1987 MITSUBISHI MONTERO Wiring

HEATERS - Blower Assembly 24-15
--I
Front wirina harness
d
!
2OW537
2OW768
2OW779
5. REMOVAL OF BLOWER ASSEMBLY (1) Disconnect the connector of the front wiring harness
(connected to the resistor).
(2) Remove the ground installation bolt. (Tightened togeth-
er with the blower assembly.)
(3) Remove the blower assembly installation bolt.
INSPECT00 N24KCAD
RESISTOR Connect an ohmmeter to each terminal of the resistor and
measure the resistance.
Terminal connections
1 -2(M1)
1 -3(M2) I-4(Low)
1 - 5 (High)
BLOWER MOTOR Resistance
Approx. 1.22R
Approx. 0.41 R
Approx. 2.25112
Approx. OlR
(1) Connect the blower motor terminals directly to the battery
and check that the blower motor operates smoothly.
(2) Next, reverse the polarity and check that the blower motor
operates smoothly in the reverse direction.
SERVICE POINTS OF INSTALLATION N24KDAC
3. INSTALLATION OF AIR SELECTION CONTROL WIRE Connect the air selection control wire to the air selection
damper lever by following the steps below.
(1) Move the air selection control lever to the& position.
(2) With the air selection damper lever pressed inward in
the direction indicated by the arrow, connect the inner
cable of the air selection control wire to the end of the
air selection damper lever, and then secure the outer
cable by using a clip.
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24-26 AIR-CONDITIONING - Circuit Diagram
CIRCUIT DIAGRAM I N24ZB--
Ignition switch
Main
link Sub fusible link
(Fuse B)
I Battery
3
To turn signal flasher unit ~
0.85-RL [Refer to P.8-49.1
i

I 1 ,0.85-LW F
0.85-WB*
“yl lLG1 [Refer to P.8-62.1
C-C
Blower
motor
M
E!! Blower motor
T IA2
Ml
kFF -18
Heater relav N BI ower switch B L
EEJ LR LR resistor
LB LY
El3 LR LI
x’, $2
Wiring color code
B: Black Br: Brown G: Green
Gr: Gray L: Blue Lg: Light green
LI: Light blue 0: Orange P: Pink R: Red
Y: Yellow W: White
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AIR-CONDITIONING - Circuit Diagram 24-27
Air conditioner relay
@,0.85-WB
El
Low pressure
switch
A-54 El
85-BW:0.85-BW ) To feed back carburetc
u control unit
A-25 [Refer to P.8-39.1
*20.85-BWr
*10.85-BWi& Vacuum solenoid
A-13 ++ valve
A-45
Condenser Condenser blower
blower motor motor relay
A
rl z-
BY
37W611 Magnetic
clutch
(compressor)
Remarks
(1) For information converning the ground points (exam-
ple.(l)m), refer to P.8-7.
(2) The symbols 0, 0, etc indicate that the wiring is
connected (using the same numerical symbol) to the
facing page (In other words, 0 on the right page is
connected to 0 on the left page.)
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AIR-CONDITIONING-Service Adiustment Procedures 24-31
FREEZE UP CONTROL
Evaporator freeze up is controlled by a thermistor attached to the
evaporator fins. The control is an electronic type and consists of
two parts_(thermo relay and thermistor.) It is connected to the
magnetic clutch of the compressor in series. When the tempera-
ture of the evaporator drops below 3°C (37.4”F), the compressor is
turned OFF.
To Test the Thermistor
(1) Jump the wire lead (LB to GB) of the connector portion.
(2) Press the air conditioner switch and blower switch on.
(3) Momentarily turn the ignition switch on (do not crank the en-
gine), listen for the clutch engaging.
(4) If the clutch does not engage, the low pressure switch,
water temperature switch wiring or fuse may be faulty.
(5) If the clutch operates, replace the thermostat.
WATER TEMPERATURE SWITCH
The water temperature switch is located on the thermostat hous-
ing. The water temperature switch is connected to the clutch
in series. When the coolant temperature in the radiator
reaches above 113°C (235”F), it turns the compressor OFF.
This is to prevent engine overheating.
When the water temperature switch is activated and the clutch is
OFF, check the surface of the condenser and radiator, the belt
tension, and the coolant volume in the radiator, and return to the
normal condition.
To Test the Water Temperature Switch
(1) Remove wire from water temperature switch and jump lead
wires.
(2) Press the air conditioner switch and blower switch on.
(3) Momentarily turn the ignition switch on (do not crank the en-
gine), listen for the clutch engaging.
(4) If the clutch does not-engage, the fin thermistor, low pressure
switch, wiring or fuse may be faulty.
(5) If clutch engages, replace the switch.
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24-32 AIR-CONDITIONING-Service Adjustment Procedures
i--
9 >
@
r
2ouo319
- 2OW627 I
Suction gauge Discharge w-w
/ I
Suction
ww Discharge
w-w
2OUO306
Suction
w-w Discharge
gauge
2OUO307
AIR CONDITIONER SWITCH
To jest the Air Conditioner Switch
(1) Disconnect the harness connector for the air conditioner
switch.
(2) Jump the lead wires as shown.
(3) Turn the blower switch ON.
(4) Momentarily turn the ignition switch on (do not crank the en-
gine), listen for the clutch engaging.
(5) If the clutch does not engage, fin thermostat, water
temperature switch, wiring or fuse may be faulty.
(6) If clutch engages, replace the air conditioner switch.
MAGNETIC CLUTCH
(1) Disconnect the wiring to the magnetic clutch.
(2) Connect battery (+) voltage directly to the wiring for the mag-
netic clutch.
(3) If the magnetic clutch is normal, there will be a “click”. If the
pulley and armature do not make contact (“click”), there is a
malfunction.
COMPRESSOR
(1) Install the manifold gauge set, and run the air conditioner.
(2) If a pressure of approx.490 kPa (71 psi) is indicated on the
suction gauge side and a pressure of approx.883 kPa (128 psi)
is indicated on the discharge gauge side, the compressor has
abnormal compression.
Replace the compressor.
(3) If a pressure of 294 to 392 kPa (43 to 59 psi) is indicated on the
suction gauge side and a pressure of approx.1961 kPa (284
psi) is indicated on the discharge gauge side, it is suspected
that air is present in the air conditioning system.
Discharge the system, evacuate and recharge with specified
amount of refrigerant.
(4) During operation of the air conditioner, cold air may stop flow-
ing after the elapse of time and this state is maintained before
cold air flows out again. If cold air stops flowing out with
negative pressure indicated on the suction gauge side and a
pressure of 588 to 980 kPa (85 to 142 psi) indicated on the
discharge gauge side, it is suspected that water is present in
the air conditioning system.
Discharge the system. Replace receiver drier. Evacuate and
check for leaks, and recharge with specified amount of refrig-
erant.
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AIR-CONDITIONING-Service Adiustment Procedures 24-35
CORRECTING LOW REFRIGERANT LEVEL Suction
Discharge gauge
gauge
I \- a/
gauge valve
II II Discharge gauge
Ho water
52°C i 125°F)
2OUO325
Since the refrigeration system is completely sealed, refrigerant level will not be low unless there is a leak in the
system.
Before adding refrigerant when the cause of low level is not known, the system should be tested for leaks.
Assuming that leaks have been corrected without discharging the system, proceed with partial charge.
Install and connect manifold gauge set.
(I) Close both gauge set manifold valves.
(2) Connect the suction gauge test hose to the suction port of the compressor. Connect the discharge gauge test
hose to the discharge port.
(3) Connect one end of long test hose to center manifold outlet, other end to refrigerant dispensing manifold.
(4) Close two dispensing manifold valves and open remaining dispensing manifold valve. Remove protective cap
from opened valve.
(5) Screw a can of R-12 to the opened manifold valve. Be sure gasket is in place and in good condition. Tighten
refrigerant can and manifold locking nut to insure a good seal. Do not overtighten. 8 to 11 Nm (6 to 8 ft.lbs.) is
sufficient if gasket is in good condition.
(6) Turn manifold valve (above the refrigerant can) completely clockwise to puncture the can. This closes the valve
and seals the refrigerant in the can. Caution
Never heat small cans of refrigerant over 52°C (125’F) as they may explode.
(7) Place the refrigerant in a large pan of water heated to 52°C (125°F). Place pan of water containing the refrigerant
can on an accurate scale so the amount of refrigerant added can be weighed. Open the refrigerant manifold
valve. (8) Purge all air from test hoses.
Air in the system will be trapped in the condenser causing abnormally high
discharge pressures and interfering with condensing of the refrigerant.
(9) Slightly loosen both test hoses at the gauge set manifold. Tighten the hoses as soon as the air is purged.
(10)Slightly loosen charging hose connection at gauge set manifold. This will purge air from the charging hose.
Tighten connection as soon as air is purged.
(1l)With vehicle windows open and hood up, operate engine at 1,500 rpm and jump the switch terminals located
on so the clutch will remain engaged.
(12)Place air conditioner control on air conditioner and place the blower switch on high.
(13)lf necessary, block the condenser to maintain a discharge pressure of 1,422 to 1,520 kPa (206 to 220 psi.).
System must be charged through the evaporator suction service ports as follows:
(a) Slowly open the suction service gauge valve.
Meter flow of refrigerant by adjusting the suction service
gauge valve so that pressure registered at the suction service gauge does not exceed 345 kPa (50 psi). Keep refrigerant container upright.
(b) Add refrigerant gas until there is no foam visible at the sight glass.
(c) Close the suction gauge valve. Caution
Too much refrigerant in the system can cause abnormally high discharge pressures. Care must be
used so that the exact recommended amount of refrigerant is added after foam clears in the sight
glass.
(d) Close dispensing manifold valve. Remove test hoses and adapters from the service ports of compressor,
install protective caps at service ports and reconnect wiring. / STB Revision

24-38 AIR-CONDITIONING-Service Adjustment Procedures
(4) Purge the air from the charging line by loosening the charging
hose at the gauge set manifold and turning one of the refrig-
erant valves counterclockwise to release refrigerant. When
the refrigerant gas starts escaping from the loose connection,
re-tighten the hoses.
Caution
Never heat small refrigerant cans over 52°C (125°F) as they
mad explode.
(5) qully open all refrigerant manifold valves being used and place
the cans of refrigerant into a pan containing 52°C (125°F) water
will warm the charging can and aid in the transfer of the charge
into the system. Place the water pan and refrigerant cans on
a scale and note the weight.
(6) Jump the low pressure switch terminals located on the re-
ceiver drier so the clutch will remain engaged.
(7) Start the engine and move the controls to air conditioner
switch on and low blower position.
The low pressure switch will prevent the clutch from engaging
until refrigerant is added to the system. If the clutch does
engage, replace the switch before proceeding any further.
(8) Charge through the suction side of the system by slowly open-
ing the suction manifold valve. Adjust the valve as necessary
so charging pressure does not exceed 345 kPa (50 psi).
Maintain the temperature of the water in the pan by adding
warm water as necessary. Note the weight of water
added, to ensure accuracy when determining amount of
refrigerant added to system.
(9) Adjust the engine speed to a fast idle of approximately 1500
rpm.
(IO) When specified refried refrigerant charge 730 (1.6 Ibs.) has
entered the system, close the gauge set manifold valves,
refrigerant manifold valves, and reconnect wiring. Each
can contains 397 g (14 oz.) of R-12. Use 2 l/2 cans.
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24-42 AIR-CONDITIONING - Air Conditioner Switch
AIR CONDITIONER SWITCH
REMOVAL AND INSTALLATION N24CLA-
2ow929
Removal steps
1. Lap heater duct (C)
2. Glove box stoppers
3. Knobs
4. Plugs
5. Center panel
6. Connection of center panel wiring har-
ness to front wiring harness connector
7. Air conditioner switch
NOTE
(1) Reverse the removal procedures to reinstall. (2) +e : Refer to “Service Points of Removal”
SERVICE POINTS OF REMOVAL
1. REMOVAL OF GLOVE BOX STOPPERS
(1) Open the glove box lid.
(2) Remove the glove box stopper.
(3) Pull the glove box outward.
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