1987 PORSCHE 944 power steering

INDEX
A
ABS Acceleration diagram Accelerator pedal Air Bag System Air - cleaner
- conditioner
- filter
Alternator warning light Antifreeze Antilock, Brake system Anti-theft alarm Ashtray Automatic- garage door
- speed control
- transmission
- transmission fluid B
Battery
Boost pressure gauge
Brake - booster
- fluid
- fluid warning light
- pads
- parking
- pedal
- system
- warning light
Break-in hints
Bulb replacing
Buzzer 28,39
118-129
55
20, 21, 38, 3980, 8144-4680,81 39
74,75,11028, 39
11
42, 98
25
29
53-55
78,110,128
90-9234
27
39,79,11039
27,37,47,79,80 26
26, 27
26,27,11537
47
93-98
10,18,24,30
C/D
CASIS
Capacities
Car care instructions
Casis
Catalytic Converter
Cautions
Central locking
Central warning light
Cigarette lighter
Cleaning
Clock
Clutch pedal
Collapsible spare tire
Control warning light system
Coolant Temperature Gauge
Cooling system
Corrosion prevention
Dashboard
Defogging/defrosting
Dimensions
Doors
Driving hints
E/F
Electrical system
Emergency- flasher
- starting
Emission Control System
Engine - cooling
- exhaust
- hood
- number
- oil checking & changing
- oil
-speed, max 35
110
61-66
35
50,10267
13
37
41
61-66 40
27
85
36-39 36
74-77
65-66
24
44-46 114
12,138-9, 48, 49
89-92
41
92
100-103 74-77
48
586
69-72
69,110,111,128
34,47,52,106-
108
Fan control switch knob
Fan, radiator
Filling capacities
Fog lights
Fuel - economy
- evaporation control
- gauge
- recommendation
- tank
Fuses and relays
G/H
Gas Station Information
Gasohol
Gasoline
Gear ratio diagram
Gearshift lever
Glove compartment
Hatchback
Headlights
Headlight- dimmer
- flasher
- switch
- washing system
Heater/ventilation controls
Hood - front
- rear
Horn
I/J
Ignition/steering lock
Instrument illumination
Instruments
Interior ligh 44
36, 74 110
30, 96, 97
49
103 37
50, 51
50,110
89,126
126-129 51
50,51
122-125 52-55
42
56
30,95,99 30
30
30
31,32,81,11044-4658
56,57
21,24
24
30
33-40
43, 98
4

Jack
- supports
K/L
Keys
Kickdown
Lane changer
Leather
License plate light
Light switch
Lights - ashtray
- fog
- interior
- license plate
- parking
- turn signal
Locks - doors, wheels
Loudspeakers
Lubricants
Luggage compartment
M/O
Manual transmission
- oil
Mirrors
Oil- change
- consumption
- filter changing
- pressure gauge
- pressure warning light
Octane rating
Oxygen Sensor
P/R
Paint code number 68
87, 88, 129
10-11,86 55
30
65
98
30
98
30, 96, 97
43, 9898
30, 37, 93, 94
30,93,94
10-13, 86 89
110,111 57
52,122-125 77,11022,43
71,72
47, 69
71, 72 38
38
50, 51,106-108 101,102
7
Parking- brake
- lights
Performance
Power assisted steering
Power train
Power windows
Prop-up roof
Radiator fan
Rear - hood
- view mirrors
- window defogger
- wiper
Recirculation Switch
Refrigerant
Relays
Rims
Roof racks
Roof, removable S
Safe driving hints
Safetybelts
Safety belt warning light
Safety compliance sticker
Seat heating System
Seats
Sekuriflex windshield
Shift indicator
Shift points
Side marker lights
Ski racks
Snow- chains
- tires
Spare tire, collapsible
Spark plugs
Specifications, engine
26, 3730,37,93,94116731091259, 6036, 7456,572241424446,11089,12664,112,11357,11459, 60
8-9
17-21,6518,3771514-1631, 63, 643552-559457,11483, 84,112,113
83,84, 111,113
85106-108106-109
Speedometer
Starting procedures
Sun visors
T/U
Tachometer
Technical data
Tirepressure
Tires
Tool kit
Trip odometer
Transmission oil
Trunk
Turn signal lights
Undercoating
Unleaded fuel
V/W
Vehicle identification
Ventilation
Voltmeter
Warning/indicator lights
Washer reservoir
Washing
Water temperature gauge
Weatherstrips
Weights
Wheel alignment
Wheel nuts, lockable
Wheels
Wheel changing
Windows
Windshield- washer reservoir
- wiper/washer lever 3324, 2543
34, 35105-12582,112,113,12947,82-87,112,113683377, 78,11056,5730, 37, 93, 9465, 66,10050, 51,106-108,110
6-744-463835-4081,11061-6636641141158647,64,82-87,11285-8812,63,6481,11031
5

Doors To lock, unlock and open doors from the
outside
All doors can be locked with the ignition key.
The passenger door can be locked without a
key by first depressing the locking knob and
then closing the door.
The driver's door can only be locked from the outside with the key. This precaution was
taken to prevent locking the driver's door
while the key is still inside the car. Squeeze trigger in door handle to open door.
To lock, unlock and open doors from the inside
Lock or unlock door by depressing or raising
the locking knob.
Open door by pulling inside door handle
located above the armrest.

Power Windows
To open or close windows, depress the
rocker switches located in the door panels. The door window on the passenger's side can also be operated from the drivers side.
The power windows are operational when the
ignition switch is turned to positions 1 or 2.
Information regarding ignition switch posi- tions will be found in section titled,
"Ignition/starter switch with steering lock".
When the ignition is turned off or the ignition
key removed, the power windows can be
operated until one door is opened.
WARNING

Do not put anything on or near the windows that may interfere with the
driver's vision.
Remove the ignition key to shut off power to the window switches when the vehicle
is not attended by a responsible person.
Remember, power is still supplied to the
window switches until one door is opened. 12



Central Locking

By means of the central locking system both
doors are electrically locked or unlocked
(locking button lowered or raised) when a door lock is turned with the key. Before locking,
make sure that both doors are properly
closed.
When the doors are locked, the removable
roof is also locked at the same time.
If the roof is open, it is not affected by the
central locking system.
Both doors can be individually locked from
inside by pressing the locking button. If the
locking button is used to unlock one door, the
second door is also automatically unlocked.

To prevent you from locking yourself out of
the vehicle, it is not possible with the driver's
door open to lock the door lock with the
locking button.
Emergency operation


Should the central locking fail, both doors can
be opened and closed mechanically. Central Locking Switch


By pressing the central locking switch (A) in
the centre console it is possible with the
ignition key in position 2 to lock or unlock both doors electrically. As a check, if the doors are
locked, a red indicator lamp in the switch
lights up.
If one of the doors has been locked manually,
the red indicator lamp lights up. By pressing
the switch, the door is unlocked; when
pressed again, both doors are locked.
With the ignition key removed, locking is
possible by means of the central locking
switch. To unlock, the ignition must be
switched on or the locking button raised. 13

Ignition/Starter Switch with Steering Lock
The steering is equipped with an anti-theft
ignition lock.
Switch positions
0
The steering is blocked by the steering lock: all circuits wired through the ignition
are switched off.
The ignition key can only be withdrawn in the
"0" position. The parking lights can be
operated in this position by pushing the turn
signal indicator lever up and down (also see
"Parking lights").
1 Position for radio. Steering unlocked. If it is difficult to turn the key, gently move the
steering wheel until the key turns freely.
Note: all circuits which are disconnected in
position "3" can be switched on.
To conserve battery power, switch off other
electrical consumers while playing radio in
position "1".
2
Ignition on. All electric circuits are
operational. With the engine stationary, the
central warning light and all individual
warning lights located in both combination
instruments will light up for a bulb check.
3
The starter is operated by turning the
ignition key to the right. As soon as the
engine starts, release the key. It will spring
back to position "2". With the engine
running, the central and individual warning
lights should go out (see "Central warning
light").
To conserve battery power, the electric
circuits for headlights, rear window de-
fogger/defroster, temperature control and
wiper/washer system are temporarily interrupted during the starting process.
The starter should not be operated for more
than 10 to 15 seconds at a time. If the engine
does not start the first time or stalls at any
time, the ignition key must be returned to the
"0" position. The non-repeat lock in the switch
prevents the
starter from being operated when the engine is running and guards against
starter damage.
To remove the key and to lock the steering
wheel
, turn the key back to position "0" and
pull out. Turn the steering wheel until it locks.

WARNING
Never remove key from ignition lock or
turn key off while vehicle is moving. The
steering wheel will lock, causing loss of
control.
Instrument panel lights
Warning lights for alternator, oil pressure, and
brake system will light up for a bulb check
when the ignition is turned on. They should go out after the engine is started. The brake
warning light will go out after the parking
brake has been fully released. See
"Warning lights" for more details.
Buzzer
If you leave the key in the ignition/steering
lock, the buzzer will sound when the driver's
door is opened. This is a reminder to remove
the key.
For further details see "Starting Procedures"
on the following page.

24

Starting Procedures

WARNING
Fasten safety belts before driving.
Never start or let the engine run in an enclosed, unventilated area. Exhaust
fumes from the engine contain carbon
monoxide, which is a colorless and
odorless gas. Carbon monoxide can be
fatal if inhaled.

Never leave engine idling unattended. An unattended vehicle with a running engine
is potentially hazardous.
Do not park or operate the vehicle in areas where the hot exhaust system may
come in contact with dry grass, brush,
fuel spill or other flammable material.
Never leave engine idling. When starting engine, be ready to drive immediately.
Maintain moderate speed until engine is
warm.

Automatic Transmission - Start with selec-
tor lever in Park.
Manual Transmission - Start with gearshift
lever in Neutral.
Temperature sensors on the engine auto- matically provide the correct fuel/air mixture
required for starting.
Therefore, do not depress the accelerator
pedal while starting a cold or a warm engine.
When starting at very low outside
temperatures , fully depress the clutch pedal,
so that the starter only has to crank the
engine.
As soon as the engine starts, release the ignition key.
If the engine fails to start after 10 to 15
seconds of cranking, wait about 10
seconds before engaging starter again.
Do not let engine idle to warm it up. After
starting, drive vehicle at moderate speeds and with gradual accelerations. Avoid high rpm
and full throttle operation until the engine has
reached normal operating temperature.
Stopping engine
Turn key back to position 0.
Do not stop engine immediately after hard
or extended driving. Keep engine running
at increased idle for about two minutes to
prevent excessive heat buildup before
turning off engine.
WARNING
Before you check anything in the engine compartment, let the engine cool down.
Hot components can burn skin on
contact.

The radiator fan switches on automatically when the coolant reaches a
certain temperature and continues to run
(even with ignition off) until the coolant
temperature drops. Therefore, never
touch the fan blades as they will rotate
spontaneously when the thermoswitch
turns the fan on.

If you have an automatic garage door...
The transistorized ignition system in your
Porsche may interfere with your electronically
operated garage door. To check this: drive
your Porsche close to the garage door and
run the engine at different speeds.
If the garage door opens or closes without
your operating the garage door unit in your
car, contact the dealer who installed the
automatic garage door to have the frequency
and/or coding of the garage door signal
modified.
25

Controls for Automatic Transmission
The selector lever has 6 positions:

Park
Rev erse

Neutral
Driv e
Low
Low




... If the selector lever is unintentionally mo ved
into Neutral (N) while driving, take your foot off
the accelerator pedal and wait until the engine
speed has dropped to idle before selecting a driving position.
Never shift into Reverse (R) or Park (P) when
the car is in motion.
... Never get out of the driver's seat when the
engine is running and the selector lever is not in the "P" position. Move the selector lever to
"P" and apply parking brake.
... Always make sure the selector lever is in the
"P" position when checking under the hood.
Otherwise, any increase in engine speed may
set the vehicle in motion, even with the
parking brake applied.
... A driving position must never be used for
holding the vehicle at rest uphill. Always use
your foot brakes when stopped on inclines.
Driving the Automatic Transmission
The Automatic Transmission has 3 forward
gears and one reverse. In driving positions D
and 2 the Automatic Transmission changes
gears automatically while driving.
Position D
is the driving position normally used for city and highway driving. It ranges from zero to top
speed, and all three gears shift automatically
depending on driving speed.

Start in Park
The selector lever has a push button in the
handle. The push button must be
depressed when selecting the following
positions:
From P to R
R to P depress push button
N to R in handle
2 to 1
The selector lever can be moved freely
between the other positions.
The respective position is illuminated in the tachometer as long as the ignition key is in
the ignition lock.
Remember the following basic rules:

... Apply the parking brake or foot brake before
selecting a driving position. When the selector
lever is in a driving position, the car may creep
even at idle speed. Therefore, do not release
the parking brake or foot brake until you are
ready to move.
... Do not accelerate while selecting a driving
position. Wait for positive engagement. At this
time the engine must run at idle speed so that
no undue stress will be placed on the automatic
clutches in the transmission.
53

Position 2
is to be used for mountain driving or slow
driving, when towing a trailer and also when
you want to make use of the engine's braking
effect. In "2", only the first and second gears
will engage automatically. Therefore, only shift down into position "2" when the speed is below 63 mph or 100 km/h. It is not necessary to let up on the accelerator.
Position 1
is needed on rare occasions. It should only be
used up to 25 mph or 40 km/h. In "1" the
transmission will stay in first gear and not shift
into the second or third gear.
Only shift down into "1" when driving speed is below 25
mph or 40 km/h.
The reverse position R
Reverse should be selected only when the car has come to a full stop and the engine is
running at idle speed.
The back-up lights come on automatically
when you engage Reverse (with ignition on). Starting the engine
is only possible when the selector lever is in
Neutral or Park (N or P) . As long as one of
the driving positions is engaged a safety
switch prevents the engine from being started.

Emergency starting
Your Porsche with Automatic Transmission
cannot be started by pushing or towing.
Should the engine fail to start see "Emergency starting with jumper cables" or consult your
nearest authorized Porsche dealer.
DO NOT START OR TOW the car without
ATF in the transmission, as this will result
in serious damage to transmission and
torque converter.
Putting the car in gear
With the parking brake or foot brake set, shift
into the position you wish to use, usually
position D. To accelerate, release the brake
and depress the gas pedal.
WARNING
Do not release the brake before you are
prepared to move, because power is
transmitted to the wheels as soon as a
driving position is engaged.
Selecting a driving position while driving
is easy. Simply release the accelerator pedal
and move the selector lever from the position
you are in into the position you want. Then
step on the accelerator again.
WARNING
Do not shift to a lower driving position
until vehicle speed has dropped below the
specified limits. Engine speed will sudden-

ly increase and may cause engine damage and loss of vehicle control.
Stopping
When stopping temporarily, at traffic lights for
example, it is not necessary to move the
selector lever to Neutral. Simply apply the
brakes. To start again release the brake and
accelerate.
Parking
When parking your car, apply the parking
brake first, and then move the selector lever to position P. To do this, depress the button and
push the lever through R to P. The
transmission is then mechanically locked.
Park may only be engaged when the car is
stationary.
Do not remove the key from the ignition
steering lock until you have parked the car, because removal of the key locks the
steering wheel.
Shift out of the Park position, before releasing
the parking brake.
When the car is parked on a steep hill, shifting
out of Park may be a little harder. This is due
to the weight the car exerts on the
transmission.

54

Power Assisted Steering
The hydraulic assistance system allows
effortless steering under all driving conditions.
Slight hissing or squeaking sounds during
sharp turns (turning steering wheel from lock
to lock) are normal and do not indicate a
defective steering mechanism.
If the engine is not running, po
wer assisted steering is no longer effective. You can
continue to steer the car but more effort
will be required to turn the steering wheel.

Checking the fluid level
The hydraulic fluid level should be checked at
regular intervals. The fluid reservoir is
mounted on the right wheel housing in the
engine compartment.
1.
Unscrew cap from reservoir and wipe
dipstick with a lint free cloth.
2.
Let engine run at idle speed. Reinstall cap
and unscrew again. The fluid level should
be between the upper and lower mark on
the dipstick.
If necessary, top up with ATF-Dextron®.
3. Reinstall cap and handtighten securely.
73

Cooling System
Only use additives recommended for
aluminium engines and radiators. Your
Porsche dealer will be able to advise you.
For year round driving, phosphate-free
antifreeze is added at the factory for
temperatures down to:
-31° F / -35° C
Because of its anti-corrosion properties,
antifreeze should also remain in the cooling
system for summer operation. Cooling system capacity and specified antifreeze and water
ratios are listed under "Filling capacities".
Use any quality phosphate-free anti-freeze
containing ethylene glycol, available at your
Porsche dealer. Anti-freeze other than
specified by Porsche for aluminium engi-
nes and radiators may cause corrosion of
the cooling system, leading to engine
overheating and damage.

Only
for topping up coolant, a small amount of anti-freeze containing ethylene glycol and
phosphates may be used if recommended
anti-freeze is not available.
The anti-corrosion properties and the
antifreeze consistency will diminish gradually.
We recommend renewing the coolant mixture
at least every 2 years.
WARNING
The radiator fan is electrically driven. It is
switched on automatically by a thermostat
when the coolant reaches 198°F / 92°C.
Even when the engine is turned off, the fan will continue running, until the coolant
temperature has dropped to 189°F / 87°C
and until the engine itself has cooled down sufficiently.
Checking coolant level in expansion tank
A correctly functioning cooling system requires only minor care. The coolant level
should be checked from time to time, and
always before going on a longer trip.
The
expansion tank with filler cap opening is
located in the engine compartment (see
illustration). Since the expansion tank is
transparent, the coolant level can be checked
visually without removing the filler cap.

74

Engine Design Specifications
Design
Operating cycle
Lubrication
Cylinder block
Cylinder head
Valve operation
Camshaft drive
Crankshaft
Fuel injection 4-cylinder, in-line engine, front mount with two ba
lance-shafts
4-stroke
Pressure oil circulation from oil sump,
full flow filter
Light metal
Light metal
Overhead camshaft
(944 S: 2 overhead camshafts)
Spur belt drive
Forged, 5 main bearings
AFC (Air Flow Control) Power Train
Manual transmission
Gear ratio
1st gear
2nd gear
3rd gear
4th gear
5th gear
Axle ratio Gear ratio 944
3.600:1
2.125:1
1.458:1
1.071:1
0.730:1
3.500:1
3.889:1 Gear ratio 944 S
3.500:1
2.059:1
1.400:1
1.034:1
0.829:1
3.500:1
3.889:1 Gear ratio 944 Turbo
3.500:1
2.059:1
1.400:1
1.034:1
0.829:1
3.500:1
3.375:1
Clutch
Power transmission Single plate dry disc, hydraulically operated
Double constant velocity joints and drive shaft
Automatic transmission 944
Gear ratio 1st gear
2nd gear
3rd gear
Reverse gear
Axle ratio
Clutch 2.714:1
1.500:1
1.000:1
2.429:1
3.455:1
Hydrodynamic torque converter
109

Filling Capacities
Engine oil With filter change approx. 6.34 (Turbo: approx. 6.87) U.S. qts. or 6 (Turbo: approx. 6.5) liters.
Check oil level with dipstick a few minutes after e ngine has stopped. The difference between
the max. and min. marks on the dipstick is approx. 1 U.S. qt. or 1 liter.
Only use brand name oil which has been tested and a pproved by Porsche.
Your authorized Porsche dealer will be glad to advi se you.
Porsche does not recommend the use of oil additives . See also "Engine Oils".
Cooling system with heating
Approx. 8,2 U.S. qts. or 7,8 liters. Factory filled to -31°F (-35°C). Only use phosphate-free
anti-freeze containing ethylene glycol recommended for aluminum engines and radiators.
Manual transmission
Approx. 0.53 U.S. gal. or 2.0 liters. Use hypoid oi l SAE 80 labeled "For Service API/GL4 or
Mil-L 2105".
Automatic transmission with
torque converter Approx. 1.72 U.S. gal. or 6.5 liters ATF Dexron®. At oil c hanges 3 U.S. qts. or 2.8 liters are
required.
Differential of automatic transmission
Approx. 1 U.S. qts. or 1 liter hypoid oil SAE 90 ac cording to API classification GL 5 or
Mil-L 2105 B.
Power steering
Approx. 0.63 U.S. qts. or 0.6 liter ATF Dexron®
Fuel tank Approx. 21.1 U.S. gals, or 80 liters including a re serve of 2.1 U.S. gals, or 8 liters.
Unleaded fuel only! Minimum octane rating 944 91 RO N (87 CLC or AKI ((R+M)/2) rating on fuel
pumps in U.S.A.), 944 S / 944 Turbo 95 RON (90 CLC or AKI ((R+M)/2) rating on fuel pumps in U.S.A.)
Brake fluid Approx. 0.42 U.S. pint or 0.2 liter. Only use brake fluid conforming to specifications
SAE J 1703, DOT 3 or DOT 4.
Windshield and headlight washer system
Approx. 1.59 U.S. gals, or 6.0 liters.
Refrigerant for air conditioning Approx. 33.5 oz or 950 g. Refrigerant R 12 (CCI2F2)
Cooling system mixing chart
(Approximate values)
Anti-freeze-Water
Consult your authorized dealer about
the approved anti-freeze mixtures. Temp, down to
-13° F (-25°C) -23° F (-30° C) -31° F (-35° C)
Anti-freeze
40%
45%
50% Water
60% 55% 50%
Anti-freeze

3.1 liters / 3.3 U.S. qts.3.5 liters / 3.7 U.S. qts.3.9 liters / 4.1 U.S. qts.
Water
4.7 liters / 5.0 U.S. qts.
4.3 liters / 4.5 U.S. qts. 3.9 liters / 4.1 U.S. qts.
110