BE-6
- BODY ELECTRICALTROUBLESHOOTING
2379 Author: Date:
2004 LAND CRUISER (RM1071U) Rear washer motor does not operate.
1. Rear Washer Motor
2. Rear Washer Switch
3. Wire HarnessBE-52
BE-52
-
Washer fluid does not operate.1. Washer Hose and Nozzle-
*1: Inspect wiper arm and blade set positions.
COMBINATION METER (Meter Gauges and Illumination):
SymptomSuspect AreaSee page
Tachometer, fuel gauge and engine coolant temperature gauge do
not operate.1. GAUGE2 Fuse
2. Combination Meter
3. Wire Harness-
BE-58
-
Speedometer does not operate.
1. Speed Sensor
2. Combination Meter
3. Wire HarnessBE-63
BE-58
-
Tachometer does not operate.
1. Igniter
2. Combination Meter
3. Wire HarnessIG-1
BE-58
-
Fuel gauge does not operate or is in abnormal operation.
1. Fuel Receiver Gauge
2. Fuel Sender Gauge
3. Combination Meter
4. Wire HarnessBE-63
BE-63
BE-58
-
Oil pressure gauge does not operate.
1. Oil Pressure Receiver Gauge
2. Oil Pressure Sender Gauge
3. Combination Meter
4. Wire HarnessBE-63
BE-63
BE-58
-
Voltmeter does not operate.
1. Voltmeter
2. Combination Meter
3. Wire HarnessBE-63
BE-58
-
Engine coolant temperature gauge does not operate or is in ab-
normal operation
1. Engine Coolant Temperature Receiver Gauge
2. Engine Coolant Temperature Sender Gauge
3. Combination Meter
4. Wire HarnessBE-63
BE-63
BE-58
-
All illumination lights do not light up.1. Light Control Rheostat
2. Wire HarnessBE-63
-
Brightness does not change even when rheostat is turned.1. Bulb
2. Wire Harness-
-
Only one illumination light does not light up.1. Bulb
2. Wire Harness-
-
COMBINATION METER (Warning Light):
SymptomSuspect AreaSee page
Warning lights do not light up. (Except discharge, open door and
SRS)1. GAUGE1 Fuse
2. Combination Meter
3. Wire Harness-
BE-58
-
Fuel level warning light does not light up.
1. LED
2. Combination Meter
3. Fuel Sender Gauge
4. Wire Harness-
BE-58
BE-63
-
ABS warning light does not light up.
1. LED
2. ABS ECU
3. Wire Harness-
DI-502
-
F04989
BR0TB-04
F04990
F04991
- BRAKEREAR BRAKE PAD
BR-25
2161 Author: Date:
2004 LAND CRUISER (RM1071U)
REPLACEMENT
1. REMOVE REAR WHEEL
2. INSPECT PAD LINING THICKNESS
Check the pad thickness through the caliper inspection hole
and replace pads if not within the specification.
Minimum thickness: 1.0 mm (0.039 in.)
3. REMOVE BRAKE CALIPER
(a) Remove the 2 mounting bolts.
(b) Remove the caliper and suspend it so the hose is not
stretched.
HINT:
Do not disconnect the flexible hose.
4. REMOVE 2 PADS AND 4 ANTI-SQUEAL SHIMS
5. REMOVE 4 PAD SUPPORT PLATES
NOTICE:
The pad support plates can be used again provided that
they have sufficient rebound, no deformation, cracks or
wear, and have had all rust, dirt and foreign particles
cleaned off.
6. CHECK DISC THICKNESS AND RUNOUT
(See page BR-30)
7. INSTALL PAD SUPPORT PLATES
8. INSTALL NEW PADS
NOTICE:
When replacing worn pads, the anti-squeal shims must be
replaced together with the pads.
Install the 4 anti-squeal shims to the pads.
HINT:
Apply disc brake grease to both sides of the inner anti-squeal
shims (See page BR-24).
NOTICE:
Do not allow oil or grease to get on the rubbing face.
9. INSTALL CALIPER
(a) Draw out a small amount of brake fluid from the reservoir.
(b) Press in the pistons with a hammer handle or an equiva-
lent.
HINT:
Always change the pads on one wheel at a time as there
is a possibility of the opposite piston flying out.
If the piston is difficult to push in, loosen the bleeder plug
and push in the piston while letting some fluid escape.
DIC94-02
BR3583
BR3582F00010
RotorSpeed Sensor
Magnet
To ECU
+V
-VHigh Speed
Low Speed
CoilNS
- DIAGNOSTICSABS & VEHICLE STABILITY CONTROL (VSC) &
BRAKE ASSIST (BA) SYSTEMDI-615
808 Author: Date:
2004 LAND CRUISER (RM1071U)
CIRCUIT INSPECTION
DTC
C0200 / 31 - C1239 / 39Speed Sensor Circuit
CIRCUIT DESCRIPTION
The speed sensor detects wheel speed and sends the ap-
propriate signals to the ECU. These signals are used for control
of the ABS & BA & TRAC & VSC control system. The front and
rear rotors each have 48 serrations.
When the rotors rotate, the magnetic field emitted by the perma-
nent magnet in the speed sensor generates AC voltage. Since
the frequency of this AC voltage changes in direct proportion to
the speed of the rotor, the frequency is used by the ECU to de-
tect the speed of each wheel.
DTC No.DTC Detecting ConditionTrouble Area
C0200 / 31
C0205 / 32
C0210 / 33
C0215 / 34
Detection of any of the conditions 1. through 4.:
1. At a vehicle speed of 6 mph (10 km/h) or more, pulses
are not input for 15 sec.
2. Momentary interruption of the speed sensor signal oc-
curs at least 7 times in the time between switching the
ignition switch ON and switching it OFF.
3. Continuous noise occurs into the speed sensor signals
with a vehicle speed at 12 mph (20 km/h) or more.
4. The condition that the speed sensor signal circuit is
open continues for 0.12 sec. or more.
ABS does not function
Brake pedal is not depressed
Parking brake is not set
Rear differential does not lock
Under the above conditions, when the difference in velocity
between the highest rotating and the second highest rotat-
ing wheels is within 1 mph (2 km/h), the slowest wheel ro-
tates at 0 mph (0 km/h), and the second slowest wheel
rotates at 7 mph (12 km/h) for 1 second or more.
Right front, left front, right rear and left rear speed sensor
Each speed sensor circuit
Sensor rotor
C1235 / 35
C1236 / 36
C1238 / 38
C1239 / 39Continuous noise occurs into the speed sensor
signals with a vehicle speed at 12 mph (20 km/h)
or more continues for 5 sec or more.Right front, left front, right rear, left rear speed sensor
Speed sensor rotor
HINT:
DTC No. C0200 / 31 and C1235 / 35 are for the right front speed sensor.
DTC No. C0205 / 32 and C1236 / 36 are for the left front speed sensor.
DTC No. C0210 / 33 and C1238 / 38 are for the right rear speed sensor.
DTC No. C0215 / 34 and C1239 / 39 are for the left rear speed sensor.
D11993
(+) (-)
- DIAGNOSTICSAUTOMATIC TRANSMISSION
DI-443
636 Author: Date:
2004 LAND CRUISER (RM1071U) It is necessary 2 detections/one drive cycle
1st detection; temporary flag ON
2nd detection; temporary pending fault code ON
OFF malfunction (A)
Turbine speed/Output speed (NT/NO)
0.93 or more
and
1.07 or less
OFF malfunction (B)
Turbine speed/Output speed (NT/NO)
Not change as follow
0.93 or more and 1.07 or less
O
0.65 or more and 0.79 or less
OFF malfunction (C)
Output record from ECM for 4th " 5th upshiftingRecorded
[ON malfunction]
It is necessary 2 detections/one drive cycle
1st detection; temporary flag ON
2nd detection; temporary pending fault code ON
Turbine speed - Output speed x 1st gear ratio
(NT - NO x 1st gear ratio)150 rpm or more
INSPECTION PROCEDURE
1 Check shift solenoid valve SR operation.
PREPARATION:
(a) Jack up the vehicle.
(b) Remove the oil pan.
(c) Remove the shift solenoid valve SR.
CHECK:
Measure the resistance between the solenoid connector termi-
nal and the body ground.
OK:
Resistance: 11 to 15 W at 20°C (68°F)
CHECK:
Connect the battery positive lead to the solenoid connector ter-
minal and the battery negative lead to the solenoid body
ground.
OK:
Solenoid sounds operation noise.
NG Replace shift solenoid valve SR (See page
AT-8).
OK
A19431A19884
DI-176
- DIAGNOSTICSENGINE
369 Author: Date:
2004 LAND CRUISER (RM1071U)
6 Change normal spark plug and check spark of misfiring cylinder.
PREPARATION:
(a) Change to the normal spark plug.
(1) Remove the spark plug that may be faulty from the
ignition coil assembly.
(2) Install the spark plug to the ignition coil assembly.
(b) Disconnect the injector connector.
(c) Ground the spark plug.
CHECK:
Check if spark occurs while the engine is being cranked.
CAUTION:
Always disconnect each injector connector.
NOTICE:
Do not crank the engine for more than 2 seconds.
OK:
Spark jumps across electrode gap.
OK Replace spark plug.
NG
FI7059
FI7060A00069
G2 and NE Signal Waveforms
20 msec./Division (Idling)
10 msec./Division (Idling)5 V
/Division
G2
NE
5 V
/Division
G2
NE
- DIAGNOSTICSENGINE
DI-197
390 Author: Date:
2004 LAND CRUISER (RM1071U)
DTC P0340 Camshaft Position Sensor ºAº Circuit
(Bank 1 or Single Sensor)
DTC P0341 Camshaft Position Sensor ºAº Circuit
Range/Performance (Single Sensor)
CIRCUIT DESCRIPTION
The camshaft position sensor (G signal) consists of a magnet iron core and pickup coil.
The G signal plate has 1 tooth on its outer circumference and is installed on the LH camshaft timing pulley.
When the camshafts rotate, protrusion on the signal plate and air gap on the pickup coil change, causing
fluctuations in the magnetic field and generating a voltage in the pickup coil.
The NE signal plate has 34 teeth and is mounted on the crankshaft. The NE signal sensor generates 34
signals at every engine revolution. The ECM detects the crankshaft angle and the engine revolution based
on the NE signals, and the cylinder and the angle of the G2 based on the combination of the G and NE sig-
nals.
DTC No.DTC Detection ConditionTrouble Area
P0340
No camshaft position sensor signal to ECM during cranking
(2 trip detection logic)
P0340No camshaft position sensor signal to ECM with engine
speed 600 rpm or more (1 trip detection logic)Open or short in camshaft position sensor circuit
Camshaftposition sensor
P0341
While crankshaft rotates twice, camshaft position sensor
signal will be input to ECM 12 times or more (1 trip detec-
tion logic)
Hint:
Under normal condition, the camshaft position signal is
input into the ECM 3 times per 2 engine revolutionsCamshaft position sensor
LH camshaft timing pulley
Jumping teeth of timing belt
ECM
Reference: Inspection using the oscilloscope.
The correct waveform is as shown.
Tester ConnectionSpecified Condition
G2+ (E7-27) - G2- (E7-32)Ct fi hNE+ (E7-25) - NE- (E7-24)Correct waveform is as shown
DIC2E-01
DI1AM-29
- DIAGNOSTICSENGINE IMMOBILISER SYSTEM
DI-1007
1200 Author: Date:
2004 LAND CRUISER (RM1071U)
DIAGNOSTIC TROUBLE CODE CHART
DTC No.
(SEE PAGE)Circuit InspectionTrouble Area
B2780
(DI-1014)Key unlock warning switch malfunctionKey unlock warning switch
Wire harness
B2784
(DI-1017)Transponder key coil malfunctionTransponder key amplifier with coil
B2793
(DI-1018)Transponder chip malfunctionKey
B2794
(DI-1019)Unmatched encryption codeKey
Transponder key amplifier
B2795
(DI-1020)Unmatched key codeKey
Unregistered key inserted before
B2796
(DI-1021)No communication in immobiliser system
Key
Transponder key amplifier with coil
Wire harness
Transponder key ECU
B2797
(DI-1023)Communication malfunction No.1
Key
Wire harness
Transponder key amplifier with coil
Transponder key ECU
B2798
(DI-1026)Communication malfunction No.2
Key
Transponder key amplifier with coil
Wire harness
Transponder key ECU
B2799/99
(DI-1026)Engine immobiliser system malfunction
Wire harness
Transponder key ECU
ECM
HINT:
To reduce the unnecessary exchange of Transponder key ECU, check that a trouble occurs with the original
Transponder key ECU at the time of exchanging Transponder key ECU and the trouble will disappear with
a new Transponder key ECU.
L
CodePart Name Part NumberCodePart Name Part Number
2004 LAND CRUISER (EWD548U)
407
D21Door Lock Motor Front LHD21Door Unlock Detection SW Front LH
D22Door Lock Motor Front RHD22Door Unlock Detection SW Front RH90980-1 1150
D23Door Lock Motor Rear LH90980-11150
D23Door Unlock Detection SW Rear LH
D24Door Lock Motor Rear RHD24Door Unlock Detection SW Rear RH
D26DVD Automatic Changer90980-1 1971
D27Door Control Receiver90980-1 1909
E 1Electronically Controlled Transmission
Solenoid90980-12293
E 2Engine Coolant Temp. Sensor90980-10736
E 3Engine Hood Courtesy SW90980-1 1003
E 4Electronically Controlled Transmission
Pattern Select SW90980-10933
E 5Engine Control Module90980-12144
E 6Engine Control Module90980-12145
E 7Engine Control Module90980-12143
E 8Engine Control Module90980-12146
E 9Engine Control Module90980-12142
F 1Front Fog Light LH90980-1 1660F 2Front Fog Light RH90980-1 1660
F3Front Turn Signal Light LHF 3Side Marker Light LH90980-1 1020
F4Front Turn Signal Light RH90980-1 1020
F 4Side Marker Light RH
F 5Front Wiper Motor90980-1 1599
F 8Front Door Speaker LH90980-10935F 9Front Door Speaker RH90980-10935
F10Front Interior Light90980-12211F10Rear Personal Light90980-12211
F11Front Personal Light90980-10825
F12Fuel Pump90980-1 1077F12Fuel Sender90980-11077
F14Fuel Pump Resistor90980-1 1156
F15Fusible Link Block90980-1 1996
F16Fusible Link Block90980-1 1881
F17Fusible Link Block90980-1 1775
F18Fusible Link Block90980-10995
F19Fusible Link Block82675-60050
G 1Generator90980-1 1964
G 2Generator90980-09212
G 3Glove Box Light90980-1 1098
G 4Gateway ECU90980-1 1911
H 1Headlight LH (High)90980-1 1659
H 2Headlight LH (Low)90980-1 1660
H 3Headlight RH (High)90980-1 1659
H 4Headlight RH (Low)90980-1 1660
H 5Heated Oxygen Sensor (Bank 1 Sensor 1)90980-10869
H 6Heated Oxygen Sensor (Bank 1 Sensor 2)90980-1 1028
H 7Heated Oxygen Sensor (Bank 2 Sensor 1)90980-10869
H 8Heated Oxygen Sensor (Bank 2 Sensor 2)90980-1 1028
H 9Horn LH90980-10619H10Horn RH90980-10619
H11High Mounted Stop Light90980-1 1211
I 1Ignition Coil and Igniter No.1
I 2Ignition Coil and Igniter No.2
I 3Ignition Coil and Igniter No.3
I 4Ignition Coil and Igniter No.490980-1 1885I 5Ignition Coil and Igniter No.590980-1 1885
I 6Ignition Coil and Igniter No.6
I 7Ignition Coil and Igniter No.7
I 8Ignition Coil and Igniter No.8
I 9Injector No.1
I10Injector No.2
I11Injector No.3
I12Injector No.490980-1 1153I13Injector No.590980-11153
I14Injector No.6
I15Injector No.7
I16Injector No.8
I18Ignition SW90980-1 1615
I22Inner Mirror90980-1 1186
J 1Junction Connector90980-1 1398
J 2Junction Connector90980-1 1915
J 3Junction Connector90980-1 1398J 4Junction Connector90980-1 1398
J 5Junction Connector90980-1 1925
J 6Junction Connector90980-1 1927J 7Junction Connector90980-1 1927
J 8Junction Connector90980-10803
J 9Junction Connector90980-1 1927J10Junction Connector90980-1 1927
J11Junction Connector90980-10803
J12Junction Connector90980-1 1927
J13Junction Connector90980-1 1925
J14Junction Connector90980-1 1927
J15Junction Connector90980-1 1925