1989 MAZDA 323 warning

TROUBLESHOOTING GUIDE U
Case 2: Excessive refrigerant or insufficient condenser cooling
Measured pressure
Low-pressure side: Above 245 kPa (2.5 kg/cm2, 35.6 psi)
High-pressure side: Above 1,962 kPa (20 kg/cm2, 284 psi)
Condition
Insufficient cooling
Note
l If the condenser fan does not operate when the air conditioner is operating, see “Condenser
fan does not operate”; page U-8, before proceeding.
TO LOW
GAUGE
H-PRESSURE
GAUGE FITTING
13uoux-00 5 03uoux-031
Step 1
1. Check the condenser for bent fins or damage.
Repair or replace as necessary.
2. If the condenser is OK, go to Step 2.
Step 2
1. Discharge the excess refrigerant. (Refer to page U-32.)
Warning
l Always wear gloves and eye protection when dis-
charging the refrigerant.
2. Verify that the refrigerant pressure is normal.
Case 3: Air in system
Measured pressure
Low-pressure: Above 245 kPa (2.5 kg/cm2, 35.6 psi)
High-pressure: Above 2,256 kPa (23 kg/cm2, 327 psi)
Condition
Insufficient cooling
. . CAUSE ACTION
AIR IN SYSTEM EVACUATE
SYSTEM
9MUOUX-086
Step 1
Discharge the refrigeration system. (Refer to page U-32.)
Step 2
Evacuate the system to remove all air from it.
gFI;;r; page U-33.)
Charge the system with refrigerant. (Refer to page U-33.)
Step 4
After charging, measure the refrigerant pressure.
(Refer to page U-37.)
Step 5
If the low- and high-pressure sides are still too high, replace
I
23UOUX-057 the receiver/drier.

TD TECHNICAL DATA
Coil Spring Specifications (See page R-5 for coil spring applications)
*’ Main identification mark color: Indicated on second coil from bottom. l * Auxiliary identification mark color: Indicated on third coil from bottom.
T. BODY ELECTRICAL SYSTEM
Item
Headlight
Frnnt tl wn sinnnl/Pnrkinn linht
Specification (W) (Bulb Trade number)
65145 (9004)
2718 II I 571
I
“‘VW, I u”“y’ 1. I” \’ ‘V’,
uinh mount stoplight 18.4 (1141)
turn single light 27 (1156)
Y-,-~p light 27 (1156)
Rear side marker light (Sedan) 3.8 (194)
License plate light 7.5 (89) [PROTEGE], 5 (168) [3HBl
Interior 10
Interior and spot lamp
spot 6
Interior lamp 10
‘i--” Spot lamp (in overhead console)
8 (67)
Cargo room lamp 5 (168)
Trunk room lamp 5 (168)
I I
ntminr Iamnc
I
Curtesy lamp
High beam
Turn light
Brake
Hold
) Charge 5 (168)
3.4
3.4
3
3 (158)
i
Oil pressure
Washer
Seat belt
Malfunction
Fuel
illumination 3 (158)
3 (158)
3 (158)
3 (158)
3 (158)
3 (158)
3.4 Indicator and
warning lamps
Check 3 (158)
Dif. lock
I 3 (158) .-
,
-.-’
I
I
TD-20

PARTS
DIFFERENTIAL ..................................... Jl-52
SHIFT MECHANISM ............................. Jl-56
TRANSAXLE ............................................ Jl-8
TRANSAXLE OIL .................................... Jl-7
MANUAL TRANSAXLE (G5M-R) .................. J2-2
DIFFERENTIAL ..................................... J2-43
SHIFT MECHANISM ............................. J2-46
TRANSAXLE.. .......................................... J2-8
TRANSAXLE OIL .................................... J2-7
MOLDING, PROTECTOR, GARNISH ...........
S-42
BELTLINE MOLDING ............................. S-48
REAR WINDOW MOLDING.. ............. S-43,44
ROOF MOLDING.. .................................. S-46
SIDE PROTECTOR ................................. S-49
UPPER WINDSHIELD MOLDING,
A-PILLAR GARNISH ............................ S-42
NEUTRAL SWITCH (MTX) . . . . . . . . . . . . . . . . . . . . . . . . . . F-l 73
0
1
\_ OIL COOLER (ENGINE). ................................ D-8
OIL PAN (ENGINE) ........................................ D-9
OIL PUMP (ENGINE) ................................... D-l 3
..................................... F-l 71
OXYGEN SENSOR
P
PARKING BRAKE ......................................... P-31
PARKING BRAKE CABLE ............................ P-32
PARKING BRAKE LEVER ............................ P-33
PARKING BRAKE SHOE ............................. P-31
PASSIVE SHOULDER BELT SYSTEM.. ..... S-103
DOOR CATCH SWITCH ....................... S-l 07
LIMIT SWITCH ...................................... S-l 07
PASSIVE SHOULDER BELT MOTOR.. S-106
SPEED SENSOR ................................... S-l 07
WARNING SWITCH .............................. S-l 07
PCV VALVE ................................................
POWER BRAKE UNIT ‘;--=I;;
..................................
POWER DOOR LOCK SYSTEM ................... S-23
DOOR LOCK CONTROL.. ...................... S-26
DOOR LOCK SWITCH.. .......................... S-26
DOOR LOCK TIMER AND RELAY.. ....... S-26
POWER STEERING.. .................................... N-23
POWER STEERING FLUID .......................... N-27
POWER STEERING OIL PUMP.. ................. N-37
POWER STEERING PRESSURE SWITCH . . F-l 73
POWER WINDOW SYSTEM.. .......................
S-27
MAIN POWER WINDOW SWITCH.. .......
S-31
POWER WINDOW MOTOR.. ..................
S-32
POWER WINDOW SUB-SWITCH ........... S-32
PRESSURE REGULATOR (FUEL). ............. F-l 29 . . . . . . . . , . . . . . , . RADIATOR CAP .............................................
E-7
RADIATOR GRILLE,
I
LOWER GRILLE MOLDING ....................... S-51 fl
RADIATOR THERMOSWITCH ...................... E-17 t
REAR AXLE ................................................. M-10
REAR BRAKE (DISC) ................................... P-23
REAR BRAKE (DRUM) ................................. P-28
REAR BUMPER ............................................ s-40
REAR COMBINATION LIGHT.. ....
REAR CROSSMEMBER ............................... R-29
REAR DOOR ................................................ S-l 5
REAR DOOR LOCK AND OPENER.. .
REAR FINISHER ........................................... s-52
REAR HATCH ............................................... s-20
REAR HATCH LOCK AND OPENER.. ......... S-22
REAR SHOCK ABSORBER AND SPRING.. R-21
REAR SIDE MARKER LIGHT ....................... T-48
REAR SIDE WINDOW REGULATOR AND . . . . . . . . .
AI .,.n
INDEX
Q
QUARTER WINDOW GLASS . . . . . . . . . . . . ..a........ S-62
R
RADIATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
kiLA33 ........................................................ a-- I I
REAR SPEAKER ........................................... T-99
REAR SPOILER ............................................ s-41
REAR STABILIZER.. ..................................... R-27
REAR SUSPENSION .................................... R-20
REAR WINDOW GLASS ............................... S-63
REAR WINDOW DEFROSTER.. .................... T-74
REAR WINDOW DEFROSTER SWITCH ....... T-77
REAR WIPER AND WASHER ...................... S-74
REAR WASHER MOTOF
REAR WIPER AND WASHER SWITCH . . S-77
REAR WIPER MOTOR ............................ s-77
RELEASE BEARING (CLUTCH). . . . . . . . . . ..s..... H-17 I . . . . . . . . ...*. .*......*..
SEAT BELT.. ........................................ S-100,102
BUCKLE SWITCH.. ............................... S-l 02
SEAT ........................................................... s-110
SEPARATOR (FUEL) .................................. F-l 40
SHUTTER VALVE ACTUATOR (VICS) ........ F-l 18
SLIDING SUNROOF ..................................... S-80
MOTOR ASSEMBLY ............................... S-81
SUNROOF RELAY.. ................................ S-82
SUNROOF SWITCH.. .............................. S-82
SOLENOID VALVE
(PRESSURE REGULATOR CONTROL) .... F-135
SOLENOID VALVE (PURGE CONTROL). .. F-140
SOLENOID VALVE (VICS) .......................... F-l 18
SPARK PLUGS ............................................ G-18
-II__

Z
SYSTEM INDEX
System Section System Section
AUDIO SYSTEM ......................................................... J
BACK-UP LIGHTS ...................................................
F-3
CHARGING SYSTEM ............................................... A-2
CIGARETTE LIGHTER ............................................... I-1
COMMON CONNECTOR LIST ..................................... X
COOLING FAN SYSTEM ....................................... B-3.4
COURTESY LAMPS .................................................. l-3
CRUISE CONTROL SYSTEM ...................................... Q
DAYTIME RUNNING UGHTS .................................... E-3
DIAGNOSIS CONNECTOR .......................................... U
DIGITAL CLOCK ....................................................... l-l
ELECTRICAL WIRING SCHEMATIC ............................. W
ENGINE CONTROL SYSTEM (MT) ................. B-l a, 1 b, 1 c
ENGINE 8 EC-AT CONTROL
SYSTEM (EC-AT) ...................................... B-2a,2b,2c
GENERAL INFORMATION .......................................... GI
GROUND POINT ........................................................ Y
HEADLIGHTS ....................................................... E-l ,2
HEATER 8 AIR CONDITIONER .................................... G
HORN .................................................................... F-3
IGNITION KEY CYLINDER LAMP ............................... l-2
ILLUMINATION LAMPS .............................................
l-4
INSTRUMENT CLUSTER . WARNING LAMPS .............. C INTER CONNECTING OF JOINT BOX ......................... JB
INTERIOR LAMP ...................................................... l-2
JOINT BOX .............................................................. JB
LICENSE PLATE UGHTS ......................................... E-4
PARTS INDEX ........................................................... PI
PARTS LOCATION ................................................... PL
PASSIVE SHOULDER BELT CONTROL SYSTEM .......... S
POSITION LIGHTS ................................................... E-4
POWER DOOR LOCK ............................................. K-2
POWER OUTSIDE MIRROR ......................................... L
POWER WINDOW ................................................... K-l
REAR SIDE MARKER LIGHTS.. ................................. E-4
REAR WINDOW DEFROSTER .................................... I-1
REAR WIPER 8 WASHER ........................................ D-3
SHIFT-LOCK SYSTEM ................................................ H
SLIDING SUNROOF ................................................... M
SOUND WARNING SYSTEM ...................................... l-2
STARTING SYSTEM ................................................ A-l
STOPLIGHTS .......................................................... F-2
TAILLIGHTS ............................................................ E-4
TRUNK COMPARTMENT LAMP ................................. l-3
TURN 8 HAZARD FLASHER UGHTS ......................... F-l
WINDSHIELD WIPER 8 WASHER .......................... D-l ,2

WIRINQ DIAQRAM 2
-CURRENT FROM BATTERY
W II f”‘l FCTRICAL WIRING SCHEMATIC _1_=;!:: %% :% I’*
BATTERY
P-
f
30A HEAD SYSTEM NAME
-a
c------
15A TAIL I
t-
BOA
MAIN
7 ST /;
(i
IG
:
:
1
:
I
20A ?--
AD FAN
_-. --
VW/B : I
I
I
I TRUNK COMPARTMENT
l LAMP I-3
:
I ( - n COURTESY LAMPS I-3
I
1OA
3EAR WIPER I
-- ---- L,G--/-~~-.=/zzI~~~
l REAR WIPER 6 WASHER D-3
20A WIPER
30A HEATER
,-w ---- L,w-l;c::::
I
INSTRUMENT CLUSTER
l & WARNING LAMPS C
15A METER
-----+yy _---
IOA ROOM
-1
t
----------.mBUCK-UP LIGHTS F-3
20A STOP
-G/W i - m HORN F-3
1
I
F-2
/--------%CRUISE CONTROL SYSTEM 0
. l SHIFT-LOCK SYSTEM
15A
HAZARD
I-- ------. H
--- _------
TURN 6 HAZARD
--o----B/R ; n FLASHER LIGHTS F-l
I
IPOWER DOOR LOCK K-;
’ PASSIVE SHOULDER BELT s
-mCONTROL SYSTEM
+-B/R--+-/ “Yr. I YV.LI, T.AI1a.A
---------B/W----~-i-t------. n P,-&,ER WINDOW
K-l
I
1
I I 15A ENGINE
- - I
:-,-..-L ----.- T -------- B,wl--‘-
; 30A FUEL INJ ’ a...
I- W/G ’ --------.=ENGINE CONTROL SYSTEM y-2
t ----------e--e-_ I--- ---_ .w-.w-.m-.
I
I t
: I 0
WDIGITAL CLOCK I-l
,
I 20A DEFOG I r-- WINDOW DEFROSTER 1-1
B/L I -- mCIGARETTE LIGHTER I-l
:
_ mAU’)IO SYSTEM
i----a,w-.--15A RAo1o -.-L,e-i~---i--mPOWER J
OUTSIDE MIRRIOR L
30A COOLING FAN L- ------------.
l COOLING FAN SYSTEM ;-4
B/R-p-
l STARTING SYSTEM A-l

j Z WlRiNQ MAQRAM A.. .EC-AT 0 .CANACA
/
l NSTRUMENT CLUSTER & WARNING LAMPS *...WITH PASSIVE SHOULDER BELT
c
BATTERY
0 01 MAIN
BOA
0 0, B (E)
0 (F)
.-I
FLASHER UNIT
SECTION F-l
(SECTION E-3) HEADLIGHTS
(SECTION E-2) INSTRUMENT CLUSTER
ILLUMINATION LAMP
;REFER TO SECTION I-4
k,
JR-06 @
METER
15A
STARTING SYSTEM
(SECTION n-i)
E J&O4 0
WY
Fl
I
INSTRUMENT CLUSTER
OOHC SEYSOR
&
:-04 PARKING BRAKE C-07 WATER THERMOSENSOR
SWITCH (I?) (EMI
(INJI
DOHC

h ntnwJu lJlAUc(Arn
. INTERIOR LAMP l SOUND WARNING SYSTEM
QGNITION KEY CYLINDER LAMP
BTN
COURTESY LAMP
(SECTION I-3)
EECTION I-41
-05 IGNITION KEY
IEMINOER SWITCH(F) :
I
M
z-74
I-06 BUCKLE SWITCH (R) I-07 INTERIOR 6 SPOT LAMPtIN)
I-08 DOOR SWITCH FL (R)
SHOULDER BELT
YfOULCER BELT S%XlLOER BELT
WITHOUT SUNROOF WITH SUNROOF SHOULDER BELT
-09 DOOR SWITCH FR (R) I-IO ODOR SWITCH RL(RI I-11 DOOR SWITCH RR(R) D-01 IGNITTON KEY CYLINDER LAMP(F)
M-01 SPOT LAMP {IN)
WITH CRUISE CONTROL
SHOULDER BELT
CRUISE CONTROL
-02 SLIDING SUNROOF M-03 SLIDING SUNROOF
SWITCH MOTOR -

PAWS INDEX
‘ARTS NAME SECTION
@ SHIFT-LOCK UNfT .................................................. H
SHORT CONNECTOR ........................................ B-3,4
SLIDING SUNROOF ................................................ M
SLIDING SUNROOf MOTOR .............................. l-2. M
SLlDlNG SUNROOF RELAY ..................................... M
SLIDING SUNROOF SWITCH ............................. l-2, M
SOLENOID VALVE
EC-AT ........................................................... 8-2~
PRESSURE REGULATOR CONTROL .............. B-l b,2b
PURGE CONTROL ...................................... B-l b.2b
VICS ........................................................ B-lb,Sb
SPEED SENSOR ..................................................... C
SPOT LAMP ......................................................... l-2
STARTER ........................................................... A-l
STARTER INTERLOCK SWITCH ............................ A-l
STOPLIGHT SWITCH ....................................... F-2, Q
STOPLIGHT ........................................................ F-2
@ TACHOMETER.. ...................................................... C
TAILLIGHT .......................................................... E-4
TAILLIGHT RELAY ............................................... E-2
TEMP METER ....................................................... c
THERMOSWITCH ................................................... G
THROTTLE SENSOR ...................................... B-lc.2~ 1 PARTS NAME SECTION
TRUNK COMPARTMENT LAMP
r ~~~~~~
.............................. l-3
TRUNK COMPARTMENT LAMP SWITCH ................. l-3
TURN SWITCH ....................................................
F-l
@WARNING LAMP
BEAM ................................................................ C
BELTS ...............................................................
C
BRAKE
............................................................... C
CHARGE ............................................................
C
CHECK .............................................................. C
FUEL ................................................................. C
HAZARD ............................................................
C
HOLD ................................................................ C
OIL ....................................................................
C
TURN ................................................................
C
WASHER
............................................................
C
WASHER LEVEL SENSOR
........................................ C
WATER THERMOSENSOR ........................... B-l b,2b,C
WATER THERMOSWITCH ................................. B-3.4
WINDSHIELD WASHER
MOTOR .........................
D-l .2
WINDSHIELD WIPER
MOTOR ............................. D-l,2
WINDSHIELD WIPER & WASHER SWITCH .......... D-1.2
WINDSHIELD WIPER RELAY ................................. D-2