1988 JEEP CHEROKEE brake sensor
[x] Cancel search: brake sensorPage 296 of 1378
hardware.
Attaching hardware threads
damaged ................ A ... Require repair or replacement
of hardware.
Attaching hardware threads
stripped (threads
missing) ............... A ... Require repair or replacement
of hardware.
Code set (if
applicable) ............ A .......... (1) Further inspection
required.
Connector broken ........ A .. Require repair or replacement.
Connector melted ........ A ........... ( 2) Require repair or
replacement.
Connector missing ....... A ................. Require repair.
Contaminated ............ A .. Require repair or replacement.
Inoperative ............. B .. Require repair or replacement.
( 3) Further inspection required.
Leaking ................. A .. Require repair or replacement.
Missing ................. C ............ Require replacement.
Terminal broken ......... A .. Require repair or replacement.
Terminal burned, affecting
performance ............ A ........... ( 2) Require repair or
replacement.
Terminal burned, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal corroded,
affecting performance .. A .. Require repair or replacement.
Terminal corroded, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal loose, affecting
performance ............ B .. Require repair or replacement.
Terminal loose, not
affecting performance .. 1 .. Suggest repair or replacement.
Threads damaged ......... A .. Require repair or replacement.
Threads stripped (threads
missing) ............... A ............ Require replacement.
Wire lead conductors
exposed ................ B .. Require repair or replacement.
Wire lead corroded ...... A .. Require repair or replacement.
Wire lead open .......... A .. Require repair or replacement.
Wire lead shorted ....... A .. Require repair or replacement.
( 1) - Refer to manufacturer's diagnostic trouble code procedure
and require repair or replacement of affected component(s).
( 2) - Determine cause and correct prior to repair or replacement
of part.
( 3) - Inoperative includes intermittent operation or out of OEM
specification. Some components may be serviceable. Check
for accepted cleaning procedure.
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FLUID
See BRAKE FLUID.
FLUID LEVEL SENSOR SWITCHES
See SWITCHES.
FOUR WHEEL DRIVE SWITCHES
See SWITCHES.
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reconditioning ......... B ........ (3) Require replacement.
Surface is rust-pitted .. B ....... Require reconditioning or
replacement of rotor according
to OEM specifications.
Surface is scored ....... B ... ( 4) Require reconditioning or
replacement of rotor according
to OEM specifications.
Thickness variation
(parallelism) exceeds OEM
specifications .......... B ....... Require reconditioning or
replacement of rotor according
to OEM specifications.
( 1) - Examples of severe corrosion are: composite plate
separated from friction surfaces and cooling fins
cracked or missing.
( 2) - Only applies to vehicles for which OEM "machine to"
specifications exist. If OEM does not supply "machine
to" specifications, the rotor may be worn to discard
specifications.
( 3) - If OEM does not supply "machine to" specifications,
you may machine to discard specifications.
( 4) - Scoring is defined as grooves or ridges in the friction
contact surface. Some vehicle manufacturers require
machining when scoring exceeds their allowable
specifications.
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SELF-ADJUSTING SYSTEMS
SELF-ADJUSTING SYSTEM INSPECTION \
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Condition Code Procedure
Bent .................... A ... Require repair or replacement
of bent part.
Broken .................. A ... Require repair or replacement
of broken part.
Inoperative ............. A ........... ( 1) Require repair or
replacement of inoperative
parts.
Missing ................. C .......... Require replacement of
missing part.
Star wheel does not turn
freely ................. A .. Require repair or replacement.
( 1) - Inoperative includes intermittent operation.
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SHOE HARDWARE
See BRAKE SHOE HARDWARE .
SHOES
See FRICTION MATERIAL .
SOCKETS
See BULB SOCKETS.
SPEED SENSORS (ELECTRONIC WHEEL AND VEHICLE)
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specifications.
Wire lead open .......... A .. Require repair or replacement.
Wire lead shorted ....... A .. Require repair or replacement.
(1) - If a sensor is not adjustable, further inspection is
required to identify and correct cause.
( 2) - Determine cause and correct prior to repair or
replacement of part.
( 3) - Determine source of contamination, such as metal
particles or water. Require repair or replacement.
( 4) - Inoperative includes intermittent operation or out of OEM
specification. Some components may be serviceable; check
for accepted cleaning procedure.
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STEEL BRAKE LINES
STEEL BRAKE LINE INSPECTION \
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Condition Code Procedure
Attaching hardware
broken ................. A ... Require repair or replacement
of hardware.
Attaching hardware
missing ................ C .......... Require replacement of
hardware.
Attaching hardware not
functioning ............ A ... Require repair or replacement
of hardware.
Corroded, affecting
structural integrity ... A ............ Require replacement.
Fitting incorrect (for
example, compression
fitting) ............... B ............ Require replacement.
Flare type incorrect .... B .. Require repair or replacement.
Leaking ................. A .. Require repair or replacement.
Line material incorrect
(copper, etc.) ......... B ............ Require replacement.
Restricted .............. A ............ Require replacement.
Routed incorrectly ...... B ..... Require routing correction.
Rust-pitted ............. 1 ............ Suggest replacement.
Threads damaged ......... A .. Require repair or replacement.
Threads stripped
(threads missing) ...... A ............ Require replacement.
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STOPLIGHT SWITCHES
See BRAKE STOPLIGHT SWITCHES .
SWITCHES
NOTE: Copied from Electrical UIGs & added "float saturated" from
old fluid level sensor switches.
STEEL BRAKE LINE INSPECTION
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Condition Code Procedure
Attaching hardware
broken ................. A ... Require repair or replacement
of hardware.
Page 349 of 1378
CRUIS E C O NTR O L S YSTE M
1988 J e ep C hero ke e
1988 Cruise Control Systems
JEEP CRUISE COMMAND
All Models
DESCRIPTION & OPERATION
Jeep vehicles use an electro-mechanical servo system. The
system consists of a control module, speed sensor, servo, control
switch assembly, vacuum storage canister, check valve and release
system. Release system consists of a mechanical vacuum vent valve and
brake and clutch (M/T) release switches.
Cruise control switch is an integral part of turn signal
switch lever and consists of 2 separate switches. First is an "ON-OFF"
and "RESUME" slide switch located on flat of directional switch lever.
Second is "SET/COAST" push button switch located at end of
directional switch lever. To engage system, move slide switch to "ON"
position and accelerate to desired speed. Depress and release
"SET/COAST" button on end of switch lever. System will now maintain
selected speed.
System will automatically disengage when brake or clutch
pedal is depressed. It can be re-engaged to previously selected speed
by accelerating to 30 MPH and moving slide switch to "RESUME"
position, then releasing switch.
NOTE: When slide switch is moved to "OFF" position, pre-set speed
of "RESUME" function is canceled from memory and must be
reset when system is reactivated.
Higher speed can be set by pressing on accelerator pedal
until new speed is reached and then pushing "SET/COAST" button. Lower
speed can be obtained by lightly depressing brake pedal, allowing the
vehicle to slow to desired speed and then depressing and releasing
"SET/COAST" button.
CONTROL MODULE
Control module receives input voltage representing vehicle
speed from speed sensor, which is driven by the speedometer cable.
Control module has a low speed circuit that prevents operation at
speeds below 30 MPH. See Fig. 1.
SERVO
Servo is controlled by control module and uses manifold
vacuum to control throttle. Bead-link chain connects servo cable to
throttle linkage. See Fig. 1.
CONTROL SWITCH
Control switch assembly is an integral part of turn signal
switch lever. See Fig. 1.
RELEASE SYSTEM
Release system deactivates cruise control system when brake
or clutch pedal is depressed. Either servo vent valve or mechanical
vacuum vent switch admits atmospheric pressure into servo when brake
pedal is depressed.
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SYSTEM WILL NOT ENGAGE
Restricted vacuum hose or no vacuum. Control switch or
control module defective. Speed sensor defective. Clutch or brake
light switch defective or misadjusted. Brake light switch wire
disconnected. Open circuit between brake light switch and brake
lights.
RESUME FEATURE INOPERATIVE
Defective servo ground connection. Defective control switch.
ACCELERATE FUNCTION INOPERATIVE
Accelerate circuit in control module inoperative. Defective
control switch.
SYSTEM RE-ENGAGES WHEN BRAKE PEDAL IS RELEASED
Defective control module. Mechanical vent valve not opening.
Kink in mechanical vent valve hose. Brake light switch defective.
CARBURETOR THROTTLE DOES NOT RETURN TO IDLE POSITION
Improper linkage adjustment.
ROAD SPEED CHANGES 2 MPH OR MORE WHEN SETTING SPEED
Centering adjustment wrong. Servo link misadjusted.
ENGINE ACCELERATES WHEN STARTED
Improper servo chain adjustment. Vacuum hose connections
reversed at servo. Defective servo.
SYSTEM DISENGAGES ON LEVEL ROAD WITHOUT APPLYING BRAKES
Loose wire connection. Loose vacuum hose connection. Servo
linkage broken. Defective brake light switch.
ERRATIC OPERATION
Reverse polarity of system wiring. Defective servo. Defective
control module.
VEHICLE CONTINUES TO ACCELERATE WHEN "SET" BUTTON IS RELEASED
Servo or control module defective.
SYSTEM ENGAGES BUT SLOWLY LOSES SET SPEED
Air leak at connections or in vacuum hoses. Air leak on vent
valve on brake pedal.
ADJUSTMENTS
CONTROL MODULE ADJUSTMENT
NOTE: Control module adjustments are preset by manufacturer. If
other components in system appear to be functioning properly
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control module before starting diagnosis or repair procedure, as this
connection is disturbed when Cruise Command System Tester (AM PC-1-R)
is used. Poor connection at this point may be improperly diagnosed as
control module malfunction.
Brake light and clutch switches should be properly adjusted.
Ensure that all vacuum lines are correctly routed and tightly
connected.
CRUISE COMMAND SYSTEM TESTS
Testing is performed with Cruise Command System Tester (AM
PC-1-R). Remove wire harness connector from control module. Connect
tester to wire harness connector. Perform tests as part of service
diagnosis to determine cause and correction of system malfunction.
Various tester lights are associated with specific components,
circuits, etc.
CONTROL SWITCH CONTINUITY
Wrangler
NOTE: Voltage checks should show battery voltage. If resistance
readings are incorrect, check circuit for an open or a
short. Cruise control module terminal No. 1 grounds through
connector at engine block.
Light No. 1 "OFF" (Set Switch)
With control switch in "ON" position, check for battery
voltage between HAZ/STOP and in-line fuse, terminal No. 14 and ground
terminal No. 1
Light No. 2 "OFF" (Control Switch & Speed Sensor)
With control switch in "ON" position, check for battery
voltage between HAZ/STOP and in-line fuse, terminal No. 5 and ground
terminal No. 1. With ignition switch in "OFF" position, check
resistance between terminals No. 2 and No. 3. Resistance should be 15-
50 ohms.
Light No. 3 "OFF" (Brake Light Ground)
With ignition switch in "ON" position, install jumper wire
between terminals No. 7 and No. 13. If brake lights do not turn on,
check fuses and brake light switch connections.
Light No. 4 "OFF" (Throttle Position Feedback Sensor)
With ignition switch in "ON" position, check for battery
voltage between gauge fuses at terminals No. 7 and No. 1.
With ignition switch in "OFF" position, check resistance
between terminals No. 2 and No. 11. Resistance should be 2400-4000
ohms. At idle resistance should be 2800-4300 ohms and at wide open
throttle resistance should be 4000 ohms.
Light No. 5 "OFF" (Resume/Accel/Vent Valve)
With control switch in "RESUME/ACCEL" position, check for
battery voltage between HAZ/STOP and in-line fuse, terminal No. 10 and
ground terminal No. 1. With ignition switch in "OFF" position, check
resistance between terminals No. 6 and No. 12. Resistance should be
30-50 ohms. Resistance between terminals No. 6 and ground, and
terminal No. 12 and ground should be infinite (open).
Light No. 6 "OFF" (Resume/Accel/Charge Valve)
With control switch in "RESUME/ACCEL" position, check for
battery voltage between HAZ/STOP and in-line fuse, terminal No. 10 and
ground terminal No. 1. With ignition switch in "OFF" position, check
resistance between terminals No. 4 and No. 12. Resistance should be
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With ignition and control switches in "OFF" position, test
lights should be off. If one or more lights are on, remove Brown (5)
wire at control module connector and check for direct source of
voltage or repair defective control switch.
SYSTEM ELECTRICAL CONTINUITY
Cherokee, Comanche & Wagoneer
1) With ignition and control switches in "ON" position,
lights No. 2, 3 and 4 should be on. Lights No. 1, 5 and 6 should be
off. If light No. 2 is off, check speed sensor continuity, check speed
sensor terminals to Gray and Drk. Blue wires, and check terminals No.
2, 3, 5 and 7 (Gray, Drk. Blue and Lt. Green wires are not grounded).
2) If light No. 3 is off, check brake light switch and all
Brown, Lt. Blue and Lt. Green wire connections. If light No. 4 is off,
check terminals No. 2 and No. 11 at control module connector. Check
continuity of throttle position feedback rheostat of servo.
Grand Wagoneer
1) With ignition and control switches in "ON" position,
lights No. 1, 2, 3, and 4 should be on. Lights No. 5 and 6 should be
off. If light No. 1 is off, check for blown fuse in brake light switch
to control switch circuit. Check Red, Brown and Green wires at control
switch for continuity to switch. Check Drk. Green wire (14) at control\
module connector for continuity to control module.
2) If light No. 2 is off, check speed sensor for correct
output voltage. Check Gray and Drk. Blue wire at speed sensor
connector for continuity to control module connector. Check terminals
No. 2, 3, 5 and 7 at control module connector for proper connection to
wires.
3) If light No. 3 is off, check brake and clutch switch
adjustment. If light No. 4 is off, check for defective connection at
terminals No. 2 and 11 on control module connector. Check operation of
throttle position feedback rheostat on servo.
COAST CONTINUITY TEST
Cherokee, Comanche & Wagoneer
1) With ignition and control switches in "ON" position,
depress and hold "SET/COAST" button. Lights No. 1, 2, 3 and 4 should
be on. Lights No. 5 and 6 should be off. If light No. 1 is off, check
voltage from brake light switch, check 4-amp in-line fuse of Pink
wire, and check Pink, Brown and Drk. Green wires at control switch
connector and Drk. Green (14) wire at control module connector for
good connections.
2) If light No. 2 is off, check speed sensor continuity,
check speed sensor terminals to Gray and Drk. Blue wires, and check
terminals No. 2, 3, 5 and 7 (Gray, Drk. Blue and Lt. Green wires) for
ground.
3) If light No. 3 is off, check brake light switch, check all
Brown, Lt. Blue and Lt. Green wire connections. If light No. 4 is off,
check terminals No. 2 and 11 at control module connector, and check
continuity of throttle position feedback rheostat of servo.
SERVO CHARGE VALVE SOLENOID CONTINUITY
CAUTION: If engine is running, servo will move throttle to wide open
position.
Grand Wagoneer
1) With ignition and control switches in "ON" position,
depress and hold "SET/COAST" button. Lights No. 2, 3, 4, 5 and 6
should be on. Light No. 1 should be off. Light No. 4 will dim when
Page 357 of 1378
servo moves throttle to wide open position with engine operating.
2) If light No. 2 is off, check speed sensor for correct
output voltage. Check Gray and Drk. Blue wire at speed sensor
connector for continuity to control module connector. Check terminals
No. 2, 3, 5 and 7 at control module connector for proper connection to
wires.
3) If light No. 3 is off, check brake and clutch switch
adjustment. If light No. 4 is off, check for defective connection at
terminals No. 2 and 11 on control module connector. Check operation of
throttle position feedback rheostat on servo.
4) If light No. 5 is off, check for defective connections at
terminals No. 4 and 12 on control module connector. If necessary,
replace defective servo. If light No. 6 is off, check for defective
connection at terminals No. 6 and 12 on control module connector. If
necessary, replace defective servo.
5) If all lights are off after depressing set/coast speed
switch, check for blown fuse. Check for short circuits in Red, Pink
and Brown wire circuits at control switch. If necessary, replace
defective servo.
SYSTEM DISENGAGEMENT WITH BRAKE PEDAL DEPRESSED
Cherokee, Comanche & Wagoneer
1) With ignition and control switches in "ON" position and
brake pedal depressed, lights No. 2 and 4 should be on. Lights No. 1,
3, 5 and 6 should be off. Light No. 3 should be on when brake pedal is
released.
2) If light No. 2 is off, check speed sensor continuity,
check speed sensor terminals to Gray and Drk. Blue wires, and check
terminals No. 2, 3, 5 and 7 (Gray, Drk. Blue and Lt. Green) for
ground.
3) If light No. 4 is off, check terminals No. 2 and 11 at
control module connector, and check continuity of throttle position
feedback rheostat of servo.
Grand Wagoneer
1) With ignition and control switches in "ON" position and
brake pedal depressed, lights No. 1, 2 and 4 should be on. Lights No.
3, 5 and 6 should be off. Light No. 3 should be on when brake pedal is
released.
2) If light No. 1 is off, check for blown fuse in brake light
switch to control switch circuit. Check Red, Brown and Green wires at
control switch connector for continuity to switch. Check Drk. Green
wire (14) at control module connector for continuity to control
module.
3) If light No. 2 is off, check speed sensor for correct
output voltage. Check Gray and Drk. Blue wire at speed sensor
connector for continuity to control module connector. Check terminals
No. 2, 3, 5 and 7 at control module connector for proper connection to
wires.
4) If light No. 4 is off, check for defective connection at
terminals No. 2 and 11 on control module connector. Check operation of
throttle position feedback rheostat on servo. If light No. 3 is off
when brake pedal is released, check brake light switch adjustment.
"RESUME/ACCEL" FUNCTION
CAUTION: If engine is running, servo will move throttle to wide open
position.
Cherokee, Comanche & Wagoneer
1) With ignition and control switches in "ON" position, slide
and hold control switch in "R/A" position. Lights No. 2, 3, 4, 5 and 6