proper increased enrichment for the next engine start. Idle speed is
nonadjustable.
EMISSION CONTROL
The ECU electrically controls Exhaust Gas Recirculation (EGR).\
An ECU-controlled solenoid valve is used to control EGR valve
function. This valve is located on the left inner fender panel and is
operated by the ECU in response to coolant temperature, throttle
position, and manifold pressure.
Under conditions of engine warm-up, engine idle, wide open
throttle, or rapid acceleration/deceleration, the solenoid valve is
energized, blocking vacuum to the EGR valve. At normal operating
temperatures with engine speed above idle, the solenoid valve is de-
energized, allowing normal EGR valve function.
NOTE: If the electrical connector is removed from the EGR solenoid,
EGR flow will be allowed at all times.
A/C CLUTCH CONTROL
The ECU controls the A/C compressor clutch to improve idle
quality. The A/C compressor clutch will be engaged or disengaged as
deemed necessary by the ECU through the A/C clutch relay.
SHIFT LIGHT CONTROL
The shift light system is used on all manual transmission
equipped vehicles. The ECU monitors coolant temperature, throttle
position, vehicle speed, and engine speed to control the shift light.
The ECU calculates what gear position the vehicle should be in and
uses this information to turn on the light. The light indicates the
best shift point to the driver for maximum fuel economy.
The light is tested when the ignition switch is turned on.
When the engine is started, the light should go out. A transmission-
mounted switch prevents the light from illuminating when the
transmission is shifted into high gear. The ECU turns the light off if
the shift to the next higher gear is not performed within 3-5 seconds
after light comes on.
DIAGNOSIS & TESTING
PRELIMINARY CHECKS
Before assuming that the ECU is faulty, the following systems
and components must be in good condition and operating properly:
* Air filter.
* All support systems and wiring.
* Battery connections and specific gravity.
* Compression pressure.
* Electrical and vacuum connections to components, sensors and
switches.
* Emission control devices.
* Ignition system.
* All vacuum and fuel line (hose) connections.
FUEL SYSTEM TEST
Fuel Pressure
1) Remove cap from pressure test port on fuel rail and
COMPONENT TESTING
Throttle Position Sensor
See THROTTLE POSITION SENSOR DIAGNOSTICS chart near the end
of this article. See Fig. 8.
Coolant Temperature Sensor (CTS) &
Manifold Air Temperature (MAT) Sensor
1) Disconnect the electrical connector from the sensor. Using
a high impedance, digital volt/ohmmeter, measure the resistance of the
sensor. If measured resistance is not as specified, replace sensor.
See the CTS & MAT SENSOR TEMPERATURE-TO-RESISTANCE VALUE table.
2) Test electrical harness resistance of both sensors by
testing between ECU harness connector "D-3" and sensor connector. Also
test between sensor connector and ECU harness connector "C-10" ("C-8"
on MAT sensor). Repair wire if open circuit is detected. Repair MAT
sensor wiring harness if resistance is greater than one ohm.
CTS & MAT SENSOR TEMPERATURE-TO-RESISTANCE VALUE
\
\
\
\
\
F(C) Ohms
212 (100) .................................. 185
160 (71) ................................... 450
100 (38) .................................. 1600
70 (21) ................................... 3400
40 (4) .................................... 7500
20 (-7) ................................. 13,500
0 (-18) ................................. 25,000
-40 (-40) .............................. 100,700
\
\
\
\
\
Manifold Absolute Pressure (MAP) Sensor
NOTE: Terminal identification letters are stamped on MAP sensor
body.
1) Disconnect electrical connector from sensor. With ignition
on and engine stopped, measure voltage output of sensor terminal "B".
See Fig. 4 . Ensure wiring harness is okay by also measuring voltage at
ECU terminal "C-t". Output voltage should be 4-6 volts at both points.
Repair or replace wiring harness as required.
2) With ignition on and engine stopped, measure supply
voltage of sensor terminal "C". See Fig. 4. Ensure wiring harness is
okay by also measuring voltage at ECU terminal "C-14". Supply voltage
should be 4.4-5.5 volts at both points. Repair or replace wiring
harness as required.
3) Using an ohmmeter, measure ground circuit resistance at
sensor terminal "A" and ECU connector terminal "D-3". Ensure wiring
harness is okay by also measuring resistance between ECU terminal "D-
3" and "B-11". If ohmmeter indicates an open circuit, check for
defective sensor ground connection at right side of cylinder block.
4) If ground connection is okay, replace ECU. If ECU terminal
"D-3" has short to 12-volts, repair wire before replacing ECU. Repair
or replace wiring harness as required.
If no continuity is shown, repair wiring harness. If
continuity is shown, reconnect voltmeter as in step 2).
5) While observing voltmeter, crank engine. Voltmeter needle
should fluctuate back and forth during engine cranking. This verifies
proper operation of distributor stator. If voltmeter needle does not
fluctuate, replace stator.
EGR Solenoid Valve
1) Make sure vacuum is present at port "C" of the solenoid.
See Fig. 6 . Remove vacuum connector from ports "A" and "B" of
solenoid. Connect vacuum gauge to port "B". Start engine and run at
idle. Vacuum should not be present at port "B".
2) Disconnect electrical connector from solenoid. Vacuum
should now be present at port "B". Stop engine. Reconnect electrical
connector at solenoid. Remove vacuum gauge and reconnect vacuum hoses.
Relays - General Testing
1) The relays used on the 4.0L engine are all of the same
basic construction and design. Terminal No. 30 is usually connected to
battery voltage ("switched" or battery positive at all times).
Terminal No. 87A is connected to terminal No. 30 in de-energized
position.
2) Terminal No. 87 is connected to terminal No. 30 in the
energized position. This connection supplies battery voltage to the
operated device.
3) Terminal No. 86 is connected to the electromagnet of the
operated device; usually through a "switched" power source. Terminal
No. 85 is connected to the electromagnet of the operated device;
usually grounded through a switch or the ECU.
NOTE: Not all relays have battery voltage applied at terminal No.
30. Some may have battery voltage applied at terminal Nos. 87
or 87A. Check design of relay before testing.
4) When testing relays, there should be continuity between
terminal Nos. 87A and 30 when relay is in de-energized position.
Resistance between terminal Nos. 85 and 86 should be 70-80 ohms for
resistor-type relays and 81-91 ohms for diode-type relays.
Fig. 6: Testing EGR Solenoid Valve
Starter Motor Relay
1) Disconnect electrical connectors from terminals "I" and
"G". Using an ohmmeter, measure resistance between the terminals.
Resistance value should be about 22 ohms. Measure resistance between
either terminal and battery negative post. Resistance value should be
infinite. If resistance values are not as specified, replace relay. If
okay, reconnect electrical connectors.
2) Disconnect electrical connector from "SOL" terminal.
Connect voltmeter between terminal and battery negative post. While
observing voltmeter, turn ignition switch to "START" position. If 12
volts is not indicated, check and repair wiring harness, bulkhead
connector, and/or ignition switch. If battery voltage is present, go
to next step.
3) If battery voltage is present, but starter relay does not
work, place transmission in Park (Neutral for man. trans.) and apply
parking brake. Disconnect electrical connector from terminal "I" (Dark
Green wire) and apply battery voltage to terminal. Using a jumper
wire, touch terminal "G" to ground. If relay does not click, replace
relay. If relay does click, repair ground circuit.
Fig. 7: Design & Function of Relays
REMOVAL & INSTALLATION
Fig. 10: ECU Connector Pin & Diagnostic Connector Pin Identification
WIRING DIAGRAM
Fig. 11: Comanche Engine Control System Wiring Diagram
Fig. 12: Cherokee Engine Control System Wiring Diagram
\003
A/C -H EA TE R S YSTE M - M AN UAL
1988 J e ep C hero ke e
1988 Manual A/C-Heater Systems
JEEP
* PLEASE READ THIS FIRST *
CAUTION: When discharging air conditioning system, use only approved
refrigerant recovery/recycling equipment. Make every attempt
to avoid discharging refrigerant into the atmosphere.
DESCRIPTION
On Cherokee, Comanche and Wagoneer, the Climate Control
System is an integral assembly combining air conditioning, heating and
ventilating capabilities for models with air conditioning. The A/C
registers are built into instrument panel.
On Wrangler models, a dual flow unit with the capability of
recirculating air or drawing air from outside is used. It incorporates
under-dash registers and uses a blend-air type system.
The A/C components include a compressor, condenser, receiver-
drier, a sight glass (in the receiver-to-evaporator line) and
evaporator housing. Evaporator housing contains evaporator core,
expansion valve, thermostat, wiring and drain tube. Blower motor and
fan are located in blower housing, which is attached to evaporator
housing.
Vents provided in evaporator housing are adjustable to direct
air to different positions in vehicle's interior. System controls
include fan and temperature control knobs built into lower evaporator
housing assembly or temperature and mode levers on control panel
integrated with instrument panel.
OPERATION
A/C SYSTEM CONTROLS
Temperature & Fan Control Knobs
(Wrangler)
The right rotary control knob allows selection of desired
temperature. Knob has "OFF" "1", "2" and "3" positions for different
levels of cooling. The left rotary fan switch (knob) controls blower
motor speed. Knob has "OFF", "LOW", "MED" and "HI" positions. Fan will
operate unless mode control lever is in "OFF" position.
The A/C fan switch is a 3-speed unit used in conjunction with
a blower motor resistor. Fan switch controls low, medium and high
speed operation. Switch may be serviced by removing access plate
located on lower evaporator core housing, below control panel.
The A/C temperature control switch has a thermostat unit
built-in. Cooling adjustment is done by turning knob in a clockwise
rotation. For fast, efficient system operation in hot weather, vehicle
should be purged of hot air by driving about 2-3 city blocks with at
least one window open. During this time, temperature control knob
should be rotated clockwise to "MAX" position and fan control knob
placed in "HI" position. This allows evaporator to pre-cool and avoid
typical first blast of warm air.
Temperature Control Panel
(Cherokee, Comanche & Wagoneer)
The upper temperature control (mode) lever includes "MAX",
"NORM", "BI-LEVEL", "VENT", "HEAT" and "OFF" positions. At the far end