DRB-II scan tool. When retrieving diagnostic trouble codes
using DRB-II, you must first enter AW4 MENU and then
retrieve diagnostic trouble codes.
NOTE: Ensure TEST 1A - VERIFICATION OF THE COMPLAINT is performed
when trouble shooting the vehicle. This test checks for
diagnostic trouble codes with vehicle stationary and during
road test. See TEST 1A - VERIFICATION OF THE COMPLAINT under
TROUBLE SHOOTING CHARTS.
NOTE: The DRB-II scan tool can be used in several different modes
using manufacturer's instructions to activate system
components and perform several tests on transmission. See
DRB-II OPERATING MODES .
Entering AW4 MENU
1) Ensure ignition is off. Connect DRB-II to 6-pin
transmission diagnostic connector. See Fig. 3. Transmission diagnostic
connector is located to the right of the steering column on driver's
side of instrument panel above accelerator pedal or below glove box on
passenger's side.
Fig. 3: Diagnostic Connector & Terminals I.D. (Cherokee)
Courtesy of Chrysler Corp.
2) Turn ignition on. Copyright date and diagnostic program
will be briefly displayed. If DRB-II displays an error message,
proceed to DRB-II PROBLEMS & ERROR MESSAGES . The following are
possible error messages that may appear.
1) Once all diagnostic trouble codes have been obtained,
diagnostic trouble code(s) can be erased from TCM memory by
disconnecting electrical connector from TCM for at least 15 seconds.
CAUTION: DO NOT disconnect battery, as data stored in other vehicle
control modules will be lost.
2) The TCM is located behind right side of instrument panel
on Cherokee. See Fig. 1.
DRB-II OPERATING MODES
NOTE: The DRB-II can be operated in several different modes to
perform various tests. Except for voltmeter/ohmmeter and HOW
TO USE modes, all other operating modes are selected from
AW4 MENU. See ENTERING AW4 MENU under RETRIEVING DIAGNOSTIC
TROUBLE CODES.
VOLTMETER/OHMMETER MODE
To access voltmeter/ohmmeter mode, connect Red volt-ohmmeter
test lead to Red port at top right corner of DRB-II. There are 2
different ports on top of DRB-II; ensure test lead is connected to
proper port. Access voltmeter or ohmmeter mode using manufacturer's
instructions.
NOTE: The DRB-II is grounded through transmission diagnostic
connector and only one test lead is required. When
diagnosing transmission, an external volt-ohmmeter may
sometimes be required.
HOW TO USE MODE
1) This mode gives instructions on DRB-II usage. To enter
this mode, see steps 1) through 4) of ENTERING AW4 MENU under
RETRIEVING DIAGNOSTIC TROUBLE CODES . Select 2) HOW TO USE.
2) A series of screens will be displayed explaining DRB-II
key usage for system diagnosing.
SYSTEM TEST MODE
NOTE: SYSTEM TEST mode consists of a stationary test and a road
test. The SYSTEM TEST mode must be selected from AW4 MENU.
See ENTERING AW4 MENU under RETRIEVING DIAGNOSTIC TROUBLE
CODES.
1) Stationary test monitors transmission system data, current
valve body solenoid failures, switch failures, correct TCM
application, calibration and operation. Road test checks all valve
body solenoids and speed sensor.
2) Technician will be instructed to place shift lever in each
gear position, starting by shifting into 1-2 position. Once
transmission is in Park, brake pedal must be depressed to check brake
switch.
3) After brake switch is checked, technician will be
instructed to slowly depress throttle. DRB-II will display 7 asterisks
( ******* ) corresponding to throttle position. While depressing
accelerator, Throttle Position Sensor (TPS) sweeps through entire
range of positions required by the TCM.
4) A corresponding asterisk will be cleared from DRB-II
display as each throttle position is sensed by TCM. Several attempts
may be required to clear all asterisks from the display, depending on
TPS cannot be rotated, reinstall TPS with end of throttle
shaft on other side of TPS socket tangs.
Fig. 128: Installing Throttle Position Sensor (TPS)
Courtesy of Chrysler Corp.
TRANSMISSION CONTROL MODULE (TCM)
Removal & Installation (Cherokee)
Ensure ignition is off. Disconnect electrical connector from
TCM, located behind right side of instrument panel. See Fig. 129.
Remove fastener and TCM from instrument panel. To install, reverse
removal procedure.
Fig. 129: Transmission Control Module (TCM) I.D. (Cherokee)
Courtesy of Chrysler Corp.
VALVE BODY SOLENOID
Rear Window Defogger Relay Under instrument panel, to
right of steering column.
Rear Wiper Relay In tailgate, next to wiper
motor.
Starter Relay (Graphic 1) Behind right headlight, on
wheelwell.
System Sentry Control Module Under dash, to right of
steering column.
Transmission Control Module Under right side of instrument
panel.
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Component Component Location
A/C-Heater Blower Motor In evaporator housing.
\003
FU EL IN JE C TIO N S YSTE M - T B I
1 988 J e ep C hero ke e
1988 Electronic Fuel Injection
JEEP/RENIX THROTTLE BODY INJECTION
2.5L Cherokee, Comanche, Wagoneer, Wrangler
DESCRIPTION
The Throttle Body Injection (TBI) system is a single
injector system that introduces fuel into throttle body from above
throttle plate. Fuel injector, located within throttle body, is
controlled by the Electronic Control Unit (ECU).
The ECU is a sealed microprocessor that receives input
signals from several sensors and other related engine components.
Based on these inputs, ECU generates output signals that control and
adjust air/fuel mixture and ignition timing as necessary for proper
engine performance.
ECU also controls engine idle speed, emission control
systems, upshift indicator light (manual transmission only), and A/C
compressor clutch.
OPERATION
ELECTRONIC CONTROL UNIT (ECU)
On Cherokee, Comanche and Wagoneer, ECU is located under
instrument panel, above accelerator pedal. On Wrangler, ECU is
located behind glove box. Input information from various engine
sensors to ECU is used to determine engine operating conditions and
needs. Battery voltage input is used to ensure that correct output
voltage is supplied by ECU during fluctuations in battery voltage.
FUEL INJECTOR
Fuel injector is mounted in throttle body so that fuel is
injected into incoming airflow. When injector solenoid is energized,
armature and plunger move upward against spring. Check ball above
injector nozzle moves off seat and opens small orifice at end of
injector.
Fuel supplied to injector is forced around ball and through
orifice, resulting in fine spray of fuel. Volume of fuel injected is
dependent only on length of time that injector is energized by ECU,
as fuel pressure is constant at injector. During cold engine starts,
extra fuel is supplied so richer mixture will aid in starting.
FUEL PRESSURE REGULATOR
Fuel pressure regulator is integral part of throttle body.
Pressure regulator has a spring chamber that is vented to same
pressure as tip of injector. Because differential pressure between
injector nozzle and spring chamber is same, only the length of time
that injector is energized controls volume of fuel injected.
Fuel pump delivers more fuel than is required by engine.
Excess fuel goes to fuel tank from pressure regulator via fuel return
hose. Fuel pressure regulator function is mechanical and ECU does not
control it.
FUEL PUMP
1 - 25 Amp
Rear Washer/Wiper.
2 - 15 Amp
Radio, Cigarette Lighter.
3 - 25 Amp
Blower Motor.
4 - 20 Amp
Turn Signal, Back-Up Lights, Rear Window Defogger Relay.
5 - 10 Amp
Dome Light, Courtesy Lights, Glove Box Light, Cargo Light,
Radio Memory, Power Mirrors, Teltak Connector.
6 - 15 Amp
Hazard Warning System, Stoplights.
7 - 10 Amp
Parking Lights, Headlight Warning Chime/Buzzer, Instrument
Panel Light Dimmer.
8 - 7.5 Amp
Gauges, Instrument Cluster, Seat Belt Warning, Headlight
Delay, Chime Module, Overhead Console.
9 - 5 Amp
Instrument Panel Illumination.
10 - 25 Amp
Rear Window Defogger.
11 - 30 Amp (Circuit Breaker)
Power Door Locks, Power Seats, Trailer Towing Wiring Harness.
12 - 10 Amp
ETR Radio, Power Antenna.
13 - Not Used (1984-87); 7.5 Amp (1988)
Transmission Control Unit.
14 - 25 Amp
Headlight Delay, Horns, Security Alarm.
15 - 5.5 Amp (Circuit Breaker)
Front Wiper.
16 - 30 Amp (Circuit Breaker)
Power Windows.
17 - 10 Amp
Clock, Security Alarm (Ign).
CAUTIONS & WARNINGS
REPLACING BLOWN FUSES
Before replacing a blown fuse, remove ignition key, turn off
all lights and accessories to avoid damaging the electrical system. Be
sure to use fuse with the correct indicated amperage rating. The use
of an incorrect amperage rating fuse may result in a dangerous
Fig. 2: Typical Heater & Defroster Components
Courtesy of Chrysler Motors.
BLOWER MOTOR R & I
NOTE: On Cherokee and Comanche, blower motor and fan are removed
from engine compartment.
Removal & Installation
1) Remove heater core housing assembly. On all models, remove
blower motor electrical connectors. Detach screws retaining blower
motor assembly to heater housing. Remove blower motor and fan
assembly. On Cherokee and Comanche, detach fan retaining clip from fan
hub, if necessary. Remove fan from motor shaft.
2) To install, reverse removal procedure. If removed, ensure
ears of retaining clip are over flat surface on motor shaft. Check
blower motor and heater operation.
CONTROL PANEL R & I
Removal & Installation
1) Disconnect battery ground. On Cherokee, remove lower
instrument panel. On all models, remove instrument panel bezel. On
Cherokee, remove clock and radio (if equipped).
2) On all models, remove heater control panel attaching
screws. Pull out control panel and disconnect vacuum hoses, wires and
cables. Note locations for reassembly reference. Remove control panel.
To install, reverse removal procedure.
CONTROL CABLES R & I
REMOVAL (CHEROKEE & COMANCHE)
Remove control panel. Detach cable from heater control panel.