INTRODUCTION - Towing and Hoisting
TOWING AND HOISTING NOOGA-
This vehicle can only be towed from the front with convention-
al sling-type equipment and tow chain with grab hooks.
If a vehicle is towed from the rear, use a tow dolly.
A lumber spacer (4” x 4” x 55” wood beam) should be placed
forward of under guard and under towing hook/shipping tie
down hook.
Then, attach J-hook to the lower arm.
A safety chain system must be used. This system must be
completely independent of the primary lifting and towing
attachment. Care must be taken in the installation of safety
chains to insure they do not cause damage to bumper, painted
surfaces or lights.
LIFT!NG-GROUND CLEARANCE
Towed vehicle should be raised until wheels are a minimum of
10 cm (4 in.) from the ground. Be sure there is adequate
ground clearance at the opposite end of the vehicle, especially
when towing over rough terrain or when crossing sharp rises
such as curbs. If necessary, ground clearance can be in-
creased by removing the wheels from the lifted end of the
disabled vehicle and carrying the lifted end closer to the
ground. A 20 cm (8 in.) ground clearance must be maintained
between brake drums and ground.
FRONT TOWING PICKUP
The vehicle may be towed on its rear wheels for extended
distances, provided the parking brake is released.
Make cartain the transmission remains in “NEUTRAL”.
SAFETY PRECAUTIONS
The following precautions should be taken when towing the
vehicle.
1. Remove exhaust tips and any other optional equipment,
that interface with the towing sling. Padding (heavy shop
towel or carpeting) should be placed between the towing
sling cross bar and any painted surfaces, and bumper
surfaces.
2. A safety chain system completely independent of the
primary lifting and towing attachment must be used.
3. Any loose or protruding parts of damaged vehicle such as
hoods, doors, fenders, trim, etc., should be secured prior
to moving the vehicle.
4. Operator should refrain from going under a vehicle unless
the vehicle is adequately supported by safety stands.
5. Never allow passengers to ride in a towed vehicle.
6. State and local rules and regulations must be followed
when towing a vehicle.
1 STB Revision
‘
8-46 WIRING HARNESS - Headlight Circuit
7 HEADLIGHT CIRCUIT
M-!l
Battery
A-02 Sub fusible
-1.25-B- link
1 5-w 0.5-G
5-w m5-w M
2-R U
Main fusible A-23
link
F
R YR
il I I vi I! I‘i
1 c-05
1 BEAM 1 ('R;
Combination
meter
2-B
[ES 71' 0
$$J
A-33
Dedicated fuse
J
“I w C-52
-32
Light control
relay
Lighting Dimmer Passing
switch switch switch
Column‘ switch Headlight
Remark
For information concerning the ground
POintS (example: 0 ), refer to P.8-7.
9 m x2
Wiring color code
B: Black Br: Brown
G: Green Gr: Gray
Ll: Light blue
0: Orange P: Pink R: Red A-34
(L.H.) (R.H.)
1
A-55
37W621
L: Blue
Y: Yellow Lg: Light green
W: White
1 STB Revision
8-78 CHARGING SYSTEM - Service Adiustment Procedures
80A
n
Relay with diode
Voltmeter
Ammeter Iad
176
OUTPUT CURRENT TEST
This test judges whether or not the alternator gives an output
current that is equivalent to the nominal output.
Preparation
(1) Prior to the test, check the following items and correct as
necessary.
(a) Check the battery installed in the vehicle to ensure that it
is in sound state*. The battery checking method is de-
scribed in “BATTERY”.
NOTE
*The battery that is used to test the output current should
be one that has been rather discharged. With a fully
charged battery, the test may not be conducted correctly
due to an insufficient load.
(b) Check tension of the alternator drive belt. The belt tension
check method is described in “GROUP 7 COOLING -
Service Adjustment Procedures”.
(2) Turn off the ignition switch.
(3) Disconnect the battery ground cable.
(4) Disconnect the alternator output wire from the alternator “B”
terminal.
(5) Connect a DC ammeter (0 to 100 A) in series between the “B”
terminal and the disconnected output wire. Connect the (+)
lead of the ammeter to the “B” terminal and connect the (-)
lead wire to the disconnected output wire.
NOTE
Tighten each connection by bolt and nut securely as a heavy
current will flow. Do not relay on clips.
(6) Connect a voltmeter (0 to 20 V) between the “B” terminal and
ground. Connect the (+) lead wire to the alternator “B” ter-
minal and (-) lead wire to a sound ground.
(7) Set the engine tachometer and connect the battery ground
cable.
(8) Leave the engine hood open.
Test
(1) Check to see that the voltmeter reads the same value as the
battery voltage.
If the voltmeter reads 0 V, an open circuit in the wire between
the alternator “B” terminal and battery (-) terminal, a blown
fusible link or poor grounding is suspected.
(2) Turn on the headlight switch and start the engine.
(3) Set the headlight at high beam and the heater blower switch
at HIGH, quickly increase the engine speed to 2500 rpm and
read the maximum output current value indicated by the am-
meter.
NOTE
After the engine start up, the charging current quickly drops.
therefore, above operation must be done quickly to read max-
imum current value correctly.
[ STB Revision
--I
METERS AND GAUGES - Indicators and Warning Lights 8-141
INDICATORS AND WARNING
LIGHTS
Symbol
Operation
Turn signal indicator
+e3 This indicator flashes, as do the same side of turn-signal light
flashes. If the turn-signal light is burnt out, the blinking of
indicator slows down.
This indicator is common with hazard light.
0
High beam indicator
- This indicator illuminates when the headlights are on high
= beam.
=
* Door-ajar warning light
This warning light comes on when the door is either open or
not completely closed.
4 Fasten seat belt indicator
This indicator goes on for four to eight seconds when the
ignition key is in “ON” position, even if the driver has fastened
his seat belt.
BRAKE
Brake warning light
This warning light comes on when the ignition key is in “ON”
position, and goes off after the engine has started. This
warning light comes on when the parking brake is applied
or brake fluid level falls less than the specific level.
III Charging warning light This warning light comes on when the ignition key is in
- + “ON” position, and goes off after the engine has started.
This warning light comes on when the drive belt breaks
or the trouble occurs in the charging system.
Oil pressure warning light This warning light comes on when the ignition key is in “ON”
P position, and goes off after the engine has started. This
warning light comes on when the oil fails or the trouble
occurs in the oil circulating system.
00
Overdrive indicator
This indicator will illuminates when the overdrive control
OFF
switch is switched to the “OFF” position.
68R0133
A/T
A/T oil temperature warning light This A/T oil temperature warning light comes on when
TEMP automatic transmission fluid temperature becomes abnor-
mally high.
68WO68
Free-wheeling hub indicator
YEL This indicator comes on when the automatic free-wheeling
hubs are locked.
68WO80
z4 4WD indicator This indicator will light up when the transfer case shift lever is
shifted to the four wheel driving position (either the “4H” or the
“4L” position) and the ignition key is in the “ON” position.
CHECK
EGR
EGR warning light The EGR warning light will illuminate every 50,000 miles of
driving. When this occurs, bring the vehicle to an authorized
dealter to have the EGR system checked.
) STB Revision
8-144
COLUMN SWITCH LIGHTING
SYSTEM -Specifications
Items Specifications
Lighting switch
Rated load A 0.17-0.27
Voltage drop (at 12V and the rated load) V 0.2 or less
Dimmer-passing switch
Dimmer switch
Rated load A
Upper bearm 16.1-18.7
Lower beam 9.4-10.8
Voltage drop (at 12V and the rated load) V 0.2 or less
Passing switch
Rated load A I
Upper beam I
16.1-18.7
Lower beam 0.17-0.27
Voltage drop (at 12V and the rated load)
V 0.2 or less
Turn signal switch
Rated load A
TB-FL, TB-FR 2.2-2.8
TB-RL, TB-R R 4.2-4.8
ST-RL, ST-RR 4.2-4.8
Voltage drop (at 12V and the rated load)
V 0.2 or less
HAZARD WARNING SWITCH
Items Specifications
I Voltage drop (at 12V the rated load) V 0.1 or less
I
DIMMER CONTROL SWITCH
Items Specifications
Type Variable-resistance type
Rated load n 15 (Min.)-26.6 (Max.)
Voltage drop (at 14V the rated load) V 0.15 or less
SERVICE SPECIFICATIONS
Items Specifications
Limit
Headlight intensity cd 20,000 or more
TORQUE SPECIFICATIONS
I
Items Nm ft.lbs.
N08lb
Steering wheel lock unt 35-45 I. 26-33
I
1 STB Revision
LIGHTING SYSTEM - Service Adjustment Procedures 8-157
Must be used J;it A:
I ‘w ‘Targets
1. Calibration fixture
2. Thumb adjusting screws
3. Level vial
4. Floor level offset dial
5. Horizontal dial knob
6. Vertical dial knob
7. Aimer level vial
8. Level vial bubble
9. Top port hole
10. Viewing port
1660245
Split image
not aligned Split image
aligned
Bubble not centered Bubble centered
1660246
E ADJUSTMENT PROCEDURES
T AIMING
PRE-AIMING INSTRUCTIONS 1. Test dimmer switch operation.
2. Observe operation of high beam indicator light
mounted in instrument cluster.
3. Inspect for badly rusted or faulty headlight assemblies.
These conditions must be corrected before a satisfactory ad-
justment can be made.
4. Place vehicle on a level floor.
5. Jounce front suspension through three (3) oscillations by
applying body weight to hood or bumper.
6. Inspect tire inflation.
7. Rock vehicle sideways to allow vehicle to assume its normal
position.
8. If fuel tank is not full, place a weight in trunk of vehicle to
simulate weight of a full tank [3 kg (6.5 Ibs.) per gallon].
9. There should be no other load in the vehicle other than driver
or substituted weight of approximately 70 kg (150 Ibs.) placed
in driver’s position.
10. Throughly clean headlight lenses.
11. Adjust headlights by following the instructions for the
headlight tester manufacturer.
LUMINOUS INTENSITY MEASUREMENT Measure the luminous intensity of headlights with a photometer in
accordance with the instruction manual prepared by the manufac-
turer of the photometer and make sure that the luminous intensity
is within the following limit.
Luminous intensity at the center of high intensity zone for high
beam.
Limit : 20,000 cd or more NOTE
1. When measuring the luminous intensity of headlight, keep the
engine at 2,000 rpm and have the battery charged.
2. If there are specific regulations for luminous intensity of head-
lights in the region where the vehicle is operated, make sure
that the intensity conforms to the requirements of such reg-
ulations.
pTB Revision