N13790
Low Pressure
Service Valve
High Pressure
Service Valve
I08298
Properly
Charged
Insufficiently
Charged
AC-12
- AIR CONDITIONINGAIR CONDITIONING SYSTEM
2737 Author: Date:
2004 LAND CRUISER (RM1071U)
3. CHARGE REFRIGERANT INTO REFRIGERATION
SYSTEM
If there is no leak after refrigerant leak check, charge the proper
amount of refrigerant into the refrigeration system.
CAUTION:
Do not run the engine when charging the system
through the high pressure side.
Do not open the low pressure hand valve when the
system is being charged with liquid refrigerant.
(a) Open the high pressure hand valve fully.
(b) Charge specified amount of refrigerant, then close the
high pressure hand valve.
HINT:
No bubbles in the sight glass indicates that the system is fully
charged.
(c) Partially charge the refrigeration system with refrigerant.
(1) Start engine and race engine at 1,500 rpm.
(2) Set fan speed selector to ºHIº.
(3) Set temperature control to ºMAX. COOLº.
(4) Set air inlet control to ºRECIRCº.
(5) Fully open doors (Sliding roof: closed).
(6) Open the low pressure hand valve.
CAUTION:
Do not open the high pressure hand valve.
(d) Charge refrigerant until bubbles disappear and check the
pressure on the gauge through the sight glass.
AC1KA-04
I06684
43
W
I06685
1 2
I06686
- AIR CONDITIONINGREAR COOLING UNIT
AC-29
2754 Author: Date:
2004 LAND CRUISER (RM1071U)
REAR COOLING UNIT
ON-VEHICLE INSPECTION
1. INSPECT EXPANSION VALVE
(a) Check amount of gas during refrigeration cycle.
(b) Set on manifold gauge set.
(c) Start the engine.
(d) Operate the A/C system.
(e) Inspect the expansion valve.
(1) Run the engine at 1,500 rpm for at least 5 minutes.
(2) Check the high pressure reading is 1.37 - 1.57 MPa
(14 - 16 kgf/cm
2, 199 - 288 psi).
(3) Check the low pressure reading.
If the low pressure reading is 0 kPa (0 kgf/cm
2, 0psi), replace
the expansion valve.
2. REMOVE REAR DOOR SCUFF PLATE RH
3. REMOVE REAR FLOOR MAT SUPPORT PLATE
4. REMOVE QUARTER TRIM PANEL RH
5. INSPECT THERMISTOR RESISTANCE
(a) Disconnect the connector.
(b) Measure resistance between terminal 3 and 4.
Standard resistance: Approx. 1.5 kW at 25 °C (77 °F)
If resistance is not as specified, proceed ºINSPECTIONº on
page AC-36.
6. INSPECT MAGNETIC VALVE CONTINUITY
(a) Disconnect the connector.
(b) Check the continuity exists between terminal 1 and 2.
If resistance is not as specified, proceed ºINSPECTIONº on
page AC-36.
7. CHECK FOR LEAKAGE OF REFRIGERANT
(a) Remove the power transistor.
(b) Using a gas leak detector, check for leaks of refrigerant.
If there is a leakage, check the evaporator or tightening torque
at the joints.
D14352
Overflow Tube
AT-3-3
- AUTOMATIC TRANSMISSIONAUTOMATIC TRANSMISSION SYSTEM
1857 Author: Date:
2004 LAND CRUISER (RM1071U)
(b) Without hand-held tester (Using A/T OIL TEMP indicator)
(1) Connect terminals between CG (4) and TC (13) of
the DLC3 using SST (09843-18040).
(2) Move the shift lever back and forth between N and
D at 1.5 seconds interval for six seconds.
(3) The D shift indicator on the combination meter
comes on for two seconds. This indicates that the
fluid temperature check mode has been started.
(4) The D shift indicator comes on again when the fluid
temperature reaches 46C (115F) and blinks
when it exceeds 56C (130F).
(5) Allow the engine to idle until the fluid temperature
reaches 46C (115F).
6. FLUID LEVEL CHECK
NOTICE:
The fluid temperature must be between 46C (115F) and
56C (130F) to check the fluid level.
(a) Remove the overflow plug with the engine idling.
(b) Check that the fluid comes out of the overflow tube.
If fluid does not come out, proceed to step 7.
If fluid comes out, wait until the overflow slows to a
trickle and proceed to step 8.
7. TRANSMISSION REFILL
(a) Install the overflow plug.
(b) Stop the engine.
(c) Remove the refill plug.
(d) Add 0.4 liters (0.42 US qts, 0.35 lmp. qts) of fluid.
(e) Allow the engine to idle and wait for 10 seconds.
(f) Proceed to step 6.
8. COMPLETE
(a) Install the overflow plug with a new gasket.
(b) Stop the engine.
(c) Install the refill plug with a new gasket.
Torque:
20 NVm (205 kgfVcm, 15 ftVlbf) for overflow plug
39 NVm (400 kgfVcm, 29 ftVlbf) for refill plug
BE2E9-01
I25054
ºTUNE DOWNº
Switchº4chº Switchº5chº Switch
º6chº Switch
ºTUNE UPº
Switch º1chº Switch
º2chº Switchº3chº Switch
ºDISCº Switch
- BODY ELECTRICALAUDIO SYSTEM
BE-129
2502 Author: Date:
2004 LAND CRUISER (RM1071U)
TROUBLESHOOTING
1. DIAGNOSIS FUNCTION (Main AVC-LAN)
(a) Diagnosis start-up
For shifting to diagnosis mode, turn the ignition switch ON and push the ºDISCº switch 3 times while
pressing ºch1º and ºch6º switches.
HINT:
To exit the diagnosis mode, push the ºDISCº switch for 1.7 sec. or turn the ignition switch to ACC or OFF.
(b) Element check mode
After the diagnosis start-up, the system enters the element check mode. Check that the all elements
light up.
HINT:
By pressing the ºTUNE UPº switch, the system enters the ºService Check Modeº.
(c) Switch check mode
(1) Element check mode is started at the same time with the switch check mode.
(2) Check that there is a beep sound when any switch is pressed.
HINT:
By pressing ºTUNE UPº switch, the system enters the ºService Check Modeº.
I25054
ºTUNE DOWNº
Switchº4chº Switchº5chº Switch
º6chº Switch
ºTUNE UPº
Switch º1chº Switch
º2chº Switchº3chº Switch
ºDISCº Switch
BE-130
- BODY ELECTRICALAUDIO SYSTEM
2503 Author: Date:
2004 LAND CRUISER (RM1071U)
(d) Service check mode
(1) After the element check and switch check is completed, the system enters service check mode
when ºTUNE UPº switch is pressed.
(2) Error codes over the tuner and connected equipments are displayed on the screen of the tuner.
Results for each check are displayed as follows:
good:
No DTC is detected for both ºSystem Check Confirmationº and ºDiagnosis Memory Re-
sponseº.
nCon:
The component does not respond to the ºDiagnosis On Instructionº command.
Applicable to only the system where connected components are limited to be used.
ECHn:
Application of new version has been confirmed by the ºDiagnosis On Checkº, and there
is one or more DTC which indicates ºReplacementº in the ºSystem Check Result Re-
sponseº or ºDiagnosis Memory Responseº.
CHEC:
Application of new version has been confirmed by the ºDiagnosis On Checkº, and there
is no DTC which indicates ºReplacementº in the ºSystem Check Result Responseº or
ºDiagnosis Memory Responseº, but one or more DTC which indicates ºCheckº is identified.
Old:
Application of old version is confirmed by the ºDiagnosis On Checkº, and DTC is identified
in the ºSystem Check Result Responseº or ºDiagnosis Memory Responseº.
nrES:
No response is identified to the ºSystem Check Start Instructionº and ºRequest for System
Check Resultº commands.
HINT:
Check the present and past condition of components by performing the System Check and collecting
stored DTC memories.
Check results are displayed as one of the following six indications: ºgoodº, ºECHnº, ºCHECº,ºnConº,
ºOldº or ºnrESº.
I25241
ºTUNE DOWNº Switch
ºTUNE UPº Switch
- BODY ELECTRICALAUDIO SYSTEM
BE-135
2508 Author: Date:
2004 LAND CRUISER (RM1071U)
2. DIAGNOSIS FUNCTION (Sub AVC-LAN)
HINT:
As starting Main AVC-LAN to operate the diagnosis mode, Sub AVC-LAN is automatically to the mode. Per-
form the diagnosis mode operation on the RSA panel.
(a) Element check mode
After the diagnosis start-up, the system enters the element check mode. Check that the all elements
light up.
HINT:
By pressing the ºTUNE UPº switch, the system enters the ºService Check Modeº.
(b) Switch check mode
(1) Element check mode is started at the same time with the switch check mode.
(2) Check that there is a beep sound when any switch is pressed.
HINT:
By pressing ºTUNE UPº switch, the system enters the ºService Check Modeº.
I25241
ºTUNE DOWNº Switch
ºTUNE UPº Switch
BE-136
- BODY ELECTRICALAUDIO SYSTEM
2509 Author: Date:
2004 LAND CRUISER (RM1071U)
(c) Service check mode
(1) After the element check and switch check is completed, the system enters service check mode
when ºTUNE UPº switch is pressed.
(2) Error codes over the tuner and connected equipments are displayed on the screen of the tuner.
Results for each check are displayed as follows:
good:
No DTC is detected for both ºSystem Check Confirmationº and ºDiagnosis Memory Re-
sponseº.
nCon:
The component does not respond to the ºDiagnosis On Instructionº command.
Applicable to only the system where connected components are limited to be used.
ECHn:
Application of new version has been confirmed by the ºDiagnosis On Checkº, and there
is one or more DTC which indicates ºReplacementº in the ºSystem Check Result Re-
sponseº or ºDiagnosis Memory Responseº.
CHEC:
Application of new version has been confirmed by the ºDiagnosis On Checkº, and there
is no DTC which indicates ºReplacementº in the ºSystem Check Result Responseº or
ºDiagnosis Memory Responseº, but one or more DTC which indicates ºCheckº is identified.
Old:
Application of old version is confirmed by the ºDiagnosis On Checkº, and DTC is identified
in the ºSystem Check Result Responseº or ºDiagnosis Memory Responseº.
nrES:
No response is identified to the ºSystem Check Start Instructionº and ºRequest for System
Check Resultº commands.
HINT:
Check the present and past condition of components by performing the System Check and collecting
stored DTC memories.
Check results are displayed as one of the following six indications: ºgoodº, ºECHnº, ºCHECº,ºnConº,
ºOldº or ºnrESº.
Normal Mode
Service Check ModePhysical Address (When checking,
P1F4 is blinking)
A long beep (3 sec.) 3 beeps
Memory Clear ModeAfter 3 sec.
P1F4
ECHn
CLr Example:
Connection parts ( physical address): Radio receiver (P190), RSA ECU (P1F4), DVD player (P1A0)
Diagnosis of main AVC- LAN
start up.
HINT:
To exit diagnosis mode, press
the ºDISCº switch for 1.7 sec. or
turn ignition switch to ACC or
OFF
ºECHnº Detail
Display Mode
(Refer to (e))
CHEC
ºCHECº Detail
Display Mode
(Refer to (f))
Physical AddressP190
Physical AddressP1A0
Old
ºOldº Detail
Display Mode
(Refer to (g))
Result (Replacing)
Result (Check)
Result (Old)
After the memory is cleared, only the physical address is displayed cyclically.OFF (1.7 sec.)
: Indicates a switch operation
When re-checking (ch1 switch is pressed) in that condition, the result is also
displayed as shown above.
Element check mode
Switch Check Mode
VTUNE/TRACK
VTUNE/TRACK
VTUNE/TRACK
VTUNE/TRACK
VTUNE/TRACK
VTUNE/TRACK
VTUNE/TRACK
VTUNE/TRACK
VTUNE/TRACK
VTUNE/TRACK
VTUNE/TRACK
VDISC/CH/PROG
VDISC/CH/PROG
VDISC/CH/PROG
VDISC/CH/PROG
VDISC/CH/PROG
VDISC/CH/PROG
- BODY ELECTRICALAUDIO SYSTEM
BE-137
2510 Author: Date:
2004 LAND CRUISER (RM1071U)
(d) Display Screen for Service Check.