Removal & Installation
1) Mark front propeller shaft and flange for alignment
purposes. Remove front propeller shaft. Remove flange. Discard washer
and nut. Using a screwdriver, carefully remove oil seal. Ensure seal
contact surface is clean.
2) Apply ATF to seal lip and yoke seal surface. Install oil
seal and flange with new washer and nut. Install front propeller shaft
using alignment marks. Check transfer case fluid.
EXTENSION HOUSING OIL SEAL & BUSHING
NOTE: When replacing oil seal, DO NOT remove extension housing.
Removal & Installation
1) Mark rear propeller shaft and flange for installation
purposes. Remove rear propeller shaft. Remove bolts and tap extension
housing in a clockwise direction and remove extension housing. DO NOT
pry on extension housing. Using a screwdriver, remove oil seal from
extension housing.
2) Using bushing driver, replace bushing in extension
housing. Install new extension housing oil seal. Apply silicone
sealant to extension housing mating surface. Install extension
housing. Reverse removal procedure to complete installation.
REMOVAL & INSTALLATION
TRANSFER CASE
Removal & Installation
1) Shift transfer case into Neutral position and drain fluid.
Mark front and rear drive shaft for installation purposes. Remove
front and rear drive shafts. Disconnect vacuum lines and speedometer
cable. Remove rear crossmember.
2) Disconnect shift linkage. Support transfer case with a
jack. Separate transfer case from transmission. Remove transfer case.
To install, reverse removal procedure. Tighten bolts to specification.
See TORQUE SPECIFICATIONS . Adjust shift linkage, if necessary.
TRANSFER CASE DISASSEMBLY
1) Remove drain and fill plugs. See Fig. 1. Remove front
companion flange, washer and seal. Place transfer case in 4L position.
Remove extension housing. See EXTENSION HOUSING OIL SEAL & BUSHING
under ON-VEHICLE SERVICE. Remove rear bearing snap ring. Remove rear
bearing retainer. Separate rear case from front case using prybars or
screwdriver. DO NOT damage mating surfaces.
NOTE: DO NOT disassemble oil pump, replace as unit only.
2) Remove oil pump, pick-up tube and screen from rear case.
Remove pick-up tube "O" ring from oil pump. Remove magnet from front
case. Remove drive sprocket snap ring. Remove drive sprocket and drive
chain.
3) Remove front output shaft. Remove shift lever from sector
shaft. Remove shift detent plug, spring and plunger. Remove plug from
low range fork lock pin access hole. Move shift sector until lock pin
is aligned with hole. Remove lock pin with No. 1 screw extractor.
4) Remove shift rail from fork assembly. Remove mode fork and
mainshaft as an assembly. Record mode sleeve position. Remove mode
shift sleeve and mode fork assembly. Remove sleeve from fork. Remove
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TR AN SM IS SIO N R EM OVA L & IN STA LLA TIO N - M /T
1988 J e ep C hero ke e
1988 MANUAL TRANSMISSION REMOVAL
Jeep
Cherokee, Comanche, Grand Wagoneer, Pickup, Wagoneer,
Wrangler
REMOVAL & INSTALLATION
TRANSMISSION
Removal
1) Remove screws attaching shift lever boot to floorpan.
Slide boot over lever. On models with T-176 transmission, press and
turn shift lever retainer counterclockwise to release lever.
2) Remove lever, boot, spring and seat as an assembly. On all
models, raise vehicle and support with safety stands. Disconnect rear
drive shaft from transfer case and wire out of way.
3) DO NOT allow shaft to hang free, as damage to universal
joint may result. Disconnect front parking brake cable at equalizer.
Remove rear cable clip from crossmember.
4) Place a jack under clutch housing to support engine.
Remove rear crossmember from frame. Disconnect speedometer cable,
back-up light switch wire and 4WD indicator switch wire.
5) Disconnect transfer case vent hose. Disconnect front drive
shaft and wire out of way. On Wrangler, remove transfer case shift
lever by removing shifter shaft retaining nut.
6) Remove cotter pins retaining shift control link pins in
shift rods and remove pins. Remove shifter shaft and disengage shift
lever from shift control links. Move lever out of the way.
NOTE: On some models, shifter shaft must be unthreaded from shift
lever in order to be removed. On other models, shaft can be
removed by sliding it out of lever.
7) Remove cotter pin and washers connecting link to shift
lever. Separate link from lever. Support transmission and transfer
case with jack.
8) Remove bolts securing transmission to clutch housing and
remove transmission and transfer case. Separate transfer case and
transmission.
Installation
1) Install pilot bushing lubricating wick and align throw out
bearing with splines in driven plate hub. Shift transmission into gear
using shift lever or a long screwdriver. This prevents clutch shaft
from rotating during installation and makes clutch shaft-to-driven
plate spline alignment easier.
2) Mount transmission on transmission jack. Raise
transmission and align transmission clutch shaft with splines in
driven plate hub.
3) When transmission is seated on clutch housing, install and
tighten transmission-to-clutch housing bolts. Apply Permatex No. 3
sealer to both sides of replacement transmission output shaft and
transfer case input shaft splines.
4) To install transmission, reverse removal procedure. Adjust
clutch and shift linkage.
TORQUE SPECIFICATIONS
WIR IN G D IA G RAM S
1988 J e ep C hero ke e
1988 Wiring Diagrams
Jeep
Cherokee & Wagoneer
IDENTIFICATION
COMPONENT LOCATION MENU
COMPONENT LOCATIONS TABLE \
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Component Figure No. (Location)
A/C & Htr Systems ............................... 5 (A-D 16-19)
Alternator ............................................ 1 (C 3)
Audio Alarm Module ................................... 7 (D 27)
Back-Up Lt Sw (M/T) .................................. 4 (D 12)
Battery ............................................... 1 (A 2)
Beam Sel Sw .......................................... 6 (E 23)
Brake Warning Sw ..................................... 6 (C 20)
Clock ................................................ 7 (E 27)
Clutch Switch ........................................ 4 (E 15)
Courtesy Lights ................................... 7 (C 24-26)
Cruise Ctrl Sys ................................... 4 (E 12-15)
Diag Conn D1 (2.5L) ................................... 3 (B 9)
Diag Conn D1 (4.0L) ................................... 2 (B 4)
Diag Conn D2 (2.5L) .................................. 3 (B 11)
Diag Conn D2 (4.0L) ................................... 2 (B 7)
DIR Hazard Sw ................................... 6 (D-E 20-21)
Door Switches ........................................ 7 (C 27)
Elect Ctrl Unit (2.5L) ............................. 3 (A 9-10)
Elect Ctrl Unit (4.0L) .............................. 2 (A 4-7)
Engine Compartment Lt ................................. 1 (C 1)
Fog Light Relay ....................................... 1 (D 2)
Fog Light Sw ...................................... 6 (E 21-22)
Fuel Pump Rly (2.5L) .................................. 3 (C 9)
Fuel Pump Rly (4.0L) ................................ 2 (E 5-6)
Fuel Tank Unit ....................................... 6 (B 20)
Fus Links ........................................... 1 (B 2-3)
Fuse Block ...................................... 4 (B-D 12-15)
4WD Switch ..................................... 6 (C 20, D 21)
Gear Sel Sw .......................................... 5 (C 16)
Glove Box Light ...................................... 7 (C 25)
Headlight Delay Module ............................... 6 (E 23)
Headlight Switch .................................. 6 (D 22-23)
Horn Relay ............................................ 1 (C 2)
Ignition Ctrl Mod (2.5L) ............................ 3 (B-C 8)
Ignition Ctrl Module (4.0L) ........................... 2 (E 4)
Ignition Key Warn Sw ................................. 7 (D 26)
Ignition Switch ................................... 4 (A 12-15)
Illum Lights .................................... 7 (C-D 24-25)
Instrument Cluster .............................. 6 (A-C 22-23)
Keyless Entry Module .............................. 7 (B 24-25)
Latch Rly (B+) (4.0L) ............................... 2 (B-C 4)
Power Antenna Rly .................................. 7 (D-E 27)
Power/Comfort Sw ..................................... 5 (D 19)
Power Door Lock Sys ............................. 7 (A-C 24-27)
Power Mirror Sw ................................. 7 (D-E 24-25)
Power Seat Sw ................................... 8 (A-B 28-29)