1988 JEEP CHEROKEE engine
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DRAINED and FLUSHED with clean mineral based (non-synthetic)
axle lubricant. Then refill with new synthetic lube.
(4) - Use low pressure grease gun to prevent seal damage.
( 5) - Fill until lubricant squeezes out from the base of seals.
( 6) - Fill ball joint until seal starts to swell.
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FLUID CAPACITIES
FLUID CAPACITIES TABLE\
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Application Quantity ( 1)
A/C System R-12 Refrigerant Capacity ............... 36-40 Ozs.
Automatic Transmission
1984-86 (904 HD)
Fluid Change .............................. 4.0 Qts. (3.8L)
Overhaul (Dry Fill) ....................... 8.0 Qts. (7.6L)
1987-88
Fluid Change .............................. 4.0 Qts. (3.8L)
Overhaul (Dry Fill) ....................... 8.5 Qts. (8.0L)
Cooling System ( 2)
4-Cylinder ................................. 10.0 Qts. (9.5L)
6-Cylinder ................................ 12.0 Qts. (11.4L)
Engine Oil
4-Cylinder .................................. 4.0 Qts. (3.8L)
6-Cylinder .................................. 6.0 Qts. (5.7L)
Fuel Tank
Standard ................................. 13.5 Gals. (51.1L)
Optional ................................... 20 Gals. (75.7L)
Manual Transmission ( 3)
AX4 (AISIN) ................................. 7.4 Pts. (3.5L)
T4 (Borg-Warner) ............................ 3.9 Pts. (1.8L)
AX5 (AISIN) ................................. 7.0 Pts. (3.3L)
T5 (Borg-Warner) ............................ 4.5 Pts. (2.1L)
Transfer Case
1985-86
Selec-Trac (229 Full-Time) ................ 6.0 Pts. (2.8L)
Command-Trac (Part-Time 207) .............. 4.5 Pts. (2.1L)
1987
Selec-Trac ................................ 2.5 Pts. (1.2L)
Command-Trac .............................. 2.2 Pts. (1.0L)
1988
Selec-Trac ................................ 3.0 Pts. (1.4L)
Command-Trac .............................. 2.2 Pts. (1.0L)
Drive Axles ( 3)
Front ....................................... 2.5 Pts. (1.2L)
Front (Disconnect Housing) ................. 5.0 Ozs. (0.15L)
Rear ........................................ 2.5 Pts. (1.2L)
Rear (Trac-Lok) ( 4) ......................... 2.5 Pts. (1.2L)
( 1) - Capacities are recommended or calculated levels. Always use
dipstick (if available) to measure level.
( 2) - Includes 2.3 qts. for coolant recovery bottle.
( 3) - Fill to bottom of filler plug hole.
( 4) - Add 4 ozs. (118 ml) of Limited-Slip differential lubricant
additive first, then add new fluid.
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Page 1007 of 1378
SER VIC E IN DIC ATO R & W AR NIN G L IG HTS
1988 J e ep C hero ke e
1984-92 MAINTENANCE
AMC/Jeep/Eagle Service Indicator & Warning Lights
Jeep; Cherokee, Wagoneer
SERVICE INDICATOR & WARNING LIGHTS
BRAKE WARNING LIGHT
If the light stays on when the parking brake is off, it
indicates a possible brake system fluid leak or low pressure level.
LOCK INDICATOR LIGHT (1984-87)
Indicates that Selec-Trac transfer case is in part time 4WD
(high or low range).
FULL TIME 4WD INDICATOR LIGHT
Indicates that Selec-Trac transfer case is in full-time 4WD
(4x4 FULL TIME).
PART TIME 4WD INDICATOR LIGHT
Indicates that Selec-Trac transfer case is in part time 4WD
(4x4 PART TIME or 4 LO) or that Command-Trac transfer case is in 4WD
(4H or 4L).
WATER IN FUEL LIGHT (TURBO DIESEL)
Indicates water has collected in the fuel filter and should
be drained immediately.
DIESEL WAIT LIGHT (TURBO DIESEL)
Illuminates during glow plugs warm-up cycle.
LOW FUEL WARNING LIGHT
Glows when approximately 2 gals. (7.6L) remain in fuel tank.
EMISSION MAINTENANCE INDICATOR LIGHT
Illuminates at approximately 82,500 miles to indicate
scheduled maintenance (or recommended maintenance on California
vehicles). Light will remain on until system is serviced and light is
reset.
CHECK ENGINE LIGHT
If this light illuminates and remains on while driving, it
indicates a potential engine control problem that needs service.
CHECK ANTI-LOCK LIGHT
Illuminates to indicate a self-check is in process at vehicle
start up. If light remains on after start-up or comes on and stays on
Page 1008 of 1378
at road speeds, it may indicate that the ABS system has detected a
malfunction or has become inoperative. The system reverts to standard
non-anit-lock brakes. If both Red BRAKE light and Amber CHECK ANTI-
LOCK light are on, have vehicle serviced immediately.
Fig. 1: Instrument Panel Interior Controls
Courtesy of Chrysler Motors.
Fig. 2: Dash Gauges & Warning Lights (Gasoline Engines)
Courtesy of Chrysler Motors.
Page 1009 of 1378
Fig. 3: Dash Gauges & Warning Lights (Turbo-Diesel Engines)
Courtesy of Chrysler Motors.
Page 1011 of 1378
SPA R K C O NTR O L S YSTE M
1988 J e ep C hero ke e
1988 Exhaust Emission Systems
JEEP SPARK CONTROL SYSTEMS
DESCRIPTION
Jeep vehicles use spark control devices to assist ignition
system in controlling exhaust emissions. They are Spark Control
Temperature Override (CTO) valve, Non-Linear Vacuum Regulator (NLVR)\
valve, Forward Delay Valve, Reverse Delay Valve and on 4-cylinder
engines, Vacuum Spark Control Delay Valve. System application depends
upon engine size, emissions category and vehicle model.
COOLANT TEMPERATURE SENSOR (CTS)
The coolant temperature sensor is located in the intake
manifold coolant jacket. This sensor provides a voltage signal to the
Electronic Control Unit (ECU). The ECU uses this signal to determine
engine temperature. During cold engine operation, the ECU responds by
increasing ignition advance and inhibiting EGR operation.
NON-LINEAR VACUUM REGULATOR VALVE (NLVR)
NLVR valve is used on carbureted 6.0L models. This valve
supplies vacuum advance unit with a regulated combination of manifold
and carburetor ported vacuum when engine load is low and switches to
supply only carburetor ported vacuum as load increases.
Fig. 1: Non-Linear Vacuum Regulator Valve
Courtesy of Chrysler Motors.
OPERATION
Page 1012 of 1378
NON-LINEAR VACUUM REGULATOR VALVE
There are 2 input ports on NLVR: intake manifold vacuum and
carburetor ported vacuum. One outlet port connects to distributor
vacuum unit. At curb idle, regulated vacuum is supplied to advance
unit, when manifold vacuum is high and ported vacuum is very low. See
Fig. 1.
NLVR regulates vacuum signal so it is between these 2 vacuum
source levels at idle. As engine load increases and vacuum signal is
above 7.5 in. Hg vacuum, regulator valve switches to ported vacuum
output.
FORWARD DELAY VALVE
Some engines use this valve to improve driveability and
reduce hydrocarbon emissions. Valve functions to delay effects of
sudden increases in vacuum. This prevents sudden spark advance during
deceleration.
REVERSE DELAY VALVE
Some engines use this valve to improve cold driveability and
reduce hydrocarbon emissions. Valve is installed in vacuum line to
delay effects of manifold vacuum decrease causing retarded ignition
timing.
VACUUM ADVANCE COOLANT TEMPERATURE OVERRIDE (VA-CTO)
This valve is used on carbureted 6.0L engines to improve
driveability when engine is cold. It is located in vacuum advance
circuit. When vacuum is greater at port "4" than at port "1", air
must flow through orifice to equalize pressure. This creates
momentary delay that prevents sudden decrease in spark advance. When
vacuum is greater at port "1" than at port "4", air flows freely
through check valve and pressure is instantly equalized.
TESTING
NON-LINEAR VACUUM REGULATOR VALVE (NLVR)
Connect vacuum gauge to distributor port "DIST" on NLVR.
With engine at idle speed, a vacuum reading of 7 in. Hg vacuum should
be shown. As throttle is opened and engine speed increases, ported
vacuum level should be indicated. If not, replace NLVR. See Fig. 1.
FORWARD DELAY VALVE
1) Connect external vacuum source to port on Black (or Red)
side of delay valve. Connect vacuum gauge to port on colored side of
valve.
2) Apply a constant 10 in. Hg vacuum. Note time required for
gauge pointer to move from 0-8 in. Hg.
3) If valve fails to meet time limits, replace valve. If
valve meets specifications, install so that Black (or Red) side is
toward vacuum source.
FORWARD DELAY VALVE TIME LIMITS (1)
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Valve Color Min. Time Max Time
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Black/Purple ................. 3.2 ........................... 4.8
Black/Gray .................... 8 ............................. 12
Black/Brown .................. 16 ............................. 24
Black/Orange ................. 1.5 ........................... 2.5
Black/White .................. 50 ............................. 77
Black/Yellow ................. 80 ............................ 120
Black/Green .................. 160 ........................... 240
(1) - Time in seconds.
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REVERSE DELAY VALVE
1) Connect external vacuum source to port on White side of
delay valve. Connect vacuum gauge to port on colored (non-White) side
of valve.
2) Apply a constant 10 in. Hg vacuum, note time required for
gauge pointer to move from 0-8 in. Hg.
3) If valve fails to meet time limits, replace valve. If
valve meets specifications, install with non-White side toward vacuum
source.
REVERSE DELAY VALVE TIME LIMITS (1)
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Valve Color Min. Time Max. Time
White/Purple ................. 3.2 ........................... 4.8
White/Gray .................... 8 ............................. 12
White/Gold ................... 12 ............................. 18
White/Brown .................. 16 ............................. 24
White/Yellow ................. 80 ............................ 120
White/Red .................... 300 ........................... 450
White/Orange ................. 1.5 ........................... 2.5
(1) - Time in seconds.
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VACUUM SPARK CONTROL DELAY VALVE
1) Connect "T" fitting at ports "1" and "4". Connect vacuum
gauge to each fitting. Start engine. Vacuum should be equal at both
ports. See Fig. 2.
2) When throttle is suddenly depressed, vacuum at port "1"
will instantly decrease and vacuum at port "4" should be maintained
momentarily. If valve fails these tests, replace valve.
Fig. 2: Vacuum Spark Control Delay Valve
Courtesy of Chrysler Motors.
Page 1014 of 1378
\003
STA R TE R - B O SC H/M IT S U BIS H I
1 988 J e ep C hero ke e
1988 Starters
BOSCH & MITSUBISHI
Jeep with 4.0L 6-Cyl.
DESCRIPTION
NOTE: Information on Jeep 2.5L starter not available from
manufacturer.
Bosch and Mitsubishi use a permanent magnet starter. A
planetary gear train transmits power between starter motor and pinion
shaft. The starter magnetic field is produced by 6 permanent magnets.
The Mitsubishi starter is a 12-volt unit that has the solenoid mounted
on the starter housing. See Fig. 3.
TROUBLE SHOOTING
NOTE: See the TROUBLE SHOOTING - BASIC PROCEDURES article
in the GENERAL TROUBLE SHOOTING section.
TESTING (ON VEHICLE)
AMPERAGE DRAW TEST
NOTE: Engine should be at operating temperature before performing
this test. Heavy duty oil or a tight engine will increase
starter draw amperage. Tests are performed with standard
volt-ammeter tester.
1) Connect tester and remote starter switch. Set voltmeter
selector to 16-volt position. Select function to 0-500-amp scale.
Connect voltmeter leads to corresponding polarity battery terminals.
2) Connect ammeter leads to corresponding battery terminals.
Disconnect coil wire from distributor cap and attach to ground to
prevent engine from starting.
3) Crank engine and observe exact reading on voltmeter. Stop
cranking engine. Turn tester control knob clockwise until voltmeter
reads exactly the same as when engine was cranked with remote starter
switch. Ammeter should indicate starter draw of about 150-220 amps.
STARTER RESISTANCE TEST
Use a voltmeter that will indicate tenths of a volt. Without
disconnecting any starter connections, perform the following
resistance tests:
1) Perform following tests with engine cranking and all
terminals connected. Connect a voltmeter at following locations:
* Positive lead to battery positive post and negative lead
to battery terminal on starter.
* Positive lead to starter housing and negative lead to
negative post on battery.
* Positive lead to battery negative post and negative lead
to battery cable connector on engine block.
2) Each of these 3 connections should show a voltmeter