1986 SAAB 900 Service Manual

Downloaded from www.Manualslib.com manuals search engine Body 810.1
Body
310.t
Additional strengthenlng
As on 000-.e es saloons (sedans) and hal6h
backs, the Convedbb body is a monocooue
To compensale lor lhe abence or a rioid raot.add'tionar srrengihen,ng has be6n proitded inlhe lorm ol sleel membors and a toad.bea.ino
bonded wmdscreen
-rh€ strenglbening componenb are astolows
I Corn€. plate on radiator lop crosshember
2 Anchoring.ocket onwhe6t ar6h tora-piuar
3 Side{anelsrenglhene.
4 Enended a pi d 0owheelarch)
5 Top crossmehbd on tindscr66n trane
7 Secondary B pilar (ti ng poinl ror top
3 Anchorage lor seatb€ll guide
10 Upp6rside member
11 Torsion box on reanaxte tunnel
12 Sill.r€inlorcingmembor
13 Torsion box under reaf seat

Downloaded from www.Manualslib.com manuals search engine 810-2 Body
Body dimensions
The diroclio.s in which the measurements are
made are given in,ihe Directio
Table, with rel€rence lo lhe coordinale
x{oordinale = Daum line lor IongnudinaL
Y coordinate = Oatum lne lor fiansverse
measu16meils (len lo rlqht)
Z.coordinate = Dalum line lor v€nrcal
The ligure lollowinq lhe coordinale in lhe
corumn denoles lhe lolerance, as rollows:
1 = Oesisn dinension in coordinale sysFm
2 = Ackal measuremenl qeneany a
diaqonal measuremenl
3 = Tolerance lor besl rit
(hc)= Dimension to be measured rrom hole
Each coo.dinale oiginabs rrom a daum
(o) line oatun line xO cannot be used In
practice and is lhererore nol shown
Datum Ino YO. This is ihe canirerine ol the
body, dividlng the shel into leil and righl
haves T.ansverse dmensions are spoc!
led belween lvo measuring points To
measuro lhe dimension on one side onlv
mark oul the Yo line betveen lhe holes as
shorn on lhe drawinq and then halve $e
dimension and lolerance
Oatum line zO The line runs along the rod
n the body between lhe roor pan ano sde
oanel. Measlremenls lo be made below$e
zO ino a.e indicaled bv a negafve value
(i.e. $e value ls prelixed by a I sign).
ttem Flg- no, Ohenslon,
1506.014 (59 2910.16)
1064.012 (41.3310 0A)
1073.012 (42.44* 0.03)
1223.5!2 (43.1610 0A)
2137 512 (3415t0.03)
1301.513 (56.2410.r2)
aumper brackel (hc)& lronlhole lor
Oislance belwee^ lrontXl and rear Xl
Wishbone red hole (hc)& lfonlhole lor X1
Fronl hole lor splng link (hc)& tailedge Xr
zo & edge ol lront crossdenber 21
zO I bonon edge ol bumper bracket
Holes lor bumpot brackel (hc)
Width:between nner wheelarch pane Y1
Outor bolthole in kont crossmenber Diag 2
{hc) & rear hole in stenglhener under
Ouler holes in kont crossmember (hc) Y1
HoLes ior rackand pinion gear (hc)
B6aroule. holes lor wishbone (hc)& olag 2
lronl hoLo lor sping Ink thc)
Fronihore ror spring Ink (hc) & Yo Dneci 2
Fronr hore lor sorinq ink (hc) & iront Direct 2
hoL6 lor Paiha.d{od brackel
3
13
15
2
2
3,3

Downloaded from www.Manualslib.com manuals search engine Body 810-3
Item Flg. no. Dlmensron, mm (in)
22
2A
29
33
36
3.10
3,10
2
2,7
3,9
a9,rr
3,11
zl
oiag. 2
22
21
21
21
zl
23
0aq.3
Diag. 2
1060.0! 3 {41.73!012)
1240.O !3147.24 !0.121
1321.5i4 (s2 02.0 16)
1321 0r4152.0010.16i-2 (-0.3)
Fronl hole lor sonno r'nk thcl & c6nlr€.hne hrouah Paihaft. rod br;ckel
zo (hc) & Panhard rod brackol
Rear hole lor Panhard{od brackel (hc)
& edge ol recess in lloor pan (ret.
Fronl hole lor Panhardrod brackel lhcl& konl hore lor RH sprinq unk(hc)
Holes ror spring rink (hc)
Fecess in rear iloo. pan
YO (hc)a lne lhrough hore in coUision
Aperlure lor rearliqht cluster
ZO & lop olcrossmember at YO
ZO & top ol lie plale al YO
ZO & corner ar l,arledq€ or ru9gage.
zo& waisrline ar lail4dge corner
Distance beNeen hinge mounlidgs
w dth ot lailodge ol ruggage.
Hnqepin hole (h.)& cenlre hote lhctat
Centre hol€ in rear rroor pan (hc)&
boflom edae ol channelin rearscroon
Centre hore (hc)in rroor pan (yO)&
co.ner on lailedge ol luooaqe.
Corneron biledqe oraperluro (hcl &
Fronlhole 'n 'nner *he€larch panel
lhc) a bcalinS hoe in bul[head channel
Fronl hole ror rack-and o'nron oear lhcl3 bofom or bulrhead .h;nner am'dwavbelween holes lor wip6r spindtes)
Dislance botween rront 2 hote in innerwheel' arch panel& outer hol6lor
Fronl hole in nnor wheerarch oanel(hc)& moununs rus on winq (hbl
Mounlins lus on w'ng (hc) 3 locahnshore In bu rhead channet(hc)

Downloaded from www.Manualslib.com manuals search engine 810-4 Body
Item Flg. no. olmenslon, mm (ln) Measurlng polnls
40 3,9 556.011 (21 33!0.04) Locatng hole in inner wheel'arch llange onect 2(hc) & localing hole in bulkhead channel
{hc)
41 1l 1340.013 (52.7510.r2) D stance b€leeen lugs on winqs (hc) Y1
42 5 131.511(5.1a10.04) D6lance beNveenhoesYl iorlfont Y]
ens ne mountns (hc)(lales( varianls)
40015(1s71002) FH bor hore (hc)& Yo Ine Yl
1990!1(7.33!004) ZO & slencer (muriler)hole (hc) z1
45 5 172011(677i0.04) Borrhore (hc)ror bunper bracker (xo) x1
& nUI on engine mounllng (hc)
46 5 517.011 (20.3s 10 04) Widlh between rear enoine mounling Y1
holes (hc)
al 3 73011 (2 3710 04) rmernardimension oi i.ont engine Yl.0 (.0) (ea.ry varants) mountinq
A43 5 739012(29.091003) Lefire& engn mounling (hc)& BH hole oaq l
in rront engine mounlLng
843 5 751.012(2s5610.03) RH rear enqine mountinc (hc)& lelt hoe Diag 1
rn rronl €ns ne mounhq (hc)
49 1 55.5i 1 (213i0.04) ao t hole in bumper lhc)& hole n iront X1
c,ossmomb€r oc)
so 3 197.012 (7 7s 10 03) Fronl ho e in 6ck.and.pinion gear (hc) x2
A verlicalpan ol bu khead (nollo
sr.en9men n9 crease,
51 s 660 013 (25.931012) YO on windscreeo knge & lop or Dnecl2
exhausfpipe runner (edqe ar bulkhead)
52 S 217 5r 2 (3 5610.0a) YO ar v ndscreen llange & lop edge ol Dnecl2
ste€rinq.column mehber
53 911 63612 (25 03! 0 03) Oistance belween w ndscreen edges at o recl2
nange
54 4 1r80014(46451016) Dislance belween insid€s ol sills Y1
55 34 1336.0!4 (52.591016) Disla^ce beMeen oulsde edg6s ol sils Yl
56 4 150 012 (5 9010 03) ZO & top ol sil 21
57 1 1766.512 (69.5410 03) Sumper ho e {hc)& rocaling hore in
wrndscreen rame (ncj
53 1 800 0 I 1 (3 1 50 I 0 04) Dbtance belween ocaling holes in Y1
59 2 1073512(42.44r0.03) zO & Localing hole in windscreen rrame 21
{ncl
60 1 14s9.012{59021012) Localing hole n windscreen rrame (hc) oned2
& bertanchorage poinr (hc) on
secondary B Pillar
61 127.10 14010r2(709110.04) Locatinq hoe in windscreen lrame (hc) Oirect2
& lront hol6 in spinq Ink
62 1,6 1259.0!2 (49.5610.03) W dlh between ocating holes n Yr
secondary B pilars (hc)

Downloaded from www.Manualslib.com manuals search engine Body 810-s
Item Flg. no. Dlm€nston, mm (h)
21
21
zl
Diaq 3
Buhpe. holee (hcl & rocarno hote rnsocondary B pillar lhc
zo & ocating hore insecondary B pilar
Bumper hoe (hcl a be[ anchoraoepoini lhc)rn s€condary B pllar
Dislanc€ b€Meen belr anchoEoe oointsin secondary a pilars (hc) -
ZO &lop lace ot secondary B pittar
Distance beh{een guidepr^ hores in
Maximum diagonatd stance betweeninsides ol windscre€n lrame
ZO& top comef at konr ot side panel
Bumper hore (hc) &rronrcorner or side
Dislance bireen top corners at tront ot
gollofr corner al tronl ol door aperlure& top corner al rront ot sid6 panel
Botlom comer al rearot door apertlre& top coner ot windscr66n lrame
Bohom coheral rearol door aDenure&lop rivet hote tor A-Dittar trim
a€ll anchor.ae oo'nlon secondarv Bpillar {hc)A bbl hore ror rear spoi]br
widlh berween bolhores (hc)ror rear
Belt ancho.aqe ar rear seat(hc)
Ben anchoraqe at r€ar seal (hc) 3
Diagonal between r6a6eatbelr
anchorage poinr (hc) 8 bel anchoraqe
29220r2 (11s.0410 03)
2317 513 (110.92!0 12)
l25S.0r r (49 5610 04)
1360 212 (53.55r0.03)
2s13.013 (03.9310.12)
3239.514 020.s01016)
1,2
2
2
73'7
cars wnh hree.point b.l ,itted i^ roar seal,
chassis no. J7005072 onwards

Downloaded from www.Manualslib.com manuals search engine 810-6 Body
"9
11118S
a
-3
-F:
gi
P
tiq
P
\.l
a
rft
fl

Downloaded from www.Manualslib.com manuals search engine Body 8l0-7
8s78 s

Downloaded from www.Manualslib.com manuals search engine 810-8 Body
811T aS
I