Ignition timing: 105 BTDC @ idle
(w/ Terminals TE1 and E1 connected)
26. PERFORM ROAD TEST Check for abnormal noise, shock, slippage, correct shift
points and smooth operation.
27. RECHECK ENGINE COOLANT LEVEL
±
ENGINE MECHANICAL Cylinder HeadEM±61
WhereEverybodyKnowsYourName
Page 1867 of 4087

(c) Install the hose clamp.
(d) Connect the following hoses:(1) PS air hose to No. 4 timing belt cover
(2) PCV hose to No. 2 cylinder head cover
(e) Connect the volume air flow meter connector.
(f) Connect the high±tension cord to the ignition coil.
18. CONNECT CONTROL CABLES TO THROTTLE BODY Connect the following cables:(1) Accelerator cables
(2) (A/T)
Throttle control cable
(3) Cruise control actuator cable
19. INSTALL BATTERY
20. FILL ENGINE WITH COOLANT (See page CO±5)
Capacity (w/Heater): M/T 8.5 liters (9.0 US qts, 7.5 lmp. qts)
A/T 8.4 liters (8.9 US qts, 7.4 lmp. qts)
21. START ENGINE AND CHECK FOR LEAKS
22. (A/T)CHECK AUTOMATIC TRANSMISSION FLUID LEVEL
(See page MA±11)
NOTICE: Do not overfill.
23. CHECK IGNITION TIMING (See page IG±14)
Ignition timing:
105 BTDC @ idle
(w/ Terminals TE1 and E1 connected)
24. INSTALL ENGINE UNDER COVER
25. INSTALL HOOD
26. PERFORM ROAD TEST Check for abnormal noise, shock, slippage, correct shift
points and smooth operation.
27. RECHECK ENGINE COOLANT AND ENGINE OIL LEVELS
EM±112
±
ENGINE MECHANICAL Cylinder Block
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