1986 TOYOTA CAMRY V20 brake

(b) Using SST, measure the piston stroke applying an(
releasing the compressed air (4 ± 8 kg/cm2, 57 ±
114 psi or 392 ± 785 kPa) as shown.
SST 09240±00020
Piston stroke: 2.0 ± 3.5 mm (o.079 ± 0.138 in.)
If the stroke is more than specified, replace the piston rod with
a longer one.
Piston rod length: 95.2 mm (3.748 in.)
96.3 mm (3.791 in.)
It is still more than standard value, replace the brake ban(
with a new one. 27. CHECK INPUT SHAFT ROTATION
Make sure that the input shaft rotates smoothly.
28. INSTALL SECOND COAST BRAKE PISTON
(a) Coat the new O±rings with ATF and install it to the cover.
(b) Install the outer spring with the piston.
(c) Place the cover into the bore.
(d) Using SST, install the snap ring while pressing
the cover.
SST 09350±32014 (09351±32050)
(e) Check that the front end of the piston rod con-
tacts the center of the second brake band de-
pression.
29. CHECK SECOND COAST BRAKE PISTON STROKE
(a) Apply a small amount of paint to the piston rod at the
point it meets the case shown in the illustration.
± AUTOMATIC TRANSAXLEInstallation of Component Parts (A540E and A540H)AT±402

33. INSTALL VALVE BODY TO TRANSAXLE CASE
(a) While holding the cam down with your hand, slip the
cable end into the slot.
(b) Lower the valve body into place.
NOTICE: Do not entangle the solenoid wire.
(c) Place the cover with a new gasket and gradually
tighten the bolts a little a time in sequence.
HINT: Each bolt length (mm (in.)) is indicated in
the figure.
Torque: 100 kg±cm (7 ft±Ib, 10 N±m)
34. INSTALL ACCUMULATOR PISTONS AND SPRINGS
(a) Install the new O±rings to the pistons.
(b) Install the springs and pistons into the bores.
31. PLACE NEW SECOND BRAKE APPLY GASKET
32. INSTALL THROTTLE CABLE AND SOLENOID WIRE
Outer diameter
mm (in.) Free length
mm (in.) SpringColor
± AUTOMATIC TRANSAXLEInstallation of Component Parts (A540E and A540H)AT±403

Taillight Failure Sensor
INSPECTION OF SENSOR
1. INSPECT WARNING LIGHT OPERATION
(a) Disconnect the connector from the failure sensor and
ground the terminal 3 on the wire harness side.
(b) Remove the CHARGE fuse and turn the ignition
switch ON, check that the bulb lights.
If bulb does not light, inspect the bulb.
2. INSPECT SENSOR CIRCUIT
Disconnect the failure sensor connector and inspect the
connector on the wire harness side as shown in the chart.
If circuit is as specified, replace the relay.
Stop light switch ON (Brake pedal depressed)Stop light switch OFF (Brake pedal released)
Turn light control switch TAIL or HEAD Turn ignition switch to OFF or ACC Turn ignition switch to OFF or ACC
Turn light control switch OFF Turn ignition switch ON
Remove CHARGE fuse
Turn ignition
switch ON
Install CHARGE fuse
Tester
connectionSpecified value
Battery voltage
Battery voltage
Battery voltageBattery voltage
No voltage Continuity
No voltageContinuityNo vottage No voltage Continuity
ContinuityNo voltage
Continuity ContinuityConditionCheck for
Voltage Voltage
VoltageAlways
AlwaysAlways
± BODY ELECTRICAL SYSTEMLightingBE±20

Replace fuse and check for short
Replace bulb
Check switch
Check switch
Check switch
Check relay
Repair a s necessary ºDOMEº fuse blown
Bulb burned out
Door courtesy switch faulty
Unlock warning switch faulty
Buckle switch faulty
Seat belt warning relay faulty
Wiring or ground faultyºGAUGEº fuse blown
Bulb burned out
Brake fluid level warning switch faulty
Parking brake switch faulty
Wiring or ground faultyReplace fuse and check for short
Replace bulb
Check switch
Check switch
Repair as necessary ºGAUGEº fuse blown
Water temperature gauge faulty
Water temperature sender gauge faulty
Wiring or ground faulty
ºGAUGEº fuse blown
Buibburned out
oil pressure warning switch faulty
Wiring or ground faultyºGAUGEº fuse blown
Bulb burned out
Fuel level warning switch faulty
Wiring or ground faulty
Replace fuse and check for short
Replace bulb
Check switch
±Repair as necessaryReplace fuse and check for short
Replace bulb
Check switch
Repair as necessary
Replace fuse and check for short
Replace bulb
Check switch
Repair as necessaryReplace fuse and check for short
Check gauge
Check sender gauge
Repair as necessaryReplace fuse .and check for short
Check gauge
Check sender gauge
Repair as necessary
COMBINATION METER
Troubleshooting
ºGAUGEº fuse blown
Bulb burned out
Door courtesy switch faulty
Wiring or ground faultyReplace fuse and check for short
Check tachometer
Repair as necessary
ºGAUGEº fuse blown
Fuel gauge faulty
Sender gauge faulty
Wiring or ground faultyºGAUGEº fuse blown
Tachometer faulty
Wiring faulty
Low oil pressure warning
light does not lightWater temperature
gauge does not
operate
Seat belt warning
does not operate
(Canada)Tachometer does not
operate
Brake warning light does
not lightFuel gauge does not
operate
Open door warning light
does not lightFuel level warning light
does not light
BE±40
BE±13
BE±41
BE±41BE±3
BE±38
BE±39BE±3
BE±36
BE±37 Possible cause
BE±3
BE±36
BE±40
BE±40 Problem
Remedy
BE±40BE±39BE±37Page
BE±3BE±3
BE±3
BE±3
BE±3
± BODY ELECTRICAL SYSTEMCombination MeterBE±31

Light Control Rheostat
TAIL Fuse
IGN Fuse
Water Temperature Sender Gauge
Ground
Seat Beh Warning Relay
Brake Fluid Level Warning Switch and Parking
Brake Switch
CHARGE Fuse
TCCS ECU
A.B.S. ECU
Cruise Control ECU and ECT ECU
Ground
Fuel Sender Gauge Terminal 3
Fuel Sender Gauge Terminal 2
GAUGE Fuse
DOME Fuse
Door Courtesy Switch
Low Oil Pressure Switch
Light Failure Sensor
Combination Meter and Gauges
(w/o Tachometer)
Turn Signal Switch Terminal 28
Ground
Turn Signal Switch Terminal 25
Turn Signal Switch Terminal 23 (USA)
HEAD±HI (RH) Fuse (CANADA)
A/T Oil Temperature Switch
COMBINATION METER CIRCUIT
Wiring Connector Side
No.
± BODY ELECTRICAL SYSTEMCombination MeterBE±32

Light Control Rheostat
TAIL Fuse
IGN Fuse
Water Temperature Sender Gauge
Ground
Seat Belt Warning Relay
Brake Fluid Level Warning Switch and Parking
Brake Switch
CHARGE Fuse
TCCS ECU ,
A. B. S. ECU
Cruise Control ECU and ECT ECU
Ground
Fuel Sender Gauge Terminal 3
Fuel Sender Gauge Terminal 2
. GAUGE Fuse
DOME Fuse
Door Courtesy Switch
Low Oil Pressure Switch
Light Failure Sensor
Turn Signal Switch Terminal 28
Ground
Turn Signal Switch Terminal 25
Turn Signal Switch Terminal 23 (USA)
HEAD±HI (RH) Fuse (CANADA)
A/T Oil Temperature Switch
Igniter
Combination Meter and Gauges
(w/ Tachometer)
COMBINATION METER CIRCUIT
Wiring Connector Side
No.
± BODY ELECTRICAL SYSTEMCombination MeterBE±33

Brake Warning
INSPECTION OF BRAKE WARNING
1. INSPECT WARNING LIGHT OPERATION
(a) Disconnect the connectors from the level warning
switch and parking brake switch.
(b) Connect terminals on the wire harness side of the
level warning switch connector.
(e) Remove the CHARGE fuse and turn the ignition
switch
ON, check that the warning light lights.
If the warning light does not light, test the bulb.
2. INSPECT LEVEL WARNING SWITCH OPERATION
(a) Check that there is no continuity between terminals
with the switch OFF (float up).
(b) Check that there is continuity between terminals with
the switch ON (float down).
If operation is not as specified, replace the switch.
Open Door Warning
INSPECTION OF OPEN DOOR WARNING
1. INSPECT WARNING LIGHT OPERATION
(a) Disconnect the connector from the door courtesy switch
and ground it.
(b) Turn the ignition switch ON, check that the warning light
lights.
If the warning light does not light, test the bulb.
2. INSPECT COURTESY SWITCH OPERATION
(a) Check that there is continuity between terminal and
switch body with the switch pin released.
(b) Check that there is no continuity between terminal and
switch body when the switch pin is pushed in.
If operation is not as specified, replace the switch. 3. INSPECT PARKING BRAKE SWITCH OPERATION
(a) Check that there is continuity between terminal and
switch set nut with the switch pin released.
(Parking brake lever pulled up)
(b) Check that there is no continuity between terminal
and switch set nut with the switch pin pushed in.
(Parking brake lever released)
If operation is not as specified, replace the switch.
± BODY ELECTRICAL SYSTEMCombination MeterBE±40

Vacuum Switch
(w/ A.B.S.) (w/o A.B.S.)ECT Computer
Wire Harness Side
Alternator
Wire Harness SideBrake Fluid Level
Warning Switch
Connectors
Cruise Control Computer
Neutral Start SwitchStop Light Switch
Parking Brake SW
Vacuum PumpSpeed SensorControl SW
Clutch SW Main SW
Actuator
± BODY ELECTRICAL SYSTEMCruise Control SystemBE±70