1986 SAAB 900 Service Manual

Downloaded from www.Manualslib.com manuals search engine Top ass€mbly 812-33
21 Skelch ha cover bwards lhe roar on6ifi.r side. $apte the tabric at the od,
Doard 6nds oa lhe no. 4 c.ossfrember.
outroard ol lhe seams
22 B€move the staples koh the side panets.
resrdch the {abric and staple in position
usrng a coupJ. or slapres.
23 Pull doqn the lop cover side ttaps lo
srolch lhem and slaple the tront pan ol
lhe side ilaps in position. oo not stalte ii
the hol€s in the srer.her
24 Plll down and st.etch rh6 tnner tabic, and

Downloaded from www.Manualslib.com manuals search engine 812-34 Top ass€mbly
25 Pull down and slrelch rhe side ilaps,
stapling lhem inlhe order shori
26 Apply a bead ot adhesive arong the rine ol
slaples in the no.4 crossmember.
27 Wilh lhe leit and qht marks cotrectly
orienhted, screw rhe leature slip reiainer
inlo prace on lhe no
23 Apply a bead ol adhesive along lJle
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Downloaded from www.Manualslib.com manuals search engine Top assembly 812-35
29 Press the lealure stip inro position and
sc.ew on lh€ €nd caps.
l0 Trm rh€ ed9e5 lo remove surplus rab c
Check lhe adJustment ol lhe alching
hooks by lalching lhe lop in posilLon and
lhen pr6sing down on the lro corners ol
lhe top No play should be p.esenl.
lr adjustmenl as neoessary see paqe 300
5.
3l Bemove lhe spacers rrom the wndscreen
trame and raise the lop assembly
check lhal lhe lop comes to resr 20 . 30
mh lrom lhe w ndscreen iiame
ll adtustmenl is nece$ary. see paqe 300

Downloaded from www.Manualslib.com manuals search engine 812-36 Top assembly
Panels ol lhe headlining
33 Fit the spoirer assehbry {see s€cio.330)
Hydraulic system
1 Remove the rear seal cushion (soe page
3s2-1)
2 Remove lhe rearseat backrest (see page
3s2r)
3 Femovelhe sde rim (see paqe 3s1.1)
4 Release lhe handbrak€ (lo put slack in the
cab e ov€r lhe sefro pump)
5 Open the bypass valve. accessibie behind
lhe llap on the FH sde at the back ot the
luggage comparlmenl
Belease lh6 clips securing lhe hydrauic
hoses lo the rear side panel on eilher
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Downloaded from www.Manualslib.com manuals search engine Top assembly 812-37
7 Rsmove the pin{eraininq ctip (sph pin)
trom the piston rod on €iher side. Nole
lhe positions ol the washers and spacers
and wilhdraq the clsvice pin on eifier
close lhe bypass valve. switch on h€
,gnition and. by means ot lh. switch tor
the lop, lully .etract th€ pislons. switch ofi
undo Lhe s€cu.i.o bolrs lor the setoo
Laft lhe setuo pump oil ils sealing andplug lhe co.. nectors lroh the relays.

Downloaded from www.Manualslib.com manuals search engine 812-38 Top assembly
11 label lhe conneclors and disconnecl lhe
l€ads lrom lhe pump
12 Bemove lhe mosture batrior on eilher
lhrough the apenures in
I3
Pass lhe cylinder on the FH side undeF
neah the tuellines and handbrako cable
Lill out rh€ hydraulic syslefr complet€.
Label rhe braclel lor each cyrrnder (lgrrl
I lefi) and pulrhem ro ono 3ide

Downloaded from www.Manualslib.com manuals search engine Top assembly 812-39
To tlt
1 Bleed the hydrautic system lo expsl a0 ai.(eee Page 312-44) This must be done
belore ft6 system is insta0ed in the car
Ensure lhalhe p'stons.re ru y relacled.
Pass lhe RH s€rvo cylinder and bypassvarve und6r lhe handbrake cabte and tuel
Plug in lhe pump connectors, noling lhemaikrngs to ensure that lhe ioht conneclors are plugged togelher

Downloaded from www.Manualslib.com manuals search engine 812-40 Top assembly
Pluo the connectors onto rhe reays Pass
lhe pump undernealh lhe handbrake cab e
and press lhe rubbe. bushes on lrre puhp
Mount the brackel tor the BH cy 'nder onlo
the cyinder. ensu.ing lhal lhe hose con.
nedions are Iowafds the rea. ol the car
Pass lhe cyinder through lhe apenu.e n
Pul lhe cvlinder 'nto posrtron and tghren
lh€ se.urin9 bolrs g.ininq a(cess rhrodoh
lhe apedure in lhe panel
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