FUEL SYSTEM -Fuel Supply and Fuel Pressure Control14-9
03Poo4:Diaphragm
from intake
4Fuel from delivery pipe
4m
B(42.7)QQ
2
sl -196 2
(26.4) g
t
$!a d
9
0)Positive5 z‘. pressure
(E.2)
w
FUEL FILTERA high-pressure type filter is installed at the delivery end of the
fuel pump.
FUEL PRESSURE REGULATORThe fuel pressure regulator maintains the pressure of fuel
delivered to the injectors at a constant level of 335
kPa (47.6
psi) (Non-Turbo models) or 255
kPa (36.3 psi) (Turbo models)
higher than the manifold internal pressure, thus keeping the
volume of fuel injected constant regardless of changes in the
manifold pressure.
The spring chamber is connected by a vacuum hose with the
intake air plenum thus its interior pressure is always controlled
by the manifold vacuum.
The manifold vacuum created in the chamber functions to
decrease the spring pressure which forces down the valve
actuated by a diaphragm.
If this pressure forcing down the valve becomes less than the
fuel pressure, the diaphragm is forced up, allowing excess fuel
to flow back through the return pipe to the fuel tank.
Level “A” in the diagram to the left denotes the pressure
gauge reading when the vacuum hose is disconnected, in other
words, when the manifold vacuum is not applied to the spring
chamber.Level “B” denotes the pressure gauge reading when the
vacuum hose is connected:
FUEL SYSTEM -Fuel Supply and Fuel Pressure Control
FUEL-PRESSURE CONTROL VALVE
14-11To fuel
-
Fuel-pressureregulatorFuel-pressurecontrol valve
Intake-airEnginecontrol
unit
Usually, the negative pressure (vacuum) of the
intake manifold is applied to the fuel-pressure
regulator, and, because the fuel pressure is thus
held at a fixed constant level relative to the pressure
within the intake manifold, the amount to fuel
injected is regulated so as to be proportional to the
injectors’ actuation time. If, however, the engine
coolant-temperature and the intake air temperature
are high when then engine is started, the engine
control unit sends a flow of current to the fuel-
pressure control valve, with the result that outside
air (atmospheric) pressure acts upon the fuel-
pressure regulator.
0Fuel ump
1chec terminal 1!Fuel pumpAs a result. the
fuel pressure is increased and the
generation of fuel vapors caused by high tem-
perature is suppressed, thereby maintaining idling
stability immediately after restarting under
high-temperature conditions.
Note that there is a return to the usual fuel pressure
level after two minutes or more have passed after
starting is completed.
In addition, the circuitry of the fuel-pressure control
valve. is interrupted, thus controlling so that the fuel
pressure corresponds to supercharging pressure,
under high-load driving conditions (during super-
charged driving by the turbocharger).
FU,EL PUMP CHECK TERMINAL
This terminal is for directly driving the fuel pump.
By applying the battery voltage directly to this terminal, you can
check fuel pump operation or check fuel leaks from the
fuel
line.
__. - ---
14-14
.._~- ---.FUEL SYSTEM
- Sensors
SENSORSRlUGENERAL DESCRIPTION
The types and functions of the sensors are as listedsend corresponding signals to the engine control
below. These sensors detect engine conditions and
unit.
SENSORSFUNCTION
AIR FLOW SENSOR
fSenses the intake arr volume with a Karman vortex flow meter.
INTAKE AIR TEMPERATURE
SENSORSenses the Intake air temperature (temperature of air at
the point of entry into the air cleaner).I
BAROMETRIC PRESSURE
SENSORISenses the barometric pressure faltrtude) wrth a
semiconductor diffusion type pressure sensor.
$;;OOf;T TEMPERATURESenses the engine coolant tern
THROTTLE
POSITISenses the throttle
tI
IDLE POSITION SWITCHSenses whether or not the accelerator pedal is being
operated with a contact switch.
Senses the top dead center on compression stroke of
NO. 1 and No. 4 cylinders with an LED and photo diode pair.
CRANK ANGLE SENSORSenses the crank angle of each cylinder with an LED
and photo diodepair.
T
OXYGEN SENSORSenses
actrvation of the air con
POWER STEERING OIL
PRESSURE SWITCHc-lSenses the power steering ‘load with a contact switch.
IGNITION SWITCHSenses ON/OFF
posrtion of the ignition switch.I
Senses engine cranking.
,
IGNITION TIMING
ADJUSTMENT TERMINALWhen this terminal is shorted, the ignition timing and idle
speed control servo is set in the adjustrng mode by the enginecontrol unit.
INHIBITOR SWITCHSenses the *P” and “N” positthe automatic transaxle.Senses.
by pieto-electric element,. cylinder block
vibrations that occur when there ISengineknocking.
CONTROL RELAY
(Fuel pump drive signal)
lFnorne ianitron sianal!Senses ignrtton coil prIman/ voltage.
--
,
14-24FUEL SYSTEM - Sensors
POWER STEERING OIL PRESSURE SWITCHEngine control unit
Power steering oil
pressure switchBattery
voltage
6FUO5OtIWhen the steering wheel is turned and the oil
pressure of the power steering oil pump increases,
the power steering oifpressure switch sends an ON
signal to the engine control unit. The engine control
unit detects the oil pump load with this signal andactivates the idle speed control servo to control
theidle speed. Specifically, it prevents the idle
speecfrom dropping due to oil pump load, thus
ensuringstable engine idling.IGNITION
SWITCH
1IBattery
Ignition
switch
Starter motor
aS terminalcontrol unit
6FUO762The signal indicating that the ignition switch is ON,
OFF or cranking (ST) is input to the engine control
unit.
When the ignition switch ON signal is input to the
engine control unit, the unit energizes the control
relay coil to supply power to the sensors and
actuators.When the ignition switch ST signal is input to the
engine control unit, it determines that the engine
iscranking and controls the fuel injection rate,
despeed control servo, ignition timing, etc. for
-mum cranking conditions.
FUEL SYSTEM- Engine Control Unit14-29
SFUllSOTerminal
ConnectionTerminalConnectionNo.
No.
1Self-diagnosis output53EGR control solenoid valve (California only)
2Diagnosis/data transfer select terminal54Power transrstor for No. 1 and No. 4 cylinder
‘3Turbo meter
55Power transistor for No. 2 and No. 3 cylinder
4Oxygen sensor56Control relay (Fuel pump control)
5Power steering oil pressure switchl 57Fuel-pressure control valve
6Idle position switch58Coil “Al ” for idle speed control servo
7Air conditioner switch59Coil “A2” for idle speed control servo
8Intake air temperature sensor60No. 3 injector
l 9Detonation sensor61No. 4 injector
10Air flow sensor62Purge control solenoid valve11
-63Control relay
12Ignition timing adjustment connector64Engine warning irght (Malfunction indicator light)
13Control relay (Fuel pump drive signal)65Air conditioner relay
l 14Air flow sensor active filter reset66Control relay
15EGR temperature sensor (California only)67Coil “Bl ” for idle speed control servo
16Barometric pressure sensor68Coil “B2” for idle speed control servo
17Sensors ground101Ground
18Vehicle speed sensor102Power supply
19Throttle position sensor103Power supply for backup
20Coolant temperature sensor
104Inhibitor switch
21Crank angle sensor‘105
Waste gate solenoid valve
22Top dead center sensor106Ground
23Power supply for sensors (5 volts)107Power supply
24Sensors ground108“ST” terminal for ignition switch
51No. 1 injector109Ignition pulse detect
52No. 2 injector170“IG ” terminal for ignition switch
NOTETerminals indicated by the l symbol are applicable only to turbo models.
14-30SELF-DIAGNOSISFUEL SYSTEM- Engine Control Unit
There are 16 diagnosis items, as listed below; the
diagnosis results are stored in computer memory.The diagnosis memory is maintained by backup
The stored results can be ready by connecting apower from the battery (not by way of the ignition
circuit tester or voltmeter to the diagnosis
connec-switch) so that it will not be lost even if the ignition
switch is turned OFF.
tor.
DiagnosisOutput pattern
codeEl
None
lP
@ 11l-l
@ 12n@ 13
@ 14
@ 21Ul n
Diagnosis items
Faulty computer in the engine control unitMalfunction of the air/fuel ratio control system
Open or short circuit in the oxygen sensor circuit
Open or short circuit in the air flow sensor circuit
Open or short circuit in the intake air temperature sensor
circuit
Open or short circuit in the throttle position sensor circuit
Open or short circuit in the engine coolant temperature sensor
circuit
022u1 nn
No voltage change of the crank angle sensor signal
,
@
23
u u-inn
No voltage change of the TDC sensor signal
24uu-uvinnnnNo voltage change of the vehicle speed sensor signal
Q25uuuuuunnnnnOpen or short circuit in the barometric pressure sensor
2 31I-~-~---~ nOpen circuit in the detonation sensor circuit
@ 41uuul nOpen circuit in the injection circuit
042UUuLJul
Malfunction of the control relayOpen or short circuit in the fuel pump drive circuit
z 43UUULnlulMalfunction of the
EGR system
Open or short circuit in the EGR temperature sensor circuit
%4u u u uvinnOpen circuit in either of ignition coil circuit
0nNormal (with none of above faults)
. IA-r-NUltl 1:
FUEL SYSTEM -Idle Speed Control14-51
_ 0 (32)80 (175)Coolant temperature “C (“F)6FUO2653
ATarget position during operation
of the power steering systemIDLE CONTROL SERVO POSITION CONTROL WHEN THE
ENGINE IS IDLING
(1) Basic position
The basic position is preset as a map value Optimized
according to the engine coolant temperature. The idle
speed control servo is activated to conform to this position,
thereby maintaining the optimum idle speed.
This basic position of the idle control servo
diiectlycorresponds to the basic idle speed described earlier.
1II
0(32)
80(176)Coolant temperature
“C VW6FUO291Servo position
during operation of
the air conditioner
0(32)
80(176)Coolant temperature “C (“F)6FUO757
1L)760 (30)Barometric pressure mmHg
(in.Hg)BFUlOlC(2) Servo position during shift to “D” range
For models equipped with the automatic
transaxle.when
the position of the shift lever is anywhere other than the
“P” or “N” range, the servo position is increased in
proportion to the load of the torque-converter.
(3) Idle control servo position during operation of the power
steering system
When the power steering oil pressure switch is turned on
because the steering wheel is being turned while
thevehicle is stationary, the servo position is changed to
correspond to the increased power steering pump load.
(4) Servo position while the air conditioner is being operated
When the air conditioner switch is turned on, the servo
position is changed to correspond to the increased air
conditioner load.
(5) High altitude compensation
A correction is performed by increasing the opening of the
idle speed control servo to allow increasing bypass air flow
in order to compensate for the loss of intake air volume
(asmeasured by weight) caused by a reduction in intake air
density due to a drop in barometric pressure at increased
altitude.
(6) “Training” function
A “training” function that enters a value based upon the
engine rpm and the target rpm into the memon/,
andcorrects the servo position according to this value, is
provided in order to obtain an even higher degree of
precision of position control.