Page 40 of 284
8-20 WIRING HARNESS - How to Read Wiring Diagrams
HOW TO READ WIRING DIAGRAM NOEDBAE
HOW TO READ CONFIGURATION DIAGRAMS
(1) Connector symbols
A wiring diagram shows the installed condition of each connector in a schematic style. The connectors are
shown and classified as follows, depending on their locations and are marked by connector symbols.
In case connectors of the same shape (same number of wires) are centralized, their colors are indicated for
identification.
Examp’e : p.!- f.~~~~ ~;~~o,
Connector’s unique number (serial number)
A : Engine compartment
B : Interior and frame
C : Instrument panel
Main fusible link
A-03
A-o4
> 4WD indicator switch
A-05 Automatic transmission oil
I temperature switch indicates that the connector is located in the
Same connector No. is used in the wiring diagram and the circuit diagram.
I Indicates color of the
A-58 connector. I
1 ST6 Revision
Page 48 of 284

8-28 WIRING HARNESS - Engine Compartment
1 ENGINE COMPARTMENT
Connector symbol
A
;:::I Main fusible link
;:::I 4WD indicator switch
A-05 Automatic transmission oil
temperature switch
A-06 Back-u light and 4WD indicator
A-07)wiring f!arness and cord
assembly combination
;:g> Back-up light switch
A-l 0 OD-OFF solenoid
A-l 1 Pulse generator
A-l 2 Front wiring harness and
transmission wiring harness
combination
A-13 Air conditioner solenoid valve
A-l 4 Front wiper motor A-
A156
A-55
A-l 7 Checker
A-18 Diode
A-19 Brake fluid level sensor
A-20 Front harness and back-up light
A-21 land 4WD indicator wiring
harness combination
it;;> Sub fusible link
A-24 Carburetor assembly
A-25 Control wiring harness and air
conditioner wiring harness
combination
A-26 Front wiring harness and control
wiring harness combination
A-27 Device box A-53 A-52
A-54
A-28 Auto choke relay
A-29 Front wiring harness and air
conditioner wiring harness
combination
A-30 Headlight washer motor
A-31 Front combination light (L.H.)
A-32 Light control relay
A-33 Dedicated fuse (Upper beam
indicator circuit)
A-34 Headlight (L.H.)
A-35 Condenser fan motor
A-40 Condenser fan motor relay
1 STB Revision
Page 49 of 284
WIRING- HARNESS - Engine Compartment 8-29
; A-06 A-08 A-1 0 A-12 A-14
,.
1 A-15 8
I I
,I I I, I /
A-48
WI
&-ii& ’
A-35 Ai34 A!33 J-3:
A-39 A-37
36W618
A41
i-$ Ignition coil
A-44
A-45 Magnetic clutch
A-46 Water temperature sensor (FBC circuit)
;rii}Alternator
A-49 Water temperature switch (Air conditioner circuit)
A-50 Water temperature gauge unit
A-51 Water temperature switch (OD control circuit)
A-52 Oil pressure gauge or oil pressure switch
$3 Low pressure switch A-55 Headlight (R.H.)
A-56 Front harness and air conditioner wiring harness
combination
A-57 Front combination light (R.H.)
A-58 Front washer motor
A-59 Oxygen sensor
Remarks
(1) The mark * shows the reference mounting position of
wiring harness.
(2) For information concerning the ground points (exam-
ple:
q ), refer to P.8-7.
1 STB Revision
Page 60 of 284
8-40 WIRING HARNESS - Layout of Components WC)
LAYOUT OFCOMPONENJS [FBC)
CD
II A
5FU131
Items
Symbol Items Symbol
Auto choke relay J Slow-cut solenoid valve D
Engine speed sensor (Ignition coil 0)
Feed back carburetor control unit G
Throttle opener control solenoid valve (for the
A
K air-conditioner)
Feed back solenoid valve
I
C Throttle position sensor
I E
Oxygen sensor
I H Vacuum switch
I F
Secondary air control solenoid valve
I I 1 Water temperature sensor
I B
Throttle opener contr
solenoid valve
Page 111 of 284

STARTING SYSTEM-General Information 8-91
STARTING SYSTEM
GENERAL INFORMATION
NOBFAAJ
The electrical circuit of the starter system consists of battery, starter motor, solenoid switch, ignition switch,
inhibitor switch, connecting wire and battery cable.
In the starter system and electrical circuit, electricity flows to activate the coils of the starter motor solenoid when
the ignition switch is turned to the start position. In so doing, the solenoid plunger and clutch shift lever move, the
clutch pinion engages with the ring gear and then the solenoid contacts shut and the starter motor cranks.
As soon as the engine begins to run and, in order to prevent damage due to over-revolution by the armature starter,
the running clutch pinion gear over-rides, Thus in order not to cause damage to the starter motor once the engine
is running, the ignition switch must be immediately turned back to the ON position.
The starter motor is the reduction-drive type, and is compact and lightweight.
Inhibiter switch
-
I lEL151
1 STB Revision
Page 129 of 284

IGNITLON SYSTEM -Troubleshooting 8-109
TROUBLESHOOTING
NOBGH--
Symptom Probable cause
Remedy
Reference
paw
Engine will not start or
Incorrect ignition timing
8-111
hard to start (cranks Adjust ignition timing
OKI Ignition coil faulty
Inspect ignition coil 8-116
Ignition faulty
Inspect igniter
8-120
Distributor faulty
Inspect distributor 8-120
High tension cord faulty
Inspect high tension 8-116
cord
Spark plugs faulty Replace plugs 8-115
Ignition wiring disconnected or broken
Inspect wiring -
Rough idle or stalls
Spark plugs faulty
Replace plugs 8-115
Ignition wiring faulty
Inspect wiring -
Incorrect ignition timing
Adjust ignition timing
8-111
Ignition coil faulty
Inspect ignition coil 8-116
Ignition faulty
Inspect igniter 8-120
High tension cord faulty
Inspect high tension 8-116
cord
Engine hesitates/poor
acceleration Spark plugs faulty Replace plugs 8-115
Ignition wiring faulty
Inspect wiring -
Incorrect ignition timing
Adjust timing 8-111
Poor gasoline mileage
Spark plugs faulty Replace plugs 8-115
Incorrect ignition timing Adjust ignition timing 8-111
Engine overheats Incorrect ignition timing
Adjust ignition timing
8-111 1 STB Revision
Page 133 of 284

IGNITION SYSTEM-Service Adjustment Procedures 8-113
SPARK TEST - ENGINE CANNOT BE CRANKED
If spark test is performed by cranking while the catalyst is hot,
unburned gas will be supplied to the catalyst, and this is not de-
sirable to the catalyst.
For this reason, use the following methods which allow spark test
to be performed without cranking.
1. Remove the distributor cap.
2. Check signal rotor position in relation to the pick-up. If it is not
the position shown in the illustration, turn the crankshaft man-
ually so that the projection of the signal rotor is moved away
from the center part of the pick-up. In order words, the signal
rotor should be positioned so that current can flow to the
ignition coil.
3. Disconnect the high tension cable from the center tower of
the distributor cap, and hold the end of the cable about 5 - 10
mm (.2 - .4 in.) away from the cylinder block of the engine.
4. Turn the ignition switch to “ON”. Then, when a piece of metal
(the tip of a screwdriver for instance) is inserted into the de-
tection coil of the pick-up and then moved away, a spak can be
generated.
+
!:’
Secondary cable 5-10 km
(.2-.4 in.)
5EL0
1 STB Revision
Page 152 of 284

8-132 METERS AND GAUGES - Service Adjustment Procedures
(5) If both the test light and gauge operate, the circuit to the
gauge unit is normal and the gauge unit itself is faulty.
If the test light flashes but the gauge does not operate, the
gauge is faulty.
If 1 neither the test light nor the gauge operates, the water
temperature gauge circuit is faulty.
Se
VVATER TEMPERATURE GAUGE UNIT ONSPEC-
TION
NOBHIKD
To check the water temperature gauge unit, first remove it
from the intake manifold.
For detailed information concerning installation of the water
temperature gauge unit, refer to GROUP 11, INTAKE AND
EXHAUST SYSTEM - Intake Manifold.
WATER TEMPERATURE GAUGE UNIT RESISTANCE CHECK
Immerse the gauge unit in hot water at 70°C (158°F) and
measure the resistance value with an ohmmeter.
Standard value: 90.5 - 117.5 LR
OIL PRESSURE GAUGE SIMPLE TEST NOEHIFA
(1) Disconnect the wiring connector from the oil pressure
gauge unit inside the engine compartment.
(2) Ground the connector at the harness through a test light.
(3) Turn the ignition key to the ON position.
(4) Check to be sure that the test light illuminates steadily and
the indicator of the oil pressure gauge moves.
(5) If both the test light and gauge operate, the circuit to the
gauge unit is normal and the gauge unit itself is faulty.
If the test light flashes but the gauge does not operate, the
gauge is faulty.
If neither the test light nor the gauge operates, the oil
pressure gauge circuit is faulty.
1 STB Revision
-7