CAN TAP INSTALLATION
FLAT TYPE SEAL CANS
On cam-lock or one-piece can taps, first turn the handle out
to the fully open position. Securely engage the locking lugs over the
flange of the can, and lock them in place by turning the cam lock or
locking nut. Screw the tap assembly into the adapter so the sealing
gasket is fully seated against the can top. Turn the tap inward to
pierce the can and close the tap. DO NOT open the tap until ready to
purge the service hose or dispense refrigerant into the system.
On 2-piece can taps, be certain the tap handle is turned
fully in, so it is closed. Check that the locking base is turned to
its outer limit. Securely engage the locking lugs over the can
flange. Turn the entire tap assembly (without disturbing the closed
setting) down into the locking base to pierce the can. Do not open
the tap until ready to dispense into system.
SCREW TYPE SEAL CANS
Ensure can tap is fully closed. Screw refrigerant can into
can tap fitting until tight. This will pierce the can. Connect tap to
center hose on manifold gauge set. DO NOT open tap until ready to
dispense R-12 into system.
WARNING: DO NOT open high side hand valve while air conditioning
system is in operation. This high pressure could rupture
can or possibly burst fitting at safety can valve,
resulting in damage and physical injury.
COMPRESSOR OIL CHECK
GENERAL PROCEDURES
Some models have compressor-mounted service valves that allow
oil checking by isolating the compressor. On all others, system must
be discharged, using approved refrigerant recovery/recycling
equipment, and compressor may need to be removed to check oil. After
oil level is checked and adjusted, A/C system must be evacuated and
recharged.
ISOLATING COMPRESSOR
1) Connect manifold gauge set to service valves on the
compressor. Close both gauge valves. Open both service valves to
themid-position.
2) Start engine and operate air conditioning. Turn suction
service valve slowly clockwise toward front-seated position. When
suction pressure is reduced to zero or less, stop engine and quickly
close suction service valve (front-seated).
3) Front-seat the discharge valve. Loosen oil check plug
slowly to release any internal pressure. Service valves can now be
removed from compressor and compressor removed from vehicle (if
necessary). Purge compressor after servicing.
PURGING COMPRESSOR
1) Remove gauge set and place caps on service valve ports.
Back-seat the suction service valve to allow refrigerant to enter
compressor.
Attaching hardware
missing ................ C .......... Require replacement of
hardware.
Attaching hardware not
functioning ............ A ... Require repair or replacement
of hardware.
Binding, affecting
performance ............ A .. Require repair or replacement.
Binding, not affecting
performance ............ 2 .. Suggest repair or replacement.
Broken .................. A .. Require repair or replacement.
Burned, affecting
performance ............ A ........... (1) Require repair or
replacement.
Burned, not affecting
performance ............ 2 ........... ( 1) Suggest repair or
replacement.
Cracked, affecting
performance ............ A .. Require repair or replacement.
Cracked, not affecting
performance ............ 1 .. Suggest repair or replacement.
Float saturated ......... A ............ Require replacement.
Leaking ................. A .. Require repair or replacement.
Malfunctioning .......... A ........... ( 2) Require repair or
replacement.
Melted, affecting
performance ............ A ........... ( 1) Require repair or
replacement.
Melted, not affecting
performance ............ 2 ........... ( 1) Suggest repair or
replacement.
Missing ................. C ............ Require replacement.
Out of adjustment ....... B .. Require repair or replacement.
Terminal broken ......... A .. Require repair or replacement.
Terminal burned, affecting
performance ............ A ........... ( 1) Require repair or
replacement.
Terminal burned, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal corroded,
affecting performance .. A .. Require repair or replacement.
Terminal corroded, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal loose, affecting
performance ............ B .. Require repair or replacement.
Terminal loose, not
affecting performance .. 1 .. Suggest repair or replacement.
Won't return ............ A .. Require repair or replacement.
Worn .................... 1 ............ Suggest replacement.
( 1) - Determine cause and correct prior to repair or
replacement of part.
( 2) - Includes inoperative, intermittent operation, or failure to
perform all functions.
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TIRES
Consult the vehicle owner's manual or vehicle placard for
correct size, speed ratings, and inflation pressure of the original
tires.
TIRE INSPECTION
Vibration can come from many sources. Before overhauling
driveline, check other sources of possible vibration as follows:
* Tires and wheels - Check tire inflation and wheel balance.
Check for foreign objects in tread, damaged tread, mismatched
tread patterns or incorrect tire size.
* Center Bearing - Tighten drive shaft center bearing
mounting bolts. If bearing insulator is deteriorated or
oil-soaked, replace it.
* Engine & Transmission Mountings - Tighten mounting bolts.
If mountings are deteriorated, replace them.
* Drive Shaft - Check drive shaft for damage or dents that
could affect balance. Check for undercoating adhering to
shafts. If present, clean shafts thoroughly.
* Universal Joints - Check for foreign material stuck in
joints. Check for loose bolts and worn bearings.
ADJUSTMENTS
DRIVE SHAFT PHASING
One-Piece Shafts
Check that flanges on either end of drive shaft are in same
plane. Often there are arrows on slip joint and drive shaft to aid in
alignment. See Fig. 2. If flanges are not in same plane, disassemble
universal joint and align.
Fig. 2: Slip Joint Alignment Arrows
Align arrows for proper shaft phasing.
2-Piece Shafts
1) All General Motors models with 32 splines use keys on
spline and slip joint, which can only mate in correct position. On
most models with 2-piece shafts, proper phasing is accomplished by
keys on spline and slip joint.
Command-Trac .............................. 2.2 Pts. (1.0L)
Drive Axles (3)
Front ....................................... 2.5 Pts. (1.2L)
Front (Disconnect Housing) ( 4) ............. 5.0 Ozs. (0.15L)
Rear ........................................ 2.5 Pts. (1.2L)
Rear (Trac-Lok) ( 5) ......................... 2.5 Pts. (1.2L)
( 1) - Capacities are recommended or calculated levels. Always use
dipstick (if available) to measure level.
( 2) - Includes 2.3 Qts. for coolant recovery bottle.
( 3) - Fill to bottom of filler plug hole.
( 4) - Add 5 Ozs. of gear lubricant through indicator switch hole.
( 5) - Add 2 Ozs. of Limited-Slip differential lubricant additive
first, then add new fluid.
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WHEEL & TIRE SPECIFICATIONS
WHEEL & TIRE SPECIFICATIONS TABLE\
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Wheel Size Tire Size
Cherokee
15x6 & 15x7 (Aluminum Or Steel) ............. P195/75R15
15x6 & 15x7 (Aluminum Or Steel) ............. P205/75R15
15x6 & 15x7 (Aluminum Or Steel) ............. P215/75R15
15x6 & 15x7 (Aluminum Or Steel) ............. P225/75R15
Wagoneer
15x6 (Aluminum/Steel) ....................... P205/75R15
All Models
16-Inch Wheels ...................... Compact Spare Tire
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TIRE REPLACEMENT
CAUTION: Always ensure all 4 tires on the vehicle are the same size,
except when using the temporary spare. The use of
mismatched tires may cause unpredictable handling.
Replacing original tires with tires of a different size may
result in false speedometer and odometer indications.
TIRE INFLATION
The tire specification decal is located in the glove box.
WHEEL TIGHTENING
Tighten the lug nuts firmly in a crisscross pattern as shown
in Fig. 11 . Tighten to 95 ft. lbs (129 N.m). Always position wheel
locking nut opposite valve stem in position indicated. See Fig. 11.
Fig. 11: Wheel Locking Nut Location
Courtesy of American Motors Corp.
\003
PR E-A LIG NM EN T C HEC KS
1988 J e ep C hero ke e
Wheel Alignment
PRE-ALIGNMENT INSPECTION PROCEDURES
PRE-ALIGNMENT CHECKS
Before making wheel alignment adjustment, perform the
following checks:
1) Tires should be equal in size and runout must not be
excessive. Tires and wheels should be in balance, and inflated to
manufacturer's specifications.
2) Wheel bearings must be properly adjusted. Steering linkage
and suspension must not have excessive looseness. Check for wear in
tie rod ends and ball joints.
3) Steering gear box must not have excessive play. Check and
adjust to manufacturer's specifications.
4) Vehicle must be at curb height with full fuel load and
spare tire in vehicle. No extra load should be on vehicle.
5) Vehicle must be level with floor and with suspension
settled. Jounce front and rear of vehicle several times and allow it
to settle to normal curb height.
6) If steering wheel is not centered with front wheels in
straight-ahead position, correct by shortening one tie rod adjusting
sleeve and lengthening opposite sleeve equal amounts.
7) Ensure wheel lug nuts are tightened to torque
specifications.
(1) - Require replacement of units where dents restrict shock
or strut piston rod movement. If dents don't restrict
movement, no service is suggested or required. Especially
critical on mono-tube shocks.
( 2) - This condition can lead to damage of the piston rod,
which, in turn, causes premature piston rod seal wear.
( 3) - Only required if replacing cartridge.
( 4) - CAUTION: If the strut cartridge has been replaced previously,
the oil on the strut housing may be filler oil. The
technician must identify the source of the oil.
( 5) - If noise is isolated to shock or strut, suggest
replacement.
( 6) - Although shocks or struts may have contributed to tire
cupping, an inspection is needed of the entire suspension
system. If the shock or strut is found to be contributing
to the tire cupping, require replacement.
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SPINDLES
SPINDLE INSPECTION \
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Condition Code Procedure
Attaching hardware
broken ................. A ... Require replacement of broken
part.
Attaching hardware
loose .................. A ... Require repair or replacement
of loose part.
Attaching hardware
missing ................ C .. Require replacement of missing
part.
Attaching hardware
threads damaged ........ A ... Require repair or replacement
of part with damaged threads.
Attaching hardware
threads stripped
(threads missing) ...... A ..... Require replacement of part
with stripped threads.
Bent .................... B ............ Require replacement.
Broken .................. A ............ Require replacement.
Race seat area
undersized ............. B ............ Require replacement.
Scored .................. A .. Require repair or replacement.
Threads damaged ......... A .. Require repair or replacement.
Threads stripped (threads
missing) ............... A ............ Require replacement.
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SPRINGS - COIL, LEAF AND TORSION BAR
When springs are replaced, it is suggested, but not required,
that both springs on an axle be replaced to maintain equal height from
side to side and to provide a balanced ride and proper handling.
When variable rate springs are installed in place of
conventional coil springs, they must be installed in axle sets to
ensure proper handling, uniform ride, and proper chassis height.
Erroneous height measurements may result from: improper tire
inflation, non-standard tire or wheel size, and heavy load in vehicle
or trunk.
SPRING (COIL, LEAF AND TORSION BAR) INSPECTION
be caused by
faulty alignment ....... A ............. Require alignment.
Part has been changed,
affecting alignment .... A ....... Require alignment check.
Pull, shown to be caused
by faulty alignment .... A ............. Require alignment.
Steering wheel
off-center ............. 2 ............. Suggest alignment.
Tire wear, shown
to be caused by
faulty alignment ....... A ............. Require alignment.
Wander, shown
to be caused by
faulty alignment ....... A ............. Require alignment.
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WHEELS AND TIRES
TIRES
These guidelines do not apply to split rims. Some vehicle
manufacturers restrict replacement of tires to specific brands, types,
or sizes.
WARNING: High pressure temporary compact spare tires should not be
used with any other rims or wheels, nor should standard
tires, snow tires, wheel covers, or trim rings be used
with high pressure compact spare rims or wheels.
Attempting to mount a tire of one diameter on a wheel of
a different diameter or flange type may result in serious
injury or death.
WARNING: Only specially trained persons should dismount or mount
tires. Explosions of tire and wheel assembly can result
from improper mounting, possibly causing serious injury
or death.
WARNING: Consult the vehicle owner's manual or vehicle placard for
correct size, speed rating, designation, and cold
inflation pressure of the original tires. DO NOT exceed
the maximum load or inflation capacity of the tire
specified by the Tire and Rim Association
WARNING: When replacing tires, it is suggested that the
replacement tires match or exceed the OEM speed rating
designation. If tires of different speed rating
designations are mixed on the same vehicle, the tires may
vary in handling characteristics. DO NOT mix different
speed rating designations on the same axle.
WARNING: DO NOT mix radials with non-radial tires on the same
axle, as this may affect vehicle handling and stability.
If radial tires and bias or bias-belted ply tires are
mixed on the same vehicle, the radials must be on the
rear. High-pressure temporary compact spare tires are
exempt from this rule.
WARNING: DO NOT mix size or type (all season, performance, mud and
snow) of tires on the same axle.
TIRE INSPECTION
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Condition Code Procedure
Air pressure incorrect .. B .................. Require repair
Bead broken ............. A ............ Require replacement.
Bead leaking, caused
by tire ................ A .. Require repair or replacement.
Bead wire/cord exposed .. A ............ Require replacement.
Cord or belt material
exposed ................ A ............ Require replacement.
Cord ply separations .... A ............ Require replacement.
Directional/asymmetrical
tires mounted
incorrectly ............ B ....... Require remounting and/or
repositioning.
Irregular tread wear,
affecting performance .. 2 ........ (1) Suggest replacement.
Load ratings less
than OEM
specifications ......... B ............ Require replacement.
Mixed tread types (all
season, performance, mud
and snow) on same axle . A ............ Require replacement.
Number of punctures
exceeds manufacturer's
limit .................. B ............ Require replacement.
Out of balance .......... B . Require rebalance of tire/wheel
assembly.
Ply separation .......... A ............ Require replacement.
Pull or lead, caused
by tire ................ A .. Require repair or replacement.
Radial and bias or
bias-belted ply tires
on same axle ........... B .. Require repair or replacement.
Radials are on the front
and not on the rear .... B ........... ( 2) Require repair or
replacement.
Run flat damage ......... A ............ Require replacement.
Shoulder cut ............ A ............ Require replacement.
Shoulder puncture ....... A ............ Require replacement.
Shoulder with plug ...... A ............ Require replacement.
Sidewall bulge .......... A ............ Require replacement.
Sidewall cut ............ A ............ Require replacement.
Sidewall indentation .... .. ......... No service required or
suggested.
Sidewall puncture ....... A ............ Require replacement.
Sidewall with plug ...... A ............ Require replacement.
Speed rating
designations
different
on same axle ........... 2 .. Suggest repair or replacement.
Tire and wheel assembly
has excessive run-out .. B ........... ( 3) Require repair or
replacement of appropriate
part.
Tires with more than
1/4" diameter difference
on a four-wheel drive
vehicle ................ B ............ Require replacement.
Tread area puncture larger
in diameter than
manufacturer's
specifications ......... B ............ Require replacement.
Tread missing pieces