1987 PORSCHE 944 relay

INDEX
A
ABS Acceleration diagram Accelerator pedal Air Bag System Air - cleaner
- conditioner
- filter
Alternator warning light Antifreeze Antilock, Brake system Anti-theft alarm Ashtray Automatic- garage door
- speed control
- transmission
- transmission fluid B
Battery
Boost pressure gauge
Brake - booster
- fluid
- fluid warning light
- pads
- parking
- pedal
- system
- warning light
Break-in hints
Bulb replacing
Buzzer 28,39
118-129
55
20, 21, 38, 3980, 8144-4680,81 39
74,75,11028, 39
11
42, 98
25
29
53-55
78,110,128
90-9234
27
39,79,11039
27,37,47,79,80 26
26, 27
26,27,11537
47
93-98
10,18,24,30
C/D
CASIS
Capacities
Car care instructions
Casis
Catalytic Converter
Cautions
Central locking
Central warning light
Cigarette lighter
Cleaning
Clock
Clutch pedal
Collapsible spare tire
Control warning light system
Coolant Temperature Gauge
Cooling system
Corrosion prevention
Dashboard
Defogging/defrosting
Dimensions
Doors
Driving hints
E/F
Electrical system
Emergency- flasher
- starting
Emission Control System
Engine - cooling
- exhaust
- hood
- number
- oil checking & changing
- oil
-speed, max 35
110
61-66
35
50,10267
13
37
41
61-66 40
27
85
36-39 36
74-77
65-66
24
44-46 114
12,138-9, 48, 49
89-92
41
92
100-103 74-77
48
586
69-72
69,110,111,128
34,47,52,106-
108
Fan control switch knob
Fan, radiator
Filling capacities
Fog lights
Fuel - economy
- evaporation control
- gauge
- recommendation
- tank
Fuses and relays
G/H
Gas Station Information
Gasohol
Gasoline
Gear ratio diagram
Gearshift lever
Glove compartment
Hatchback
Headlights
Headlight- dimmer
- flasher
- switch
- washing system
Heater/ventilation controls
Hood - front
- rear
Horn
I/J
Ignition/steering lock
Instrument illumination
Instruments
Interior ligh 44
36, 74 110
30, 96, 97
49
103 37
50, 51
50,110
89,126
126-129 51
50,51
122-125 52-55
42
56
30,95,99 30
30
30
31,32,81,11044-4658
56,57
21,24
24
30
33-40
43, 98
4

Jack
- supports
K/L
Keys
Kickdown
Lane changer
Leather
License plate light
Light switch
Lights - ashtray
- fog
- interior
- license plate
- parking
- turn signal
Locks - doors, wheels
Loudspeakers
Lubricants
Luggage compartment
M/O
Manual transmission
- oil
Mirrors
Oil- change
- consumption
- filter changing
- pressure gauge
- pressure warning light
Octane rating
Oxygen Sensor
P/R
Paint code number 68
87, 88, 129
10-11,86 55
30
65
98
30
98
30, 96, 97
43, 9898
30, 37, 93, 94
30,93,94
10-13, 86 89
110,111 57
52,122-125 77,11022,43
71,72
47, 69
71, 72 38
38
50, 51,106-108 101,102
7
Parking- brake
- lights
Performance
Power assisted steering
Power train
Power windows
Prop-up roof
Radiator fan
Rear - hood
- view mirrors
- window defogger
- wiper
Recirculation Switch
Refrigerant
Relays
Rims
Roof racks
Roof, removable S
Safe driving hints
Safetybelts
Safety belt warning light
Safety compliance sticker
Seat heating System
Seats
Sekuriflex windshield
Shift indicator
Shift points
Side marker lights
Ski racks
Snow- chains
- tires
Spare tire, collapsible
Spark plugs
Specifications, engine
26, 3730,37,93,94116731091259, 6036, 7456,572241424446,11089,12664,112,11357,11459, 60
8-9
17-21,6518,3771514-1631, 63, 643552-559457,11483, 84,112,113
83,84, 111,113
85106-108106-109
Speedometer
Starting procedures
Sun visors
T/U
Tachometer
Technical data
Tirepressure
Tires
Tool kit
Trip odometer
Transmission oil
Trunk
Turn signal lights
Undercoating
Unleaded fuel
V/W
Vehicle identification
Ventilation
Voltmeter
Warning/indicator lights
Washer reservoir
Washing
Water temperature gauge
Weatherstrips
Weights
Wheel alignment
Wheel nuts, lockable
Wheels
Wheel changing
Windows
Windshield- washer reservoir
- wiper/washer lever 3324, 2543
34, 35105-12582,112,113,12947,82-87,112,113683377, 78,11056,5730, 37, 93, 9465, 66,10050, 51,106-108,110
6-744-463835-4081,11061-6636641141158647,64,82-87,11285-8812,63,6481,11031
5

Front seats
The correct seating position is all-
important for safe and fatigue-free driving.
In order to satisfy individual requirements, the
seat has infinitely variable adjustment.
The rocker switches for the height adjustment
are located at the outboard side of the seat.
We recommend the following procedure for
finding the correct position for the driver's
seat:
1. Operate longitudinal adjustment until your leg is fully stretched with the clutch pedal
depressed while your foot is bent.
2.
Adjust desired fore/aft height.
3. Clasp upper portion of steering wheel. Then adjust backrest inclination so that both
shoulders remain in contact with the
backrest even with your arms fully
stretched.
4.
If necessary, correct the longitudinal
adjustment.



Seat Adjustment

The seats permit individual longitudinal
adjustment. After pulling up the locking lever
on the outboard side of the seat, the seat can
be repositioned forward or rearward.
WARNING
Do not adjust seats while the vehicle is in
motion. The seat may move unexpectedly
which could cause sudden loss of vehicle
control or personal injury. Backrest Adjustment


The backrests can be adjusted forward or
rea
rward by pulling up the locking lever on the inboard side of the seat.
WARNING
Front seat passengers should not ride in a
moving vehicle with the backrest reclined.
Safety belts only offer protection when the
backrest is upright and the belts are
properly positioned on the body.
Improperly positioned safety belts can
cause serious personal injury in an
accident.
14





Electric Seat Adjustment

The lifting controls are designed for front and
rear vertical adjustment by pressing a rocker
switch.
A Front end up
B Front end down
C Rear end up
D Rear end down
Vehicles with electric backrests and fore-and-
aft adjustment are equipped with rocker
switches with two additional functions.
A Move seat forward
B Move seat rearward
C Move backrest forward
D Move backrest rearward
Seat Heating System
The seat heating system is turned on by
means of the switch (a); it heats the seat pan
and backrest. After appr. 15 minutes, a time
relay shuts off the heating automatically. You
can also turn it off earlier by pushing the
switch downward.

Lumbar Support


The lumbar support is controlled by the rear
rocker switch (b) and can be
extended/retracted or raised/lowered to any
position to support the spine.

Horizontal adjustment

Height adjustment
15

Left Instrument Cluster
The left instrument cluster includes the
coolant temperature and fuel gauges as well
as warning lights for coolant temperature, fuel
reserve, brake-
lining wear, safety belt, parking light and parking brake. The two arrows at the
top are turn signal indicators for vehicles with
trailer coupling.
Coolant temperature

Indicator
Needle in lower field - engine is cold
Avoid high speeds and high engine rpm. During cold engine operation, engine
response and power levels will vary from that
of a warm engine. Due caution and notice of
these engine characteristics will ensure safe
operation of the vehicle.
Needle in center field - normal

Under normal driving conditions, needle
should remain in center field. The needle may
reach the upper field, especially at high
engine loads, but should return to "normal"
when engine load is reduced.

Needle in upper field - warning
If needle enters the upper field the engine is
overheating the warning light comes on.
Reduce speed and engine rpm. The needle
should return to the center field and the
indicator light goes out.
If the needle does not return to the center
field, and the indicator light does not go out,
the radiator fan may not be working to
provide sufficient engine cooling. Pull off the
road and turn off the engine. The fan should
still be running for a while. Failure to do so
may result in severe damage to the engine.
WARNING
Before you check anything in the engine compartment, let the engine cool down.
Hot components can burn skin on
contact. The radiator fan switches on automatically when the coolant reaches a
certain temperature and continues to run
(even with ignition off), until the coolant
temperature drops. Therefore, never

touch the fan blades as they will rotate spontaneously when the termoswitch
turns the fan on.
Be careful if you have to remove the cap from a hot coolant fluid reservoir. Protect
your hands, arms and face against
scalding. Use a thick rag and open the
cap carefully one turn to allow excess
pressure to escape before removing the
cap.

If the fan is not working, the fuse for the fan
may be burned out, or the relay may be
defective. See "Fuses and Relays".
After the engine has cooled down, check the coolant level (see "Cooling System"). If the
coolant level is low, top it up with water.
Check for possible leaks.
If the coolant level is normal, proceed to the
nearest workshop. Avoid idle speed and stop-
and-go driving. But with an inoperative fan,
the coolant will heat up again. When the
needle enters the upper field, stop again and
let the engine cool down before you continue
driving.
Coolant system malfunctions should be
remedied by the nearest Porsche dealer, as
severe engine damage may occur.

36


Fuel Gauge and FuelReserve Indicator
When the ignition is turned on, the amount of
fuel in the tank is indicated by the fuel gauge
in the right part of the dial.
If the needle enters the area in the bottom and the fuel reserve indicator lights up, there is
only a reserve of about. 2.1 U.S. gal/8 liters
left in the tank. Time to refuel at the next gas
station.
Brake Pad
Warning Light
The brake pad warning light comes on when the ignition is turned on and goes out after the engine has started.
If the light stays on when the engine is
running or comes on while driving, the brake
pads are worn, excessively.
Do not continue to operate the vehicle but
have your Porsche dealer check and
replace the brake pads.

Safety Belt
Warning Light
When the ignition is turned on the light will
come on for about 6 seconds to remind driver
and passenger to buckle up. See "Safety
Belts" for more details.


Parking Brake Light
The parking brake light will light up when the
ignition is turned on and the parking brake is
set.
The light goes out when the parking brake is fully released.
Parking Light
The parking light indicator at the bottom in the
left instrument cluster lights up when the
parking lights are switched on.

Turn Signal
Indicator Light
The turn signal indicator light, which is located below the central warning light, will flash at the same frequency as the turn signals. If a turn
signal fails, the control light flashes at about
twice the normal frequency. Have your dealer
check and repair it for you.
High Beam Indicator
Light

The high-beam indicator light, which is located at the top between the tachometer and the
right instrument cluster, will light up when you
switch on the high beams or when you flash
signal. The indicator goes out when you
switch to low beam.

Central Warning Light
The central warning light comes on after
turning on the ignition. This light monitors all
functions displayed by the instruments. If one
of these functions fails, the central warning
light and the pertinent indicator light come on
until the malfunction has been corrected. The
vehicle should immediately be taken to the
nearest authorized workshop.

37

If it fails to light up, the fuse is defective and
must be replaced. Replace black plastic
cover.
The central electrical system contains plug in
relays for various electrical switching
functions.
Defective relays should be tested and
replaced by an authorized Porsche dealer.
To prevent damage to the electrical system
we recommend having all work - including the
installation of electrical accessories -carried
out by your authorized Porsche dealer. . ,

Fuses and Relays
The individual circuits are protected by fuses
to prevent damage to electrical leads and
components due to short-circuits and
overload.
The fuse box with a black plastic cover is
located on the left side in the engine
compartment directly in front of pivot point for
left windshield washer arm.
The use of the fuses and relays is shown
in a list on the inside of the cover of the
fuses and relays.
Replacing a Fuse
Before replacing a fuse, turn off all
electrical components and the ignition;
remove the key. Replacing a fuse or relay with the
engine running or the ignition on could
cause electrical shock.

A blown fuse indicates an overload in the circuit. When a fuse is blown it is not sufficient
to merely replace it. The cause of the short
circuit or overload must be located. Fuses
should never be patched up with tin foil or
wire as this may cause serious damage
elsewhere in the electrical circuit.
Open snap-on latches and remove plastic
cover.
To find out whether a fuse is serviceable, pull
it out with the plastic pliers specifically
provided for this purpose. Insert the fuse at
the test point on relay (G 3). If the fuse is in
proper condition, the green indicator light will
come on.
Loudspeakers


When installing a radio or booster amplifier,
check that the output is compatible with the
capacity of the loudspeakers supplied with the vehicle.
Rated capacity in Watt (Sinus)
Front Rear
2x10 2x10
HiFi Audio Package 2 x 25 2 x 25
89


Battery-12 Volt
The battery is located under the front hood in
the cowl area.
A replacement battery should always have the same rating as the original equipment battery.
Specifications are printed on the battery
housing.
Before work is done on the electrical
system, the battery must be disconnected
to prevent short circuiting. First
disconnect the negative ground wire and
then the positive cable. To reconnect
battery, reverse the procedure.
Disconnecting the battery while the engine is running will damage the alternator. This
also applies to cars equipped with a
battery main switch.
Never drive the car with a disconnected battery as this will damage the alternator. WARNING

Do not lay tools or other metal objects on the battery as they could cause a short
circuit across the battery terminals.
Do not expose the battery to an open flame or electric spark. Hydrogen gas
generated by the battery is explosive.
Do not let battery acid come in contact with skin, eyes, fabric or painted
surfaces.
If you get electrolyte, which is an acid, in your eyes or on skin, immediately rinse
with cold water several minutes and call a doctor. Spilled electrolyte must be rinsed off at once with a solution of water and baking
soda to neutralize the acid and prevent
damage to fabric and metal.
Checking the electrolyte fluid level
The electrolyte fluid level in your battery can
be checked by unscrewing and opening the
filler vent caps of each cell. The fluid level
should meet the indicator mark in each cell. If
necessary, top off with distilled water.
How often water must be added depends on
operating conditions and on the time of year.
Generally, the electrolyte level must be
checked more often in the summer than in the winter, and more often when driving long distances.
Only fill up to mark, otherwise the electrolyte will overflow when the battery is being charged and cause damage.
Battery care
Battery should be securely mounted
Terminals and connections should be kept
clean and properly tightened. Corrosion can
be prevented by coating terminals and
connections with petroleum jelly or silicone
spray
Vent caps must be securely tightened to
prevent spillage
Winter operation
During the winter months, battery capacity
tends to decrease as temperatures drop.
Additionally, more power is consumed while starting, and the headlights, heater, rear window defogger, etc., are used more
frequently. Curtail unnecessary power
consumption, particularly in city traffic or when travelling short distances only. Let your
Porsche dealer test the battery's capacity
before winter sets in. A well charged battery
will not only prevent starting problems but will
also live longer.
Battery charging
Automotive batteries lose their efficiency when not in use. The charge available in your
battery can be measured with a hydrometer.
We recommend that battery voltage be tested
by your Porsche dealer who has the
appropriate equipment. If the car is not driven
for prolonged periods, the battery


90

How Emission Control Works

When an automobile engine is running, it uses energy generated through the combustion of a mixture of air and fuel. Depending on whether
a car is driven fast or slowly or whether the
engine is cold or hot, some of the fuel
(hydrocarbons) may not be burned completely but be discharged into the engine crankcase
or exhaust system. Additional hydrocarbons
may enter the atmosphere through
evaporation of fuel from the fuel tank. These
hydrocarbons (HC), when released into the
air, contribute to undesirable pollution.
In addition, carbon monoxide (CO) and oxides of nitrogen (NOx) contribute to engine
emissions. They, too, are formed during the
combustion process and discharged into the
exhaust system.
To reduce these pollutants, your Porsche is
equipped with a precisely calibrated fuel
injection system to assure a finely balanced
air/fuel mixture under all operating conditions.

Oxygen Sensor
The oxygen sensor, installed in the exhaust
pipe continuously senses the oxygen content
of the exhaust and signals the information to
an electronic control unit. The control unit
corrects the air/fuel ratio, so that the engine
always receives an accurately metered air fuel mixture. .
Crankcase Ventilation
Through Crankcase Ventilation undesirable
emissions from the engine crankcase are not
permitted to reach the outside atmosphere.
These emissions are recirculated from the
crankcase to the air intake system. From here
the emissions mix with the intake air and are
later burned in the engine.
Catalytic converter
The catalytic converter is an efficient
"cleanup" device built into the exhaust system
of the vehicle. The catalytic converter burns
the undesirable pollutants in the exhaust gas
before it is released into the atmosphere.
The exclusive use of unleaded fuel is critically important for the life of the
catalytic converter. Therefore, only
unleaded gasoline without additives must
be used.
The catalytic converter will be damaged by

push or tow starting your vehicle
misfiring of the engine turning off the ignition while the vehicle is moving or
by other unusual operating conditions.
Do not continue to operate your vehicle
under these conditions, as otherwise fuel
can reach the catalytic converter. This
could result in overheating of the
converter.
Federal law prohibits use of leaded
gasoline in this car.
The Emission Control System and its other
related components are illustrated and
described on the following pages.
101

Emission Control System
1 Fuel pump
2 Fuel filter
3 Pressure damper
3a Pressure regulator
4 Injector
5 Auxiliary air valve
6 Air flow meter
7 Throttle valve switch
8 Temperature sensor
9 Engine temperature sensor
10 Speed sensor
11 Reference mark sensor (TDC)
12 Control unit
13 Ring gear
14 Ignition coil
15 Distributor
16 Relay (fuel pump / control unit)
17 Oxygen sensor
18 Catalytic converter
19 Muffler

102

Transmission Diagram Manual gearbox 944Turbo
125

Gas Station Information Fuses and relays
The fuses are located within the
central electric box at the rear left
of the e
ngine compartment in front of the pivot point for the left windshield wiperarm (under black plastic cover). The use of the
fuses and relays is shown in a
list on the inside of the cover of
the fuses and relays.
Fuel recommendation
944: 91 RON (87 CLC or AKI
((R+M)/2) rating on fuel pumps in
U.S.A.) minimum.
944 S / 944 Turbo: 95 RON (90
CLC or AKI ((R+M)/2) rating on
fuel pumps in U.S.A.)
UNLEADED FUEL ONLY.
Fuel tank capacity: 21.1. U.S.
gals, or 80 liters.
Federal law prohibits use of
leaded fuel in this vehicle. Starting Manual transmission: Only start in Neutral, clutch pedal depressed. Automatic transmission:
Start in Park.
Starting cold or hot engine
Just turn ignition key. No need to
depress accelerator pedal.
Emergency starting
Car must not be started by
pushing or towing.

Seat adjustment

Pull lever in front of seat.
Backrest

Lift lever on side of seatback.
Fuel cap

Located in the right rear panel. To close, turn cap clockwise to stop. 126