8430 METERS AND GAUGES - Service Adjustment Procedures.
SERVICE BJUSTMENT. PROCEDURES
SPEEDOMETER INSPECTION NOSHIAA
I. Adjust tire inflation pressure to the standard value. (Refer
to’GROUP 22 WHEELS AND TIRES-General Specifications)
2. Use speedometer tester to make sure that the speedome-
ter indication error is within the standard value.
Standard value :
Meter with “km/h” indication km/h
20 km/h +4
-1
40 km/h +4
0
80 km/h +5
0
120 km/h + 5.5
+0.5
Meter with “mph” indication
mph
10 mph
25 mph
50 mph
75 mph +I.5
21.5
+I.5
&I.5
Caution
1 When using a speedometer tester to inspect the
speedometer, be sure to chock the non-drive wheels
to prevent the vehicle from moving. Also be sure to
set the transfer shift lever to “2H”.
2 If there is a special regulation for speedometer
indication error in the area where the ‘vehicle is
operated, be sure to meet the requirement of the
regulation.
TACHOMETER INSPECTION NOBHIBA
Connect a tach-dwell meter, and then compare the meter
readings at various engine speeds with the values indicated on
the tachometer.
Standard value:
1,000 r/min
3,000 r/min
5,000 r/min f 100 r/min
2150 r/min
&250 r/min
Tgch-dwell meter Caution
The tachometer is the negative-ground type, and therefore
should not be connected in reverse polarity to the battery.
If the tachometer is connected in reverse polarity, the
transistors and diodes will be damaged.
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AUDIO SYSTEM - Specifications 8-193
NOISE SOURCES
Source of Electrical System Noise
Ignition system
(1) Spark plug
(2) High tension cable
(3) Distributor Power generation system
(1) Ripple at contact between alternator
armature and carbon brush
(2) Spark from voltage regulator contact
!
Other electrical device
(1) Armature of wiper, blower and other
motors.
(2) Starter and switch when starting engine
(3) Spark from changeover switch
(4) Horn
(5) Contact of turn signal
(6) Loose contact of wiring harness
(7) Static electricity generated by tire or
generator drive-belt
(8) Voltage stability unit for instrument
Noise Sourse of Vehicle Equipment
Kind of noise
Whistling sound Equipment
Alternator Symptom of noise generation
Noise increases when accelerator pedal is
depressed and it subsides soon after engine
is stopped.
Scratching sound
Water temperature gauge unit Noise is produced while engine is running
and it persists for a while after engine
shutdown.
Fuel gauge unit Noise is produced at sudden acceleration,
driving on rough road or when ignition key is
placed to ON.
Jarring
Wish-wash,
wish-wash
Buzz, click Oil pressure switch
Flasher relay
Horn
Wiper motor
Washer motor Noise is produced with engine operation
and no noise is made when engine is idling.
Noise is produced with operation of turn
signal light
Noise is made when horn button is pressed
or released.
Whinning Noise is generated with the wiper speed.
Noise is made when washer is operated.
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COllector
can
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24-36 AIR-CONDITIONING-Service Adjustment Procedures
D&ARG,NG THE SYSTEM
Since the air conditioning refrigerant system is pressurized, it will
be necessary to completely discharge the system (in a well ven-
tilated area) before replacing any refrigerant component. The pro-
cedure is as follows:
(1) Install manifold gauge set. Make sure the gauge set valves are
closed before attaching the hoses to the refrigerant system.
(2) Install a long hose to the manifold gauge set connector. Run
this hose to the oil collector can near a shop exhaust system.
A good oil collector can may be made from a large empty
coffee can with a plastic top. Slit the plastic top in the form of
a Y to make an entrance for the refrigerant hose and an exit for
the gas.
(3) Open the compressor discharge and suction line pressure
valves and blow the refrigerant into the oil collect can. Watch
to make sure the hose does not blow out of the collector can.
(4) When the system has been completely discharged, measure
the amount of oil collected in the can. The amount of oil mea-
sured should be added to the refrigerant system before it is
re-charged. Add new oil-discard the used oil.
Caution
It is important to have the correct amount of oil in the refrig-
erant system.
Too little oil will provide inadequate compressor lubrication and
cause a compressor failure. Too much oil will increase discharge
air temperature.
When a 6P148 compressor is installed at the factory, it
contains 110 c.c. (3.7 U.S.fl.oz., 3.9 Imp.fl.oz.) of refrigerant oil.
While the air conditioning system is in operation, the oil is
carried through the entire system by the refrigerant. Some of
this oil will be trapped and retained in various parts of the
system.
When the following system components are changed, it is nec-
essary to add oil to the system to replace the oil being removed
with the component.
Compressor - 4Occ (1.4 U.S.fl.oz., 1.4 Imp.fl.oz.)
Condenser - 30 cc (1.0 U.S.fl.oz., 1.1 Imp.fl.oz.)
Evaporator - 60 cc (2.0 U.S.fl.oz., 2.1 Imp.fl.oz.)
Piping - 10 cc (.3 U.S.fl.oz., .4 Imp.fl.oz.)
Receiver drier - 0 cc (0 U.S.fl.oz., 0 Imp.fl.oz.)
EVACUATING THE SYSTEM
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Whenever the system has been opened to the atmosphere, it is
absolutely essential that the system be evacuated or “vacuumed”
to remove all the air and moisture. Air in the refrigerant system
causes high compressor discharge pressures, a loss in system
performance, and oxidation of the compressor oil into gum and
varnish. Moisture in the refrigerant system can cause the expan-
sion valve to malfunction. Under certain conditions, water can
react with the refrigerant to form destructive acids. It is necessary
to adhere to the following procedure to keep air and moisture out
of the system.
(1) Install manifold gauge set. Make sure the gauge set valves are
closed before attaching the hoses to the refrigerant system.
(2) Discharge the system if the manifold gauge set indicates pres-
sure in the system.
(3) Connect a long test hoses from gauge set manifold center
connection to vacuum pump.
(4) Open both manifold gauge set valves.
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AIR-CONDITIONING-Service Adjustment Procedures 24-39
HANDLING TUBING AND FllTlNGS N24FlAA
12-15 Nm
9-l 1 ft.lbs.
20-25 Nm
15-18 ftlbs.
22-25 ftlbs.
15-18 ft.lbs.
20-25 Nm 15-18 ft
2080122 Kinks in the refrigerant tubing or sharp bends in the refrigerant hose lines will greatly reduce the capacity of the
entire system. High pressures are produced in the system when it is operating. Extreme care must be exercised
to make sure that all connections are pressure tight.‘Dirt and moisture can enter the system when it is opened for
repair or replacement of lines or components. The following precautions must be observed.
The system must be completely discharge before opening any fitting or connection in the refrigeration system.
Open fittings with caution even after the system has been discharged. If any pressure is noticed as a fitting is
loosened, allow trapped pressure to bleed off very slowly.
Never attempt to rebend formed lines to fit. Use the
correct line for the installation you are servicing. A good rule for the flexible hose lines is keep the radius of all bends at least 10 times the diameter of the hose.
Sharper bends will reduce the flow of refrigerant. The flexible hose lines should be routed so that they are at least
80 mm (3 in.) from the exhaust manifold. It is good practice to inspect all flexible hose lines at least once a year
to make sure they are in good condition and properly routed.
Unified plumbing connections with O-rings. These O-rings are not reusable.
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