
Thanks
 are due to the excellent, knowledgeable and helpful staff at FIAT main dealers, Ryauto of Amblecote, in the West 
Midlands for supplying vehicles and for their assistance with this chapter. In particular, thanks are due to the efficient Maurice 
Hough, Service Manager, the experienced Foreman, Tony Morris, and young demon mechanic, Matthew Worsfold. 
Some of the suggested inspection/replacement intervals may not correspond to those shown in the original handbook. The suggested 
schedule, based on FIAT'S recommendations, takes into account the age of the vehicle and the annual MoT test in the UK. 
In practice, because of the split between (mainly) 12 month/9,000 mile and 18 month/13,500 mile intervals, you will need to 
service your Tipo or Tempra at most, if not every, 6 month interval. 
IMPORTANT NOTE: Each service should be carried out at EITHER the recommended mileage OR the recommended time 
interval, whichever comes first. 
SERVICE INTERVAL CHART 
SERVICE INTERVALS: KEY 
A 
-
 Every week, or before every long journey. F
 -
 Every 3 years or 27,000 miles. 
B 
-
 Every 6 months, or 4,500 miles. G
 -
 Every 4 years or 36,000 miles. 
C - Every 12 months, or 9,000 miles. H
 -
 Every 6 years or 54,000 miles. 
I
 -
 Every 63,000 miles. D - Every 18 months , or 13,500 miles. 
H
 -
 Every 6 years or 54,000 miles. 
I
 -
 Every 63,000 miles. 
E 
-
 Every 2 years or 18,000 miles J
 -
 Every 72,000 miles. 
PART A: REGULAR CHECKS 
SERVICE INTERVALS 
Job 1. Engine oil
 -
 check level A 
Job 2. Cooling system
 -
 check level A 
Job 3. Brake/clutch fluid
 -
 check level A 
Job 4. Battery
 -
 check electrolyte level A 
Job 5. Screen washer fluid
 -
 check level A 
Job 6. Tyres
 -
 check pressures and 
condition (road wheels) A 
Job 7. Check lights/change bulbs A 
PART B: THE ENGINE AND 
COOLING SYSTEM 
Job 8
 -
 Petrol. Change engine oil and filter C 
Job 8
 -
 Diesel. Change engine oil and filter B 
Job 9. Check crankcase ventilation H 
Job 10. Check/adjust valve clearances D 
Job 11. Check camshaft timing belt F 
Job 12. Change camshaft timing belt I 
Job 13. Check cooling system C 
Job 14. Change engine coolant E 
PART C: TRANSMISSION 
Job 15. Check manual gearbox oil level C 
Job 16. Change manual gearbox oil J 
Job 17. Check auto, transmission fluid level C 
Job 18. Change auto, transmission 
fluid and filter F 
Job 19. Check driveshaft gaiters C 
Job 20. Check/adjust clutch C 
Job 21. Check auto, transmission selector 
cable E 
PART D: IGNITION AND ELECTRICS 
SERVICE INTERVALS 
Job 22. Check/clean/gap spark plugs B 
Job 23. Change spark plugs D 
Job 24. Check/clean HT leads and 
distributor cap C 
Job 25. Check ignition timing C 
Job 26. Check/adjust drive belt/s D 
Job 27. Check electric fan operation C 
Job 28. Run diagnostic ignition/injection test D 
PART E: FUEL AND EXHAUST 
Job 29. Check fuel pipes for leaks C 
Job 30. Change petrol air filter D 
Job 31. Change diesel air filter C 
Job 32. Change petrol fuel filter F 
Job 33. Drain diesel fuel filter B 
Job 34. Change diesel fuel filter C 
Job 35. Check/adjust petrol engine idle 
and emissions C 
Job 36. Check emission/evaporative/EGR systems F 
Job 37. Check Lambda sensor F 
Job 38. Check/adjust diesel idle speed C 
Job 39. Check/adjust diesel injection timing E 
Job 40. Check inlet and exhaust manifold fixings D 
Job 41. Check exhaust system C 
PART F: STEERING AND 
SUSPENSION 
Job 42. Check front wheel bearings C 
Job 43. Check front suspension C 
Job 44. Check steering column, joints and rack C 
Job 45. Check power steering fluid C 
Job 46. Check rear wheel bearings C 
Job 47. Check rear suspension C 
Job 48. Check wheel bolts for tightness C  

each track rod end (TRE). Also, look out for a split gaiter. 
Replace the TRE if the gaiter is split, or it will rapidly fail. 
E3 INSIDE INFORMATION: Try placing your hand over the 
TRE as the steering is moved. If there are any signs of 
wear, replace the TRE. Q 
STEERING COLUMN 
44B. The steering column has two universal joints (A) which 
need to be checked for wear. While your assistant is turning 
the steering wheel, check to see if there is any movement in 
the universal joints. 
44C. The upper joint is found 
alongside the foot pedals. 
Q INSIDE INFORMATION: 
Place your hand over the joint 
-
 you can usually feel the 
movement better than you 
can see it. If there is ANY 
movement at all, play at the 
steering wheel will be greatly 
exaggerated
 -
 replace the 
faulty universal joint. B 
STEERING RACK GAITERS 
44D. B INSIDE INFORMATION: Check the right hand 
gaiter from beneath; the left-hand from inside the 
engine bay. Q 
Turn the ignition key to the 'MAR' (ON) position but take care 
not to start the engine. Turn the steering wheel to full right 
lock. From underneath the bonnet, examine the gaiter (see 
illustration 44B, parts B) on the left-hand side, which will now 
be fully extended. Check visually for splits or oil leakage. Turn 
the steering wheel to the opposite lock and examine the gaiter 
(B) on the other side of the rack. If necessary, replace IMMEDI-
ATELY
 -
 the rack will rapidly be ruined if the gaiter is split. 
Also, watch the steering rack body (C) to see if it is firmly 
attached. If there is any movement between the rack and its 
mountings, check the securing bolts for tightness. 
• Job 45. Check power steering fluid. 
45A. When the 
engine is cold, the 
power steering fluid 
should not drop below 
the LIVELLO (level) 
mark (B) on the 
reservoir (A)... 
45B. ...or the mark on the dipstick, as shown. It's okay for the 
level to appear too high when the engine is hot. 
IMPORTANT NOTE: The reservoir 'floats' around the 
engine bay
 -
 in different places in different models. 
• Job 46. Check rear wheel bearings. 
Tipo/Tempra rear wheel bearings are sealed in their hubs and 
are usually very long lived. See the checking procedures 
described in Job 42, but remember not to apply the 
handbrake! Also note that the rear wheels will be easier to 
spin than the fronts. 
• Job 47. Check rear suspension. 
Chock the front 
wheels, jack the rear 
of the car, and place 
stands under the axle, 
as close to the wheels 
as possible. Lower the 
car onto the axle 
stands. 
47. Check the subframe mountings (x4), the trailing arm bush 
pivot bolts, the shock absorber lower mounting bolts and the 
anti-roll bar mounting bolts for tightness. Check the condition 
of the mounting bushes by levering them with a screwdriver. 
Replace if excessive movement or bush deterioration are 
noticed. See Chapter
 6,
 Repairs and Replacements.  

Job 17. Diesel engine. 
Valve clearances - adjustment. 
D INSIDE INFORMATION! After carrying out Job 16, 
valve clearance measurement and adjustment is now 
needed. Both measurement and shim replacement are 
carried out in the same manner as for the petrol engine 
(.Job
 7), so refer to this and also to Chapter 3, Facts 
and Figures for specifications. B 
Job 18. Diesel engine - removal. 
moving parts with engine oil during assembly. See Chapter 3, 
Facts
 and Figures for specified tightening torques. 
luei suppiy diiu leium pipe;> 
at the injection pump... 
• Step 9: ...and the stop 
control supply cable. Also 
disconnect the cable from 
the injection pump hydraulic 
advance control sensor and 
the alternator cables. 
• Step 10: 
Disconnect the oil 
feed and return 
pipes between the 
thermostatic valve 
and the radiator 
and tie clear. 
I
This should
 be read in connection with Job 8 
Q INSIDE INFORMATION! • The turbo and non-turbo 
diesel engines are essentially similar. 
• The under-bonnet scene is in some ways different 
because of the extra plumbing required when a turbo is 
fitted. 
• Locations and shapes of various items may differ, or 
not exist at all on the non-turbo unit. 
• As most complexity is found with the turbo engine, 
I
the
 following illustrations are mainly of this version. 
• The power units are removed from under the car, 
therefore make sure you can raise the car enough to 
achieve this. Support the car firmly and safely on axle 
stands. D 
Q Step 1: Disconnect the negative lead from the battery 
and drain
 the cooling system. Q Step 2: Remove the bonnet lid. 
• Step 3: Drain the transmission oil. 
Q Step 4: Disconnect and remove all pipes and hoses. 
Q Step 5: Undo all electrical connection and label them 
with masking
 tape. Write matching numbers on each male 
and female
 connection to assist reconnection, later. 
Q Step 6: Disconnect the power steering pump pipes 
(where fitted),
 catching any spilt fluid and tie them clear. See 
Job 14. 
• Step 7: Part the 
connection for the 
electronic
 speedometer 
magnetic impulse 
generator
 (when fitted). 
Q Step 11: Disconnect the clutch cable, adjacent earth lead 
and reversing light switch other cable connection from the top 
of the gearbox. 
• Step 12: Disconnect the leads from the oil pressure 
warning light from the oil filter mounting, and the oil level 
warning light switch. 
• Step 13: From under the car, remove the exhaust front 
section from the manifold and from its support brackets. 
O Step 14: Remove the front road wheels and the access 
panel from each wheel housing. 
• Step 15: Remove the brake pad wear sensor cables, 
when fitted. 
Q Step 16A: On the turbo version, undo the six 'Allen' 
screws securing the inboard end of each drive-shaft. Undo the 
two pinch bolts that fix each stub axle to the suspension struts 
and pull them clear. Ease the drive-shafts clear of the trans-
mission casing 
-
 take care 
not to 
damage the 
protective 
boots.  

• Step A2: Start the engine and run until fluid emerges 
from the loose injector fitting. 
G Step A3: Keep the engine running and tighten the four 
injector fittings. 
B INSIDE INFORMATION: If the engine will not start, 
check all fuel inlet pipe union points (see illustration Job 
18-A1,
 part D) and also the pipe fittings (Job 18-A1, 
part E). Replace seal washers to eliminate the possibility 
of air leaks. H 
PART B: BLEEDING WATER FROM DIESEL 
Bleed off water from the fuel filter as follows: 
• Step B1: Unscrew the water bleed screw (Job 18-A1, 
part B) under the filter. 
• Step B2: Unscrew air bleed screw (Job 18-A1, part Q 
above the filter. 
• Step B3: Let water and fuel emerge until no more water 
is present, then tighten, firstly the water bleed screw (B) under 
filter, and then the air bleed screw (C) above the filter. 
PART G: STEERING AND SUSPENSION 
PART G: Contents 
Job
 1.
 The systems explained. 
Job
 2.
 Steering wheel
 -
 removal and refitting 
Job 3. Track rod end balijoint
 -
 replacement. 
Job
 4.
 Steering rack gaiter
 -
 replacement. 
Job 5. Steering rack
 -
 replacement. 
Job
 6.
 Power steering pump
 -
 removal and refitting 
Job
 7.
 Lower wishbone
 -
 replacement. 
Job 8. Bleeding the power steering. 
Job 9. Front anti-roll bar
 -
 removal and refitting. 
Job 10. Rear anti-roll bar (when fitted). 
Job 11. Front shock absorber
 -
 replacement. 
Job 12. Front wheel bearing
 -
 replacement. 
Job 13. Rear shock absorbers and coil springs
 -
 replacement. 
Job 14. Rear suspension and wheel bearings
 -
 replacement. 
Job 1. The systems explained. 
The
 following drawings should be followed in connection with 
the
 relevant Jobs in this Part of the manual. 
1
 -
 anti-roll bar link 2
 -
 cast iron lower wishbone with steel sleeved inner bushes and wishbone to hub carrier balijoint 3
 -
 front crossmember 4
 -
 hub carrier 5
 -
 shock absorber 6
 -
 coil spring 7
 -
 anti-roll bar 8
 -
 steering rack 9
 -
 trackrod 
10 - trackrod balijoint 11 - shock absorber top mounting 12 - steering column assembly 13 - steering column universal joint Job 1-1A 
G Point 1A: All the Tipo and Tempra front suspension and 
steering layouts are virtually identical. This is the general LI Point 1B: This is a breakdown of front suspension 
layout, shown here without power steering and in left-hand components available as spare parts from FIAT, 
drive
 form.  

Q Step A9: Place the steering wheel in the dead ahead 
position and engage the rack pinion splines with the column 
coupling. 
Q Step A10: Continue refitting in the reverse order of 
removal. 
• Step A11: Take your car to your nearest FIAT dealership 
or tyre specialist to have the front wheel alignment set before 
using the car further. This is NOT a job you can do at home 
but is DOES need doing as soon as possible to avoid severe 
tyre wear and dangerous braking and steering! 
PART B: POWER STEERING RACK 
LI Step B1: This is the layout of the power steering rack. 
The hydraulic pipe unions (arrowed) must be disconnected 
and the fluid drained, before the rack can be removed. See 
Job 6 for details of how to refill and bleed the system. 
You must take care to: 
• remove the union sealing rings
 -
 two for each union
 -
 and 
renew them. 
• seal the open ends of pipes and connections with masking 
tape so that no dirt or other contamination can get in. 
IMPORTANT NOTE: Stiffening-up of the steering may be 
due to either the pump control pulley belt slipping or 
insufficient oil. Check before assuming that the pump or 
rack is faulty. If either the pump or the power rack 
should fail, the power assisted steering will operate like 
a normal mechanical steering box, except that it may be 
higher geared and therefore more difficult to turn. 
Job 6. Power steering pump 
removal and refitting. 
IMPORTANT NOTE: The power steering pump cannot be 
rebuilt, even by a FIAT dealer. Have its pressure tested by 
your dealer but replace or exchange the unit. 
[_) Step 1: Remove the coolant pump/alternator drivebelt. 
See Chapter
 5,
 Job 26. 
• Step 2: Remove the unions from the two fluid pipes (2 
and 5) from the pump (1) and remove the two sealing 
washers from each union. 
Q Step 3: Slacken the power steering pump 
pivot/attachment bolts, swivel the pump and remove the 
drivebelt. 
• Step 4: Unbolt and remove the pump. 
• Step 5: B INSIDE INFORMATION: If you prefer, you 
can unbolt the mounting brackets from the pump and 
unbolt the drivebelt guard, after removing the pulley. I 
• Step 6: When refitting, be sure to use new sealing 
washers on the unions and adjust the belt correctly, as 
described in Chapter
 5,
 Job 26 
Job 7. Lower wishbone 
replacement. 
• Step 1: 
Remove the nut 
(2) and the pinch 
bolt (7) and 
remove the 
balljoint (arrowed) 
from the hub 
carrier (1). 
• Step 2: Undo the bottom nut on the anti-roll bar link, 
retrieve the bushes and washers. 
• Step 3: Undo the four mounting bolts (arrowed) and 
withdraw the wishbone from the car. 
H INSIDE 
INFORMATION! If 
either the balljoint 
or inboard 
mountings become 
worn, the whole 
wishbone will have 
to be changed as an 
assembly. E3 
130 
1 - power steering pump 2 - oil supply pipe 3 - reservoir 4 - oil return - rack to reservoir 5 - pipe supplying oil under pressure to rack Job
 6-2  

gjpjgjjl 'READING' YOUR SPARK PLUGS 
Champion explain how the condition of spark plug firing ends can act as a guide to the state of tune and general condition of the engine. The examples shown are assumed to be the correct grade for the engine. 
NORMAL 
Core nose lightly coated with grey-brown deposits. Electrodes not burning unduly
 -
 gap increasing by about 0.01 mm every 1,000 miles approximately (with the use of unleaded fuel). Spark plugs correct for engine. 
OIL FOULING 
Deposits can short-circuit firing end, weakening or eliminating spark. Causes: worn valve guides, bores or piston rings, or while new engine is running-in. Replace spark plugs. Cure oiling problem. 
SPLIT CORE NOSE 
(May first appear as hair-line-crack). Probably caused by: Over-advanced ignition timing. Faulty distributor advance mechanism. Use of low octane fuel. Weak mixture. Manifold air-leaks. Cooling system problems. Incorrect gap-setting technique. 
HEAVY DEPOSITS 
Possible causes: Fuel or oil additives. Excessive upper cylinder lubricant. Worn valve guides. Unvarying speed (stationary engine). Replace spark plugs. 
OVERHEATING 
Likely causes are: Over-advanced ignition timing, or faulty distributor advance mechanism. Use of low octane fuel. Weak mixture. Discard spark plugs showing signs of overheating, and cure the cause. 
CARBON FOULING 
Look for dull black sooty deposits. (Unleaded fuel carbon fouling can appear similar to oil fouling). Deposits can short circuit the firing end, weakening or eliminating the spark. Check for: Over-rich mixture, faulty choke or clogged air filter. Replace spark plugs. 
INITIAL PRE-IGNITION 
Caused by serious overheating. Causes are those listed for overheating, but may be more severe. Corrective measures are urgently needed before engine damage occurs. Discard plugs in this condition. 
FACT FILE: CORRECT INSTALLATION 
• Make sure seating areas are perfectly clean. 
• Insert plug finger tight to seat. Ensure plug 'spins' freely. 
• PLUGS WITH SEATING GASKET: Tighten to relevant torque setting. 
• PLUGS WITH TAPER SEATS: Tighten a further l/16th turn ONLY - no further! 
• Overtightening can damage cylinder head or make taper seat plugs impossible to remove. 
RECOMMENDED FL LUBRICANTS 
FOR YOUR FIAT TIPO ARID TEMPRA 
COMPONENT/ TIPO & TEMPRA TIPO SELECTA & TEMPRA SELECTA TIPO & TEMPRA DIESEL CAPACITY 1.4 and 1.6 1.6 and 1.6 i.e. 1.7 D, 1.9 Dand 1.9 TD 
ENGINE SELENIA 20K SELENIA 20K SELENIA TURBO DIESEL CAPACITY 3.8 L 3.8 L/4.2 L 5.0 L 
MANUAL TRANSMISSION TUTELA ZC80/S -TUTELA ZC80/S CAPACITY 2.0 L -2.0 L 
AUTOMATIC TRANSMISSION -TUTELA CVT -CAPACITY -3.5 L (a) -
DIFFERENTIAL(S) FROM GEARBOX FROM GEARBOX FROM GEARBOX CAPACITY ---
STEERING BOX TUTELA K854 TUTELA K854 TUTELA K854 CAPACITY 80 g (b) 80 g (b) 80 g (b) 
CONSTANT VELOCITY JOINTS TUTELA MRM2 TUTELA MRM2 TUTELA MRM2 CAPACITY 95 g (each) 95 g (each) 95 g (each) 
BRAKE FLUID RESERVOIR TUTELA PLUS 3 TUTELA PLUS 3 TUTELA PLUS 3 CAPACITY (NON-ABS) 0.40
 L
 (c) 0.40 L (c) 0.40
 L
 (c) 
COOLANT PARAFLU 11 PARAFLU 11 PARAFLU 11 CAPACITY 6.5 L(d) 6.5 L(d) 8.8
 L
 (d) 
WINDSCREEN WASHER TANK AREXONS DP1 AREXONS DP1 AREXONS DP1 CAPACITY 5.0 L 5.0 L 5.0 L 
NOTES: (a) DRAIN/REFILL CAPACITY (b) IF MODEL FITTED WITH POWER ASSISTED STEERING USE 0.75 L TUTELA Gl/A (c) IF ABS BRAKING IS FITTED USE 0.52 L TUTELA TOP 4 (d) COOLING SYSTEM AT A CONCENTRATION OF 50% COOLANT TO 50% WATER 
CHANGE PERIODS: See Chapter 5, Service Intervals 
154  

A Accelerator linkages and cables 118,119 Aerial 112 Airbag 14, 63, 128 Air cleaner/filter 51 Air Conditioning 12,41 Alternator, drive belt . . 49, 50, 110 Antifreeze 43, 44 Anti-roll bars 131 Auto-Biography 1 Automatic transmission fluid 45 gear selector cable 102 
B Ball-joints steering and suspension 57 Battery disconnecting 36 electrolyte 36 safety 7 Bellows, steering gear (see 'Gaiters') Bonnet 15, 143 Brakes 59 to 62, 134 to 142 bleeding 141 caliper 59 to 61, 135, 137 cylinder (master) 138 discs, front 59, 135 discs, rear 61, 137 drums 60, 136 fluid, check level 35,36 handbrake 61, 142 hoses/pipes 62, 141 pads 59, 135, 137 pressure regulating/proportioning . . . valve (ABS) 140 pressure regulating/proportioning valve (Non-ABS) 139 RPM sensors (ABS systems) .... 140 safety 7 servo 138 shoes 135 wear sensors (non-ABS) 60 Bulb renewal (see 'Lights') Bushes 57 Bumper removal and refitting. 146 
c Cables accelerator 118,119 automatic transmission ... 101, 102 choke 119 clutch 46, 101 handbrake 61 Caliper, brakes (see 'Brakes') Camshaft belt 43, 66 Capacities 19,154 Carburettor adjustment 53 removal 117 Catalytic converter 54, 55 safety 6 Central locking 114 Choke 119 Clutch adjustment 46, 100 hydraulic 46, 105 replacement 100 cable 46, 101 Coil, ignition 47, 107, 108 Coil spring 57 Constant Velocity (C.V.) joints (see 'Driveshaft') Contents 4 Controls and switches ... 10 to 14 Cooling system .. 35, 43, 106 to107 change coolant 43 radiator pressure cap 35 Crankcase ventilation system 42 Cylinder head Diesel 87 to 93 
Petrol 67 to 73 
D Data 17 to 27 Diesel bleeding the system 126,127 fuel filter 52 glow plugs 115 injection pump 56,124 injectors 126 Disc, brakes (see 'Brakes') Distributor 108, 109 cap 47 Marelli Breakerless 48 Marelli Digiplex 2 48, 49 Doors hinges 62 locKs and handles 147 to 150 removal and refitting 147 trim panels 146 Drivebelts alternator 49, 50, 110 camshaft 43 Driveshaft C.V. joints 103 gaiters 45, 103 removal and refitting 103 Drum (see 'Brakes') 
E Electrical system 110 to 115 Electronic control module 54 safety 7 Emergency starting 16 Emissions 31, 51 to 56 control 53, 54 legal limits 31 Engine bay layouts 34 Engine dismantling Diesel 95 Petrol 73 Engine mountings Diesel 95 Petrol 83 Engine oil (see 'Oil') check level 34 Engine refitting Diesel 94 Petrol 82 Exhaust manifold 56 Exhaust 56 system 56, 122 Expansion tank 35 
F Facts & Figures 17 to 27 Fan 50, 106 Fast idle carburettor 53, 54 fuel injection 54 diesel 55 Filter air 51 diesel 52 petrol 52 oil (see 'Oil filter') pollen 63 Fire Extinguisher . 6 Fluoroelastomers, safety 8 Fuel cut-off switch 13 Fuel gauge 114 Fuel injection 52, 54, 55, 117 Fuel lines/pipes 51 Fuel pump electric 120 mechanical 120 Fuel system 51 to 56 evaporation control system . 54,122 Fuel tank 121 Fumes, safety 6 Fuses 40 
Gearbox (transmission) .... 44 to 46 oil (automatic) . . 45 oil (manual) 44 Generator drive belt (see 'Alternator, drive belt') 
H Handbrake 61, 142 Headlights (see 'Lights') adjustment 62 bulb replacement 37 Headrest 153 Heater 11 Hoses/pipes (see 'Pipes and hoses') HT leads 47 Hub front 104 rear 134 
I Identification numbers 27 Idle speed adjustment (see 'Carburettor') Ignition system 46 to 51, 107 to 109 coil 47,48 safety 7 Ignition timing 19, 48 to 50 Instruments 110 panel lights 10 Intercooler 123, 124 
J Jacking safety 5 wheelchange 15, 16 Jump leads (Jump starting) 16 
L Lambda sensor ... 54, 55, 121, 122 Lights fog lights 13, 38 hazard warning 13 headlights 13,37 indicators 13, 37 interior 15, 39, 40 MoT 28 number plate 39 rear lights 38 reversing lights 39 sidelights 13, 37 Locks and latches 9, 10, 62 Lubricants 154 
m Manifold fixings 56 Mirrors 14, 150 Mixture adjustment (see 'Carburettor') Model years 17, 18 MoT, getting through 28 to 31 
m Number plates (lights) . . 28, 39, 145 
o Oil change disposal 7, 8 engine 41, 42 transmission 44, 45 safety 7 Oil filler cap 35 Oil filter 41 Oil level engine 34, 35 gearbox 44, 45 topping up 35 
P-Pads, brake (see 'Brakes') Pipes and hoses brakes 62, 138, 141 hot air 121 radiator (cooling system) 43 Plastics, safety 7 Production changes 17, 18 
ft Radiator .* 106 Raising the car 5 Repair data 20 Road test, brakes and steering ... 63 Rotor arm 47, 49 
s Safety First! 5 to 8 Seats 14, 151 to 153 mountings 62 Seat belts mountings 62 pretensioners 151, 152 Servicing Your Car 32 to 63 Shock absorbers 57,131 Shoes, brake (see 'Brakes') Sidelights (see 'Lights') Spark plugs 47, 154 Specifications (see 'Facts & Figures') Speedometer cable 110 Starter motor 110 Steering 57, 58, 127 to 131 lower wishbone 127, 130 power steering 58, 130 rack gaiters 58, 133 Steering wheel 128 Sun roof 151 Suspension ... 57 to 59, 127 to 134 front 57, 127, 131 rear 58, 59, 128, 133 strut 57, 131 
T Tailgate wiper (see 'Windscreen wipers') Tailgate and strut 144 Thermostat 107 Throttle cable and pedal (see 'Accelerator, linkage and cables') Timing belt 43 Diesel 85 to 87 Petrol 65, 66 Torque wrench settings ... 23 to 27 Track control arm (inner bushes). . 57 Track rod ends 57, 58, 128 Transmission. . 80 to 83, 95, 98 to 106 removal 80 to 82 separation and reconnection (Diesel). . 95 separation and reconnection (Petrol). . 83 Transmission fluid 44, 45 Turbocharger replacement 122 to 124 Tyre checking 30, 36 pressures 18,36 
u Universal joints 28, 58 Using your car 9 to 16 
¥ Vacuum unit, distributor 48 Valve clearances 42, 43, 79, 93 Valve grinding 72 Vehicle Identification Numbers (VIN) 27 
w Washer fluid reservoir 36 Water pump 107 Wheel alignment 28 Wheel bearings 57, 58 Wheel bolts 59 Wheel changing 15,16 Wheel cylinder 137 Wheel sizes 18 Windscreen, damage 29,162 Window regulator 147 to 149 Windscreen washers 112 Windscreen wipers 13,111 Wiring diagrams 155 to 174 
Gaiters 30, 57 
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