1986 TOYOTA SUPRA battery

INSPECTION PROCEDURE
Check VSV for fuel pressure control.
(1) Remove VSV.
(2) Disconnect VSV connector.
(1) Measure resistance between terminals.
(2) Measure resistance between each terminal
and the body.
(1) Resistance: 33 Ð 39
at 20°C (68°F)
(2) Resistance: 1 M
or higher
Check operation of VSV when battery positive
voltage is applied and released to the VSV termi-
nals.
Battery positive voltage is applied:
Air from port E is flowing out through the air fil-
ter.
Battery positive voltage is not applied:
Air from port E is flowing out through port G.
Replace VSV for fuel pressure control. EG±482
± ENGINE2JZ±GE ENGINE TROUBLESHOOTING

PRECAUTION
1. Before working on the fuel system, disconnect the
negative (±) terminal cable from the battery.
HINT: Any diagnostic trouble code retained by the computer
will be erased when the negative (±) terminal cable is discon-
nected.
Therefore, if necessary, read the diagnosis before discon-
necting the negative (±) terminal cable from the battery.
2. Do not smoke or work near an open flame when working
on the fuel system.
3. Keep gasoline away from rubber or leather parts.
MAINTENANCE PRECAUTIONS
1. PRECAUTION WHEN CONNECTING GAUGE
(a) Use ba tte ry as th e po we r so u rce fo r th e timin g lig h t,
tachometer, etc.
(b) Connect the tester probe of a tachometer to the terminal IG

of the DLC1.
2. IN EVENT OF ENGINE MISFIRE, FOLLOWING
PRECAUTIONS SHOULD BE TAKEN
(a) Check proper connection of battery terminals, etc.
(b) After repair work, check that the ignition coil terminals and all
other ignition system lines are reconnected securely.
(c) When cleaning the engine compartment, be especially
careful to protect the electrical system from water.
3. PRECAUTIONS WHEN HANDLING OXYGEN SENSOR
(a) Do not allow oxygen sensor to drop or hit against an object.
(b) Do not allow the sensor to come into contact with water. EG±260
± ENGINESFI SYSTEM (2JZ±GTE)

IF VEHICLE IS EQUIPPED WITH MOBILE
RADIO SYSTEM (HAM, CB, ETC.)
If the vehicle is equipped with a mobile communication sys-
tem, refer to the precaution in the IN section.
AIR INDUCTION SYSTEM
1. Separation of the engine oil dipstick, oil filler cap, PCV hose,
etc. may cause the engine to run out of tune.
2. Disconnection, looseness or cracks in the parts of the air
induction system between the throttle body and cylinder
head will cause air suction and cause the engine to run out
of tune.
ELECTRONIC CONTROL SYSTEM
1. Before removing SFI wiring connectors, terminals, etc., first
disconnect the power by either turning the ignition switch
OFF or disconnecting the negative (±) terminal cable from the
battery.
HINT: Always check the diagnostic trouble code before dis-
connecting the negative (±) terminal cable from the battery.
2. When installing the battery, be especially careful not to
incorrectly connect the positive (+) and negative (±) cables.
3. Do not permit parts to receive a severe impact during removal
or installation. Handle all SFI parts carefully, especially the
ECM.
4. Do not be careless during troubleshooting as there are
numerous transistor circuits and even slight terminal contact
can cause further troubles.
5. Do not open the ECM cover.
6. When inspecting during rainy weather, take care to prevent
entry of water. Also, when washing the engine compartment,
prevent water from getting on the SFI parts and wiring
connectors.
7. Parts should be replaced as an assembly.
8. Care is required when pulling out and inserting wiring
connectors.
(a) Release the lock and pull out the connector, pulling on the
connectors.
(b) Fully insert the connector and check that it is locked.
± ENGINESFI SYSTEM (2JZ±GTE)EG±261

FUEL PUMP
ON±VEHICLE INSPECTION
1. CHECK FUEL PUMP OPERATION
(a) Using SST, connect terminals +B and FP of the DLC 1.
SST 09843±18020
(b) Turn the ignition switch ON.
NOTICE: Do not start the engine.
(c) Check that there is pressure in the fuel inlet hose from the fuel
filter.
HINT: If there is fuel pressure, you will hear the sound of fuel
flowing.
If there is no pressure, check the following parts:
wFuses
wEFI No.2 relay
wFuel pump
wECM
wWiring connections
(d) Turn the ignition switch OFF
(e) Remove the SST from the DLC1.
SST 09843±18020
2. CHECK FUEL PRESSURE
(a) Check the battery voltage is above 12 V.
(b) Disconnect the negative (±) terminal cable from the battery.
(c) Remove the union bolt and 2 gaskets, disconnect the fuel
inlet hose from the fuel filter.
CAUTION:
wPut a suitable container or shop towel under the fuel filter.
wSlowly loosen the union bolt.
(d) Install the fuel inlet hose and SST (pressure gauge) to the
fuel filter with the 3 gaskets and SST (union bolt).
SST 09268±45012
Torque: 29 NVm (300 kgfVcm, 22 ftVlbf)
(e) Wipe off any splattered gasoline.
(f) Using SST, connect terminals +B and FP of the DLC 1.
SST 09843±18020 EG±264
± ENGINESFI SYSTEM (2JZ±GTE)

(g) Reconnect the negative (±) terminal cable to the battery.
(h) Turn the ignition switch ON.
(i) Measure the fuel pressure.
Fuel pressure:
226±275 kPa (2.3±2.8 kgf/cm
2, 33±40 psi)
If pressure is high, replace the fuel pressure regulator.
If pressure is low, check the following parts:
wFuel hoses and connections
wFuel pump
wFuel filter
wFuel pressure regulator
(j) Remove the SST from the DLC1.
SST 09843±18020
(k) Start the engine.
(l) Disconnect the vacuum sensing hose from the fuel pressure
regulator, and plug the hose end.
(m) Measure the fuel pressure at idle.
Fuel pressure:
226±275 kPa (2.3±2.8 kgf/cm
2, 33±40 psi)
(n) Reconnect the vacuum sensing hose to the fuel pressure
regulator.
(o) Measure the fuel pressure at idle.
Fuel pressure:
167±216 kPa (1.7±2.2 kgf/cm
2, 24±31 psi)
If pressure is not as specified, check the vacuum sensing
hose and fuel pressure regulator.
(p) Stop the engine.
(q) Check that the fuel pressure remains as specified for 5
minutes after the engine has stopped.
Fuel pressure:
147 kPa (1.5 kgf/cm
2, 21 psi) or more
If pressure is not as specified, check the fuel pump, pressure
regulator and/or injectors.
(r) After checking fuel pressure, disconnect the negative (±)
terminal cable from the battery and carefully remove the SST
to prevent gasoline from splashing.
SST 09268±45012
(s) Reinstall the fuel inlet hose to the fuel filter with 2 new gaskets
and the union bolt.
Torque: 29 NVm (300 kgfVcm, 22 ftVlbf)
(t) Reconnect the negative (±) terminal cable to the battery.
(u) Check for fuel leaks.
(See item 5 in fuel system in precaution)
± ENGINESFI SYSTEM (2JZ±GTE)EG±265

5. REMOVE FUEL PUMP AND SENDER GAUGE ASSEMBLY
(a) Disconnect the connector and hoses from the fuel pump
bracket:
(1) Fuel pump connector
(2) Fuel outlet hose
Remove the union bolt and 2 gaskets, and disconnect
the outlet hose.
(3) Fuel return hose
(4) Fuel breather hose
(b) Remove the retainer clamp.
(c) Using SST, loosen the retainer.
SST 09808±14010
(d) Remove the retainer, and disconnect the fuel pump and
sender gauge assembly from the fuel tank.
(e) Disconnect the fuel return hose from the return port of the fuel
pump bracket.
(f) Remove the fuel pump, sender gauge assembly and gasket.
FUEL PUMP INSPECTION
1. INSPECT FUEL PUMP RESISTANCE
Using an ohmmeter, measure the resistance between termi-
nals 4 and 5.
Resistance:
0.1±3.0
at 20°C (68°F)
If the resistance is not as specified, replace the fuel pump,
lead wire or fuel pump bracket.
2. INSPECT FUEL PUMP OPERATION
Connect a tester lead from terminal 4 of the connector to the
positive (+) terminal of the battery; connect another tester
lead from terminal 5 of the connector to the negative (±) termi-
nal of the battery.
NOTICE:
wThese tests must be performed quickly (within 10 se-
conds) to prevent the coil from burning out.
± ENGINESFI SYSTEM (2JZ±GTE)EG±267

wKeep the fuel pump as far away from the battery as pos-
sible.
wAlways connect or disconnect at the battery.
If operation is not as specified, replace the fuel pump, lead
wire or fuel pump bracket.
COMPONENTS FOR DISASSEMBLY AND
ASSEMBLY
FUEL PUMP DISASSEMBLY
Assembly is in the reverse order of disassembly.
1. REMOVE FUEL SENDER GAUGE FROM FUEL PUMP
BRACKET
(a) Disconnect the connector from the fuel pump bracket.
(b) Remove the 2 screws and sender gauge. EG±268
± ENGINESFI SYSTEM (2JZ±GTE)

(g) Connect SST (hose) to the fuel inlet of the delivery pipe with
SST (union), the 2 gaskets and union bolt.
SST 09268±41045 (90405±09015)
(h) Put the injector into the graduated cylinder.
(i) Using SST, connect terminals +B and FP of the DLC 1.
SST 09843±18020
(j) Reconnect the negative (±) terminal cable to the battery.
(k) Turn the ignition switch ON.
NOTICE: Do not start the engine.
(l) Connect SST (wire) to the injector and battery for 15
seconds, and measure the injection volume with a graduated
cylinder. Test each injector 2 or 3 times.
SST 09842±30060
Injection volume:
124±144 cm
3 (7.6±8.8 cu in.) per 15 sec.
Difference between each injector:
10 cm
3 (0.6 cu in.) or less
If the injection volume is not as specified, replace the injector.
2. INSPECT LEAKAGE
(a) In the condition above, disconnect the tester probes of SST
(wire) from the battery and check the fuel leakage from the
injector.
SST 09842±30060
Fuel drop:
One drop or less per minute
(b) Disconnect the negative (±) terminal cable from the battery.
(c) Remove the SST.
SST 09268±41045 and 09843±18020
(d) Reconnect the fuel inlet hose to the fuel filter with 2 new
gaskets and the union bolt.
Torque: 29 NVm (300 kgfVcm, 22 ftVlbf)
(e) Reconnect the fuel return hose to the fuel return pipe.
(f) Remove the 6 bolts, 3 injector holders and 6 insulators.
± ENGINESFI SYSTEM (2JZ±GTE)EG±281