INTRODUCTION - Towing and Hoisting
TOWING AND HOISTING NOOGA-
This vehicle can only be towed from the front with convention-
al sling-type equipment and tow chain with grab hooks.
If a vehicle is towed from the rear, use a tow dolly.
A lumber spacer (4” x 4” x 55” wood beam) should be placed
forward of under guard and under towing hook/shipping tie
down hook.
Then, attach J-hook to the lower arm.
A safety chain system must be used. This system must be
completely independent of the primary lifting and towing
attachment. Care must be taken in the installation of safety
chains to insure they do not cause damage to bumper, painted
surfaces or lights.
LIFT!NG-GROUND CLEARANCE
Towed vehicle should be raised until wheels are a minimum of
10 cm (4 in.) from the ground. Be sure there is adequate
ground clearance at the opposite end of the vehicle, especially
when towing over rough terrain or when crossing sharp rises
such as curbs. If necessary, ground clearance can be in-
creased by removing the wheels from the lifted end of the
disabled vehicle and carrying the lifted end closer to the
ground. A 20 cm (8 in.) ground clearance must be maintained
between brake drums and ground.
FRONT TOWING PICKUP
The vehicle may be towed on its rear wheels for extended
distances, provided the parking brake is released.
Make cartain the transmission remains in “NEUTRAL”.
SAFETY PRECAUTIONS
The following precautions should be taken when towing the
vehicle.
1. Remove exhaust tips and any other optional equipment,
that interface with the towing sling. Padding (heavy shop
towel or carpeting) should be placed between the towing
sling cross bar and any painted surfaces, and bumper
surfaces.
2. A safety chain system completely independent of the
primary lifting and towing attachment must be used.
3. Any loose or protruding parts of damaged vehicle such as
hoods, doors, fenders, trim, etc., should be secured prior
to moving the vehicle.
4. Operator should refrain from going under a vehicle unless
the vehicle is adequately supported by safety stands.
5. Never allow passengers to ride in a towed vehicle.
6. State and local rules and regulations must be followed
when towing a vehicle.
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WIRING HARNESS - Centralized Junction
Multi-purpose Fuse
Power supply circuit Fuse No. Rated
capacity A Applicable circuits
Battery 1 20
Clock, Dome light, Hazard warning flashers
Headlight relay 2 10 Tail lights, License plate lights, Illumination lights, Headlight
washer relay, Position lights
__-
Ignition switch (IG) 3 10 Heater relay, Seat belt warning timer, Turn-signal lights,
Alternator, Seat belt switches, Power window relay, Fuel and
water temperature gauges, Oil pressure gauge, Voltage meter,
Indicator and warning lights, Inhibitor switch, Automatic
free-wheeling hub indicator control unit
4
IO Back-up lights, Auto choke relay, OD-OFF relay
__-
5 15 Rear window defogger
Battery 6 20 Heater, Back door lock
7 15 Key-reminder switch, Stop lights, Buzzer
Ignition switch (ACC) 8 15 Windshield wipers and washer, Headlight washer relay,
Intermittent wiper relay, Horn
9 10 Rear window wiper and washer
10 15 Cigarette lighter, Radio, Tape player, Clock (ACC), Spare terminal,
Air conditioner relay
CHARGING SYSTEM - Service Adjustment Procedures 8-77
SERVICE ADJUSTMENT PROCEDUREswmAB
lEL15I
INSPECTION OF THE CHARGING SYSTEM
VOLTAGE DROP TEST OF ALTERNATOR OUTPUT WIRE
This test judges whether or not the wiring (including the fusible
link) between the alternator B terminal and the battery (+) terminal
is sound by the voltage drop method.
Preparation
(1) Turn the ignition switch to “OFF”.
(2) Disconnect the battery ground cable.
(3) Disconnect the alternator output lead from the alternator “B”
terminal.
(4) Connect a DC ammeter (0 to 100 A) in series to the “B”
terminal and the disconnected output lead. Connect the (+)
lead of the ammeter to the “B” terminal and the (-) lead to
the disconnected output wire.
NOTE
Use of a clamp type ammeter that can measure current with-
out disconnecting the harness is preferred. The reason is that
when checking a vehicles that has a low output current due to
poor connection of the alternator “B” terminal, such poor con-
nection is corrected as the “B” terminal is loosened and a test
ammeter is connected in its place and as a result, causes for
the trouble may not be determined.
(5) Connect a digital voltmeter between the alternator “B” termi-
nal and battery (+) terminal. Connect the (+) lead wire of the
voltmeter to the “B” terminal and the (-) lead wire to the
battery (+) terminal.
(6) Connect the battery ground cable.
(7) Leave the hood open.
Test
(1) Start the engine.
(2) Turn on or off the headlights and small lights and adjust the
engine speed so that the ammeter reads 20 A and read off the
voltmeter indication under this condition.
Result
(1) It is okay if the voltmeter indicates the standard value. ’
Standard value : 0.2 V max.
(2) If the voltmeter indicates a value that is larger than the stan-
dard value, poor wiring is suspected, in which case check the
wiring from the alternator “B” terminal to fusible link to bat-
tery (+) terminal. Check for loose connection, color change
due to overheated harness, etc. and correct them before test-
ing again.
(3) Upon completion of the test, set the engine speed at idle. Turn
off the lights and turn off the ignition switch.
(4) Disconnect the battery ground cable.
(5) Disconnect the ammeter and voltmeter that have been con-
nected for the test purpose.
(6) Connect the alternator output wire to the alternator “B” ter-
minal.
(7) Connect the battery ground cable.
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CHARGING SYSTEM - Service Adjustment Procedures 8-79
Result
(1) The ammeter reading must be higher than the limit value. If it
is lower but the alternator output wire is normal, remove the
alternator from the vehicle and check it.
Limit value : 31 A min.
Caution
1. The nominal output current value is shown on the
nameplate affixed to the alternator body.
2. The output current value changes with the electrical
load and the temperature of the alternator itself.
Therefore, the nominal output current may not be ob-
tained if the vehicle electrical load at the time of test is
small. In such a case, keep the headlights on to cause
discharge of the battery or use lights of another vehi-
cle as a load to increase the electrical load. The nom-
inal output current may not be obtained if the temper-
ature of the alternator itself or abmient temperature is
too high. In such a case, reduce the temperature be-
fore testing again.
(2) Upon completion of the output current test, lower the engine
speed to the idle speed and turn off the ignition switch.
(3) Disconnect the battery ground cable.
(4) Remove the test ammeter and voltmeter and the engine ta-
chometer.
(5) connect the alternator output wire to the alternator “B” ter-
minal.
(6) Connect the battery ground cable.
REGULATED VOLTAGE TEST
The purpose of this test is to check that the electronic voltage
regulator controls the voltage correctly.
Preparation
(1) Prior to the test, check the following items and correct if nec-
essary.
(a) Check the battery installed on the vehicle to see that it is
fully charged. For battery checking method, see “BAT-
TERY”.
(b) Check the alternator drive belt tension. For belt tension
check, see “GROUP 7 COOLING - Service Adjustment
Procedures”.
(2) Turn the ignition switch to “OFF”.
(3) Disconnect the battery ground cable.
(4) Connect a digital voltmeter between the “S” terminal of the
alternator and ground. Connect the (+) lead of the voltmeter to
the “S” terminal of the alternator, inserting from the wire side
of the 2-way connector and connect the (-1 lead to sound
ground or battery (-) terminal.
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8-80 CHARGING SYSTEM - Service Adjustment Procedures
Ignition
switch Alternator
Voltmeter
I
lid-hi! @ Ammeter e Load
6EK52
(5) Disconnect the alternator output wire from the alternator “B”
terminal.
(6) Connect a DC ammeter (0 to 100 A) in series between the “B”
terminal and the disconnected output wire. Connect the (+I
lead of the ammeter to the “B” terminal and connect the (-1
lead wire to the disconnected output wire.
(7) Set the engine tachometer and connect the battery ground
cable.
Test
(1) Turn on the ignition switch and-check that the voltmeter indi-
cates the following value.
Voltage : Battery voltage
If it reads 0 V, there is an open circuit in the wire between the
alternator “S” terminal and the battery (+) or the fusible link
is blown.
(2) Start the engine. Keep all lights and accessories off.
(3) Run the engine at a speed of about 2500 rpm and read the
voltmeter when the alternator output current drops to 10 A or
less.
Result
(1) If the voltmeter reading agrees with the value listed in the
regulating voltage table below, the voltage regulator is func-
tioning correctly. If the reading is other than the standard
value, the voltage regulator or the alternator is faulty.
Regulating voltage table
Voltage regulator ambient Regulating voltage V
temperature “C (“F)
-20 (-4) 14.2-15.4
20 (68) 13.9-14.9
60 (140) 13.4-14.6
80 (176) 13.1-14.5
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IGNITION SYSTEM - Service Adjustment Procedures 8-111
SERVICE ADJUSTMENT PROCEDURES
CHECKING IGNITION TIMING NOEGIBA
IGNITION TIMING ADJUSTMENT
Adjustment conditions:
Coolant temperature: 80-90°C (170-I 90°F)
Lights and all accessories: Off
Transmission: N (Neutral)
1. Connect tachometer and timing light.
2. Start eng.ine and run at curb idle speed.
I
Curb idle speed rpm
First 500 km
(300 mile)
After 500 km
(300 mile)
725';;;
800 ?I00 3. To make adjustment at high altitude, disconnect pressure
sensor connector before stopping engine. Then restart
engine and run it at curb idle speed.
4. Check basic ignition timing and adjust if necessary.
Basic ignition timing: 7” + 2”BTDC 5. To adjust ignition timing, loosen distributor mounting nut
and turn distributor housing.
6. After adjustment, securely tighten mounting nut.
7. Reconnect pressure sensor connector disconnected in
Step 3. Then run engine at curb idle speed to make sure
that actual ignition timing is obtained.
. .
CHECKING IGNITION SYSTEM NOBDIDB
CHECKING CENTRIFUGAL ADVANCE EQUIPMENT 1.
Set the tachometer and timing light.
2. Start the engine and allow it to idle.
3. Pull out vacuum hose from vacuum controller.
4. Check the advance while slowly raising RPM. If the advance is
smooth when accompanying the increasing RPM, this is
normal.
Symptom Assumed causes
Excessive advance
Weakness of the governor spring
Sudden advance rise
Broken spring
Insufficient advance or large
Impaired movement of the gover-
hysteresis
nor weight or cam.
5. If the malfunction indicators above are confirmed, dismantle
and check the distributor.
6. After checking, let the engine idle and then turn the ignition
switch to OFF.
7. Remove the tachometer and timing light.‘.
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METERS AND GAUGES-Specifications
METERS AND GAUGES
8-123
SPECIFICATIONS
GENERAL SPECIFICATIONS
METERS AND GAUGES NOEHB-
Items
Speedometer
Type
Tachometer
Type
Detection source
Fuel gauge
Type
Fuel gauge unit
Type
Water temperature gauge
Type
Water temperature gauge unit
Type
Oil pressure gauge
Type
Oil pressure gauge unit
Type
Inclinometer
Type
Damping system
Voltage meter
Type Specifications
Electromagnetic type
Pulse type
Ignition coil
Bimetal type (constant-voltage relay incorporated for 7V)
Variable resistance type
Bimetal type (7V operation)
Thermistor type
Bimetal type
Bimetal type
Gravity type
Oil-filled system
Bimetal type
INDICATOR AND WARNING LIGHTS
NOEHC-B
Items Specifications
Turn signal indicator lights
W 1.4 (74)
High beam indicator light W 1.4 (74)
Door-ajar warning light W 1.4 (74)
Fasten seat belt indicator light W 1.4 (74)
Brake warning light W 1.4 (74)
Charging warning light W 1.4 (74)
4WD indicator light W 1.4 (74)
EGR warning light W 1.4 (74)
Oil pressure warning light W 1.4 (74)
A/T oil temperature warning light
W 1.4 (74)
Overdrive indicator light
W 1.4 (74)
Free-wheeling hub indicator light W 1.4 (74)
NOTE
The values in parentheses denote SAE grade numbers.
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METERS AND GAUGES - Indicators and Warning Lights 8-141
INDICATORS AND WARNING
LIGHTS
Symbol
Operation
Turn signal indicator
+e3 This indicator flashes, as do the same side of turn-signal light
flashes. If the turn-signal light is burnt out, the blinking of
indicator slows down.
This indicator is common with hazard light.
0
High beam indicator
- This indicator illuminates when the headlights are on high
= beam.
=
* Door-ajar warning light
This warning light comes on when the door is either open or
not completely closed.
4 Fasten seat belt indicator
This indicator goes on for four to eight seconds when the
ignition key is in “ON” position, even if the driver has fastened
his seat belt.
BRAKE
Brake warning light
This warning light comes on when the ignition key is in “ON”
position, and goes off after the engine has started. This
warning light comes on when the parking brake is applied
or brake fluid level falls less than the specific level.
III Charging warning light This warning light comes on when the ignition key is in
- + “ON” position, and goes off after the engine has started.
This warning light comes on when the drive belt breaks
or the trouble occurs in the charging system.
Oil pressure warning light This warning light comes on when the ignition key is in “ON”
P position, and goes off after the engine has started. This
warning light comes on when the oil fails or the trouble
occurs in the oil circulating system.
00
Overdrive indicator
This indicator will illuminates when the overdrive control
OFF
switch is switched to the “OFF” position.
68R0133
A/T
A/T oil temperature warning light This A/T oil temperature warning light comes on when
TEMP automatic transmission fluid temperature becomes abnor-
mally high.
68WO68
Free-wheeling hub indicator
YEL This indicator comes on when the automatic free-wheeling
hubs are locked.
68WO80
z4 4WD indicator This indicator will light up when the transfer case shift lever is
shifted to the four wheel driving position (either the “4H” or the
“4L” position) and the ignition key is in the “ON” position.
CHECK
EGR
EGR warning light The EGR warning light will illuminate every 50,000 miles of
driving. When this occurs, bring the vehicle to an authorized
dealter to have the EGR system checked.
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