1987 PORSCHE 944 brake pads

INDEX
A
ABS Acceleration diagram Accelerator pedal Air Bag System Air - cleaner
- conditioner
- filter
Alternator warning light Antifreeze Antilock, Brake system Anti-theft alarm Ashtray Automatic- garage door
- speed control
- transmission
- transmission fluid B
Battery
Boost pressure gauge
Brake - booster
- fluid
- fluid warning light
- pads
- parking
- pedal
- system
- warning light
Break-in hints
Bulb replacing
Buzzer 28,39
118-129
55
20, 21, 38, 3980, 8144-4680,81 39
74,75,11028, 39
11
42, 98
25
29
53-55
78,110,128
90-9234
27
39,79,11039
27,37,47,79,80 26
26, 27
26,27,11537
47
93-98
10,18,24,30
C/D
CASIS
Capacities
Car care instructions
Casis
Catalytic Converter
Cautions
Central locking
Central warning light
Cigarette lighter
Cleaning
Clock
Clutch pedal
Collapsible spare tire
Control warning light system
Coolant Temperature Gauge
Cooling system
Corrosion prevention
Dashboard
Defogging/defrosting
Dimensions
Doors
Driving hints
E/F
Electrical system
Emergency- flasher
- starting
Emission Control System
Engine - cooling
- exhaust
- hood
- number
- oil checking & changing
- oil
-speed, max 35
110
61-66
35
50,10267
13
37
41
61-66 40
27
85
36-39 36
74-77
65-66
24
44-46 114
12,138-9, 48, 49
89-92
41
92
100-103 74-77
48
586
69-72
69,110,111,128
34,47,52,106-
108
Fan control switch knob
Fan, radiator
Filling capacities
Fog lights
Fuel - economy
- evaporation control
- gauge
- recommendation
- tank
Fuses and relays
G/H
Gas Station Information
Gasohol
Gasoline
Gear ratio diagram
Gearshift lever
Glove compartment
Hatchback
Headlights
Headlight- dimmer
- flasher
- switch
- washing system
Heater/ventilation controls
Hood - front
- rear
Horn
I/J
Ignition/steering lock
Instrument illumination
Instruments
Interior ligh 44
36, 74 110
30, 96, 97
49
103 37
50, 51
50,110
89,126
126-129 51
50,51
122-125 52-55
42
56
30,95,99 30
30
30
31,32,81,11044-4658
56,57
21,24
24
30
33-40
43, 98
4

Jack
- supports
K/L
Keys
Kickdown
Lane changer
Leather
License plate light
Light switch
Lights - ashtray
- fog
- interior
- license plate
- parking
- turn signal
Locks - doors, wheels
Loudspeakers
Lubricants
Luggage compartment
M/O
Manual transmission
- oil
Mirrors
Oil- change
- consumption
- filter changing
- pressure gauge
- pressure warning light
Octane rating
Oxygen Sensor
P/R
Paint code number 68
87, 88, 129
10-11,86 55
30
65
98
30
98
30, 96, 97
43, 9898
30, 37, 93, 94
30,93,94
10-13, 86 89
110,111 57
52,122-125 77,11022,43
71,72
47, 69
71, 72 38
38
50, 51,106-108 101,102
7
Parking- brake
- lights
Performance
Power assisted steering
Power train
Power windows
Prop-up roof
Radiator fan
Rear - hood
- view mirrors
- window defogger
- wiper
Recirculation Switch
Refrigerant
Relays
Rims
Roof racks
Roof, removable S
Safe driving hints
Safetybelts
Safety belt warning light
Safety compliance sticker
Seat heating System
Seats
Sekuriflex windshield
Shift indicator
Shift points
Side marker lights
Ski racks
Snow- chains
- tires
Spare tire, collapsible
Spark plugs
Specifications, engine
26, 3730,37,93,94116731091259, 6036, 7456,572241424446,11089,12664,112,11357,11459, 60
8-9
17-21,6518,3771514-1631, 63, 643552-559457,11483, 84,112,113
83,84, 111,113
85106-108106-109
Speedometer
Starting procedures
Sun visors
T/U
Tachometer
Technical data
Tirepressure
Tires
Tool kit
Trip odometer
Transmission oil
Trunk
Turn signal lights
Undercoating
Unleaded fuel
V/W
Vehicle identification
Ventilation
Voltmeter
Warning/indicator lights
Washer reservoir
Washing
Water temperature gauge
Weatherstrips
Weights
Wheel alignment
Wheel nuts, lockable
Wheels
Wheel changing
Windows
Windshield- washer reservoir
- wiper/washer lever 3324, 2543
34, 35105-12582,112,113,12947,82-87,112,113683377, 78,11056,5730, 37, 93, 9465, 66,10050, 51,106-108,110
6-744-463835-4081,11061-6636641141158647,64,82-87,11285-8812,63,6481,11031
5

The brake warning light on the dashboard will go out after the engine is started and the
parking brake is fully released.
WARNING
Release the parking brake fully. A partially engaged brake will overheat the rear
brakes, reduce their effectiveness and
cause excessive wear.
Always set the parking brake when parking your car. Move the selector lever
to "P" (Automatic transmission) or move
the gearshift lever to reverse or first gear
(Manual transmission). On hills also turn
the wheels toward the curb.

WARNING Failure of one brake circuit will impair the
braking capability resulting in an
increased stopping distance.
If one brake circuit has failed, the other will
still operate. However, you will notice an
increased pedal travel when you step on the
brake. Should you encounter such
experience, bring your vehicle safely to a full
stop.
Avoid driving the vehicle and instead have it towed to the nearest authorized Porsche
dealer.

Brake Pedal

Parking Brake Lever
Parking brake force is mechanically trans-
ferred to the rear wheels by means of cables.
Use the parking brake only after the vehicle
has come to a full stop.
To set parking brake,
pull the lever all the way up (arrow). With the ignition on, the brake warning light will come
on.
To release the parking brake,
pull the lever slightly up as you depress the
release button, and then push the lever all
the way down.

Brakes

Functioning of brake system
Your Porsche is equipped with a power
assisted hydraulic dual circuit brake system
with disc brakes at the front and at the rear. Both circuits function independently. One
brake circuit operates the front and the other
the rear axle.
In the unlikely event of hydraulic failure of
one circuit, push the brake pedal down
firmly and hold it in that position. A
mechanical linkage activates the second
circuit, and you will be able to bring the
vehicle to a stop.
WARNING
The movement of the brake pedal must never be obstructed by a floor mat or any
other object. In case one of the two brake
circuits fails, increased pedal travel is
required to bring your vehicle to a full
stop.

Make sure that the size of your floor mat does not hamper the movements of either brake, clutch or accelerator pedals in any
way.
Secure the floor mat against sliding into positions that could interfere with the
safe operation of your vehicle.
Do not "ride the brakes" by resting your foot on the pedal when not intending to
brake. Overheating and premature wear
of the brakes will result.
26

Before descending a steep grade, reduce
speed and shift transmission into a lower
gear or driving position to control speed. Do
not ride the brakes or hold pedal down too
long or too often. This could cause the
brakes to get hot and not function properly.

Brake operation and brake warning light
Make it a habit to check the operation of your
brakes before driving. The failure of a brake
circuit is indicated by the lighting up of the
dual-circuit brake indicator lamp. See also
brake fluid warning lamp.
With correctly adjusted brakes the pedal travel to the point of brake actuation should be
13/16" to 19/16" (30 to 40 mm). Whenever the brake pedal travel is greater, have the brake
system checked.
Keep in mind that the braking distance
increases very rapidly as the speed increases. At 60 mph/100 km/h, for example, it is not twice but four times longer than at 30 mph/ 50
km/h. Tire traction is also less effective when
the roads are wet and slippery. Therefore,
keep a safe distance from the car in front of
you.

Brake Booster The brake booster assists braking only
when the engine is running. When the car is moving while the engine is not running, or if
the brake booster is defective, more pressure
on the brake pedal is required to bring the car
to a halt.
Moisture or road salt on brakes affects
braking
WARNING
Driving through water may reduce tire
traction. Moisture on brakes from road
water, car wash, or coating of road salt
may affect braking efficiency. Cautiously
apply brakes to test them after being
exposed to such conditions. When the
vehicle is driven on salted roads for
extended periods, the brakes should be
hosed down thoroughly about every 2
weeks. An automatic car-wash facility
cannot do this job properly. Brakes will dry after a few cautious brake applications.
Brake wear
Our automobiles have excellent brakes, but
they are still subject to wear, depending on
how the brakes are used. Have the brake
system inspected at the intervals
recommended in your Warranty &
Maintenance booklet.

New brake pads or linings Brake pads or
linings may not have the highest possible
braking efficiency when new. Therefore allow
for longer braking distance during the initial
100 to 150 miles or 150 to 250 kilometers of
normal city driving; longer if fewer stops are
realized.
Clutch Pedal
Due to the hydraulic operation of the clutch,
pedal play should be 0.1" or 2.5 mm.
To check the play, depress the clutch pedal.
Excessive play or tightness indicate a
malfunction of the clutch. Both conditions can
lead to severe damage. Contact your Po
rsche dealer promptly to have the cause located and corrected. Always depress the clutch pedal fully when changing gears. Do not hold the car on a
steep hill with the clutch pedal partially
depressed. This will cause premature wear or
damage.

27

Left Instrument Cluster
The left instrument cluster includes the
coolant temperature and fuel gauges as well
as warning lights for coolant temperature, fuel
reserve, brake-
lining wear, safety belt, parking light and parking brake. The two arrows at the
top are turn signal indicators for vehicles with
trailer coupling.
Coolant temperature

Indicator
Needle in lower field - engine is cold
Avoid high speeds and high engine rpm. During cold engine operation, engine
response and power levels will vary from that
of a warm engine. Due caution and notice of
these engine characteristics will ensure safe
operation of the vehicle.
Needle in center field - normal

Under normal driving conditions, needle
should remain in center field. The needle may
reach the upper field, especially at high
engine loads, but should return to "normal"
when engine load is reduced.

Needle in upper field - warning
If needle enters the upper field the engine is
overheating the warning light comes on.
Reduce speed and engine rpm. The needle
should return to the center field and the
indicator light goes out.
If the needle does not return to the center
field, and the indicator light does not go out,
the radiator fan may not be working to
provide sufficient engine cooling. Pull off the
road and turn off the engine. The fan should
still be running for a while. Failure to do so
may result in severe damage to the engine.
WARNING
Before you check anything in the engine compartment, let the engine cool down.
Hot components can burn skin on
contact. The radiator fan switches on automatically when the coolant reaches a
certain temperature and continues to run
(even with ignition off), until the coolant
temperature drops. Therefore, never

touch the fan blades as they will rotate spontaneously when the termoswitch
turns the fan on.
Be careful if you have to remove the cap from a hot coolant fluid reservoir. Protect
your hands, arms and face against
scalding. Use a thick rag and open the
cap carefully one turn to allow excess
pressure to escape before removing the
cap.

If the fan is not working, the fuse for the fan
may be burned out, or the relay may be
defective. See "Fuses and Relays".
After the engine has cooled down, check the coolant level (see "Cooling System"). If the
coolant level is low, top it up with water.
Check for possible leaks.
If the coolant level is normal, proceed to the
nearest workshop. Avoid idle speed and stop-
and-go driving. But with an inoperative fan,
the coolant will heat up again. When the
needle enters the upper field, stop again and
let the engine cool down before you continue
driving.
Coolant system malfunctions should be
remedied by the nearest Porsche dealer, as
severe engine damage may occur.

36


Fuel Gauge and FuelReserve Indicator
When the ignition is turned on, the amount of
fuel in the tank is indicated by the fuel gauge
in the right part of the dial.
If the needle enters the area in the bottom and the fuel reserve indicator lights up, there is
only a reserve of about. 2.1 U.S. gal/8 liters
left in the tank. Time to refuel at the next gas
station.
Brake Pad
Warning Light
The brake pad warning light comes on when the ignition is turned on and goes out after the engine has started.
If the light stays on when the engine is
running or comes on while driving, the brake
pads are worn, excessively.
Do not continue to operate the vehicle but
have your Porsche dealer check and
replace the brake pads.

Safety Belt
Warning Light
When the ignition is turned on the light will
come on for about 6 seconds to remind driver
and passenger to buckle up. See "Safety
Belts" for more details.


Parking Brake Light
The parking brake light will light up when the
ignition is turned on and the parking brake is
set.
The light goes out when the parking brake is fully released.
Parking Light
The parking light indicator at the bottom in the
left instrument cluster lights up when the
parking lights are switched on.

Turn Signal
Indicator Light
The turn signal indicator light, which is located below the central warning light, will flash at the same frequency as the turn signals. If a turn
signal fails, the control light flashes at about
twice the normal frequency. Have your dealer
check and repair it for you.
High Beam Indicator
Light

The high-beam indicator light, which is located at the top between the tachometer and the
right instrument cluster, will light up when you
switch on the high beams or when you flash
signal. The indicator goes out when you
switch to low beam.

Central Warning Light
The central warning light comes on after
turning on the ignition. This light monitors all
functions displayed by the instruments. If one
of these functions fails, the central warning
light and the pertinent indicator light come on
until the malfunction has been corrected. The
vehicle should immediately be taken to the
nearest authorized workshop.

37

Break-in Hints for the first 1.000 miles /
1.600 kilometers
There are no specific break-in rules for your
Porsche. However, by observing a few
precautions you can help extend the service
life and performance of your engine.
During the first 1.000 miles / 1.600 km, all
working components of the engine adjust to
each other to a certain degree. Therefore:
Avoid full throttle starts and abrupt stops. Change speeds frequently. Vary the throttle
load.
Do not exceed maximum engine speed of
5.000 rpm (revolutions per minute).
Do not run a cold engine at high rpm or in
Neutral.
Do not let the engine labor, especially when
driving uphill. Shift to the next proper gear in
time (use the most favorable rpm range).
There may be a slight stiffness in the steering, gearshifting or other controls during the break-
in period, which will gradually disappear.
Never lug the engine in high gear at low
speeds. This rule applies all the time, not
just during the break-in period.

Breaking in brake pads
Brake pads do not possess maximum braking
efficiency when the car is new. Therefore
more pedal force is necessary during the first
100 to 150 miles (150 to 250 km). This also
applies to replacement brake pads.

New tires
New tires do not possess maximum traction.
They tend to
be slippery. Break in new tires by driving at moderate speeds during the first 60
to 120 miles (100 to 200 km), and longer
braking distances must be anticipated.
Engine Oil Consumption
During the break-in period oil consumption
may be higher than normal.
As always, the rate of oil consumption depends on the quality and viscosity of oil, the speed at which the engine is operated, the climate, road conditions as well as the amount of dilution and oxidation of the lubricant.
Check engine oil level, add if necessary. Make it a habit to have engine oil checked with
every fuel filling.


47

Engine Exhaust WARNING
Engine exhaust is dangerous if inhaled.
Never start or let the engine run in a closed garage. Never sit in your car for
prolonged periods with the engine on and
the car not moving.
Although exhaust fumes from the engine have many components which you can smell, they also contain carbon monoxide, which is a colorless and odorless gas.
Carbon monoxide can be fatal if inhaled.
If you smell gas fumes in the vehicle, drive with the windows open but keep the
hatchback closed. Have the cause
immediately located and corrected.
Because of inherent hazards, we do not recommend transporting objects larger
than those fitting safely into the luggage
compartment. Keep the hatchback closed
while driving to prevent poisonous
exhaust gas from being drawn into the
vehicle.
Never carry additional fuel containers in your vehicle. Such containers, full or
partially empty, may leak, cause an
explosion, or result in fire in case of a
collision.


Operating Your Porsche in other Countries Government regulations in the United States
and Canada require that automobiles meet
specific emission regulations and safety
standards.
Therefore cars built for the U.S. and Canada
differ from vehicles sold in other countries.
If you plan to take your Porsche outside the
continental limits of the United States or
Canada, there is the possibility that
unleaded fuel may not be available;
unleaded fuel may have a considerably lower octane rating. Excessive engine knock and
serious damage to both engine and catalytic
converter could result;
service may be inadequate due to lack of
proper service facilities, tools or diagnostic
equipment;
replacement parts may not be available or
very difficult to get.
Porsche cannot be responsible for the
mechanical damage that could result
because of inadequate fuel, service or
parts availability.
If you bought your car abroad and want to
bring it back home, be sure to find out about
shipping and forwarding requirements, as well as current import and customs regulations.

48

Brake Fluid Reservoir


The brake fluid reservoir is in the engine
compartment. The reservoir has two
chambers, the front chamber for one brake
circuit and the rear chamber for the second
brake circuit and the hydraulic clutch.
The fluid level should be checked regularly. If
the level drops below the "min" mark on the
transparent reservoir, the cause should be
located and corrected by your dealer.
To add brake fluid , unscrew the cap. The
vent bore in the cap should be kept clean and
open.


944 / 944 S WARNING

Every 2 years the brake fluid has to be replaced. See your Warranty &
Maintenance booklet.
If brake fluid must be added to the reservoir, use only new and unused DOT
3 or DOT 4 brake fluid, that meets SAE
specification J1703 and conforms to
Motor Vehicle Safety Standard 116.
Do not use any other brake fluid or brake fluids that have absorbed moisture from
the open air, or brake fluid that is dirty. It
may cause premature wear or unreliable
braking action.


Do not add or mix DOT 5 silicone type brake fluid with the brake fluid in your
vehicle as severe component corrosion
may result. Such corrosion could lead to
brake system failure.
The brake warning light does not indicate brake fluid level. Check fluid level
between regular maintenance services.
Brake fluid is poisonous. Brake fluid is also harmful to the paint of your vehicle.
Checking Brake Pads
Brake pad wear will mainly depend upon the
degree of usage, and the type of driving you
do.
Thickness of the pads should be checked
during regular maintenance or whenever the
wheels are taken off (visual check). The brake pads must be thick enough between the brake pad plate and the cross spring to allow a
reserve for further wear (see illustration).
79

944 Turbo

944

944 Turbo
The permissible wear limit has been reached
once the brake pad plate comes to rest
against the cross spring (brake pad thickness
approx. 0.08 in or 2 mm).
We also suggest that the condition of the
brake pads be checked prior to going on long
trips. Air Filter
A dirty air cleaner not only reduces engine performance, but can lead to premature
engine wear. If driving is mostly done in areas
where the air is very dusty, the air cleaner must be checked and cleaned frequently,
perhaps daily.
The paper filter element must never be
cleaned or soaked with gasoline, cleaning
solvents or oil.
To clean or replace
the filter element
944 / 944 Turbo

1. Loosen hose clamp at filter housing cover (arrow) and pull off hose.
2.
Loosen mounting screws with screw driver
and lift up filter housing cover. On the 944
Turbo, also remove the air intake funnel.
3.
Remove filter element and clean inside of
housing with a slightly oiled, lint-free cloth.
4.
Replace filter element or shake out dirt to
clean.
80

Jack support points
Black arrow: Jackport for car jack
White arrows: Lift points for workshop hoist or flo or jack
front on the inboard side members
rear on the side reinforcement brackets
Jacking at any other place may damage the vehicle o r may
result in personal injuries.
Changing a Tire
WARNING - Failure to follow these
instructions may result in serious personal injuries to you or to bystanders.
If you have a flat tire, move a safe distance off the road. Turn the emergency flasher on and use other warning devices
to alert other motorists.
Passengers must not remain in the vehicle when it is jacked up. Before you change a tire, be sure the ground is level and firm. If necessary, use a board under the jack to ensure that the jack does not sink into the ground. Set the parking brake and block the wheels opposite the flat tire on the other
side of the vehicle.
The jack is only to be used for changing
a tire. Do not use it as a support to work
under the car.
Never jack the car up by the body or the bumpers.
Sequence of operations:
1.
Loosen all wheel nuts. Do not yet remove
nuts.
2.
Securely place the jack in the jack support
at the indicated point. Place the jack at an
angle so that the jack base rests firmly on
the ground. If the ground is not firm under
the jack, use a board.
Do not raise the vehicle until you are sure
the jack is securely engaged.
3.
Raise the car by turning the handle
clockwise. Only raise the car as much as is
needed to change a wheel.
4.
Fully unscrew wheel nuts and remove wheel.

5. After you have mounted the spare wheel, insert the wheel nuts and hand tighten them crosswise. Snug wheel nuts with socket wrench and breaker bar.
6. To lower the car, turn the handle
counterclockwise till tire touches ground.
7.
Then go crosswise from one nut to another
tightening them firmly with the socket
wrench and breaker bar.
8. Fully lower the vehicle and remove jack.
9. Correct the air pressure of the tire you have just put on. Have flat tire repaired at next service stop.
Correct tightness of the wheel nuts is
important. The torque of 94 ft Ib (130 Nm) can
be obtained with a socket wrenc
h and breaker bar by any person of average strength. If in
doubt about the correct tightness of the wheel
nuts, have it checked with a torque wrench by
your dealer or a service station.
87





Lifting Vehicle

The jack ports are located below the middle of the door underneath the left and right rocker
panels, hidden from view.
Lifting with car jack
The car jack must never be used as a
support to work underneath the vehicle. If
the jack is accidentally dislodged, you
could be seriously injured. When working
under the vehicle always use safety stands specifically designed for this purpose.
WARNING
Jacking at any other place may damage the vehicle or may result in personal injuries.
The vehicle should never be lifted or jacked up from underneath the engine oil pan, the transmission housing, or the front or rear axle. This could lead to serious
damage.
Lifting with workshop hoist
Make sure there is sufficient clearance
between pads and vehicle before driving
vehicle onto hoist, especially if the vehicle
has a large front panel or spoiler. The vehicle must be lifted only at the lift points illustrated.
The front lift points are located on the inboard
side members of the underbody.
The rear lift points are located on the side
reinforcement brackets of the underbody.
Take care to avoid damaging critical
components which are close to the lift
points.
WARNING
When removing components such as
engine block, transmission housing, fuel
tank, wheels, front or rear axle, anchor
vehicle to hoist or add corresponding
weights to maintain the center of gravity.
Otherwise the vehicle might tilt or slip off
the hoist, causing serious damage or
personal injury.
Lifting with floor jack

The same lift points as illustrated for the hoist
also apply when using a floor jack. To avoid
damage to the underbody or chassis frame, it
is necessary to insert a rubber pad between
the floor jack and the lift points.
88