Downloaded from www.Manualslib.com manuals search engine a OPERATION N’ MA. 410-O : (./~rrkiq N,,I/
VI. CHECKING AND ADJUSTING THE STEERING GEOMETRY
The crossmember supporting the steering has slots at its fixing point on the front subframe.
Any vertical movement of this crossmember alters the steering geometry.
WARNING
This operation is only to
be carried out in certain ccxses such as
-accidental impact, with repercussions on the steering system.
-work on the vehicle entoiling removal of steering crossmember.
- vehicle with poor
road stability ( p oar stright-line stability) 01 with excessive tyre weor.
CHECKING
1, Prepare the vehicle. as for checking front wheel
alignment ( Srr ~ho/,lvr
V I.
NOTE
A ) \In,,unl ~fi~<,r;,,~ I chiclvs :
With the steering in the /< straightahead 1)
position. lock the steering using CI commercially
available tool ( FACOM _ MULLER -WILMONDA)
B) PO,, P)’ \,r,rr;ng r’cliirl<,.s :
Do not actuate steering wheel during check
( hydraulic locking of rock 1.
As a precaution. a steering wheel iocking
tool may also be
used. 2. Mark position of vehicle in relation to
ground :
Secure a weighted length of string to the front
bumper. and
mark the position of the weiqht on
the ground ( The
object of this is to always bring
the vehicle
bock to the some position in order to
carry out correct measurements 1.
NOTE Other procedure
This check having to be carried out wheel hy wheel.
it is possible to use the free projector.
Secure projector to scuttle panel crossmemher, and
focus it onto a fixed object, which will indicate the
initial positioning of the vehicle.
3. Measure the variation in the wheel alignment wheel
by wheel, ds o function of the height of the vehicle.
a) From Ihc m~nwnl rlri,:ir,g posi/ior, lo /hc hi@
posilio,, f ftouad 1 :
With vehicle in mwmal rlriving position.
engine running ond position marked in relation
to groond :
Mark position of luminous spot on front graduated
rule.
Place m’anual height control lever in hi&
posilirrrl.
and wait for vehicle to stabilize.
Check and adjust if necessary position of vehicle
in relation to ground. ( II
eight 01 Inmbrous spol
ou /i wd 0 hit,< I J.
Mark position of luminous spot on front graduated
rule. and on rear one
1) Front and rear readings ore the some (no
variation in alignment in the wheel 1.
NOTE : The reading f I,i$ or lorr posilios J
on the qroduated rules differs from the initial
reading f non,,nl >r,nrlinl:
position J because
the front track has altered.
2) Front and rear readings ore different ( in this
case the alignment has oltered,.either in
toe-in or toe-out ).
0 to 1 mm toe-in is permissible on either wheel
b) ,:rr ,,I, /bv IIDIINRI hi&g ,,osi,;orr lo ,I,<, lo,,
posiliov f Hrlmuad ) :
Proceed OS for previous measurements, place
manual height control lever in low position. In
this case. the permissible difference in oliqn-
ment
is O.to 1 mm toe-out.
Downloaded from www.Manualslib.com manuals search engine OPERATION No MA. 430.00 : c ,,<,,a< ,<,r;s,;rs mi/ .s/wrin/ ,vn/srrs oi /he srmf~rw.~ion Op. MA. 430-00 5
II. SPECIAL FEATURES
Adjusting the anti-roll bars :
A, t/xv ,ms,
- Lateral positioning equal protrusion on either side to within 2 mm
- Anti-roll bar bearing preload 300 N ( 30kg) ( 66 lb )
- Lateral clearance of anti-roll bar. under pressure of 500 N i 50kq I( 110 fb i 0.2 to 1 mm
,I, l/X“ rcnr :
- Lateral positioning same thickness of shim on both sides. within 1 mm
- Shimming, if necessary. level with the split collars to within 0.6 mm
Greasing of the suspension piston con-rod ioint :
( Carried out with LHM liquid contained in the dust cover )
- Front suspension cylinder
- Rear suspension cylinder
Upper front wheelarm stops :
WARNING ‘,hc ,,,;,,,i<~, ~,op ,,,I (i, he ii,,, r/ 01 //I< ,,I?<,<‘/ wd. 7cm3
25 cm3
Tightening torques :
- Anti-roll bar link-rod on upper wheelarm. i Bush nut 3 doNm ( 21 11 2 ft.lb )
NYLSTOP nut 4.5 to 5daNd32 1/‘2to 36ft.lb)
- Link-rod on anti-roll bar 4.5 to SdaNm(32 1/2to36ft.lb)
. Screw securing front anti-roll bar bearing 2.7 daNm ( 19 l/2 ft.lb )
^ - Clamps for adjusting pie-load on front anti-roll bar 13 doNm ( 9 l/2 ft.lb)
b2 - 1.5 daNm [ 11 ft.lb i
0 Clomp for height corrector control
rod ( front and rem )
”
6 daNm ( 43 l/ 2 ft.lb ) - . An+iwroff bar 0” rear &&arm ( rear fixing
points ) I /nc<’ nvrl /hrcn,l~r
- Rear anti-roll bar split collars :
cc
-5 Tightening torque for screw ( 1 )
according to width (e) of bearing :
:
2
e = 5 mm 8 d.aNm ( 58 ft.lb ) f -I’, I’JiS,
P
e-6mm lOdoNm( lOft.lb)i 121Vi-’
Fitting of the front and rear wheelarm stops using water
Fitting of the front anti-011 bar bearing shells using ,< TOTAL MULTIS I) grease.
Downloaded from www.Manualslib.com manuals search engine BRAKE VALVE
B. 45-8 a
Overflow return Rear brakes Front brakes
1. Snap ring
2. Spring
3. 1’ 0” ring
4. Plug
5. Thrust washer
6. Rear slide-valve
7: Front slide-valve
8. Spring
9: Thrust cup
10. Circlip
11. Rubber protective sleeve
12. Securing bush
13. Snap rings
14. Rubber damper
NOTE If the brake valve is not fitted with an external overflow return, it is incorporated in the operational
return ( Return to reservoir ).
WARNING Three types of brake valve fitted with a single return system incorporated in the operational return
have been used.
= is/
/it/i//g brake valve painted green with overflow pointing upwards
= _)IIII
fi/tirlg : brake valve with green paint mark, and overflow pointing downwards
_ i1.d
/it/i,l~q’: brake valve with green paint mark on L H side and overflow pointing downwards
I. CHARACTERlSTlCS
Main braking system :
- Disc brakes on all four wheels with r~u/iln/ct/ tlisrs at the front ( Sn/oo//~ I
front and rear ( I:sIN/~ s i
- Four pistons per brake unit. at the front
- Two pistons per brake unit, at the rear
- Power operated hydraulic control ( brake valve incorporated in system )
z The front braking system is supplied by the main accumulator ( c,~l~icI~~.s
rli/ll vrn~l//~/ SIC criug J or by the
the brake accumulator ( I’orr,< J’
s/ccrivg rc,/~iclc,s 1.
- The rear braking system is supplied by the rear suspension. and is fitted with a brake pressure limiter cn
I:SIUI(J vehicles
-
The inner half-unit at the front is in one piece with the swivel.
- The outer half-unit at the front is removable.
Handbroke ( Emergency brake ) :
w
Independent from the main braking system.
- Two independent brake pads acting on front discs.
- Ratio
- cx 2000 - 2 197 j ___._....._..._..._.........,............................................................................... 101 1
- All CX vehicles 2 1’j75 -
. . . . . . 123 1
Total braking area :
- Main braking system : 316 dm2 - 48.98 sq.in ( Snloor~s ) or 365 cm2 - 56.57 sq.in f f:sfrffcss )
v
Handbrake ( emergency brake ) 49 cm2 ( 7.59 sq.in )
Downloaded from www.Manualslib.com manuals search engine II. SPECIAL FEATURES
- Clearance between pedal and brake-valve
” ..: 0.05 to 3 mm
_ Stoplamp switch ,: Inal/) VII/S/ lislli c/c .soo,~ 05 [I(‘~~II /~//c-/~c,s IJTO~(~ /,fl// (J Main braking system :
- Diameter of disc .......................................................................... 260 mm
- Thickness of disc .........................................................................
20 mm
s Minimum thickness after wear .................................................... 18 mm
_ Max run-out of disc ...................................................................
0 2 mm
- Diameter of operatinq pistons ....................................................
42 mm
- Area of one pad ............................................................................
55 cm2 (8 52sq.in)
- Thickness of lining on the pad .,,_.,..,_.__.._.._,....,.......................... 115mm
233 5 mm 235 mm
9 mm 18 mm
7 mm 16 mm
0.2 mm 0 2 mm
30 mm 40 mm
24 cm2 (3.72 (36cm2 (5.5
sq.in) sq.in
12 mm
12 mm
- Checking the flatness of a disc take a reading in 8 different points the results should be the same to
within : 0.02 mm
TYPE OF BRAKE PAD LINING (Front linings incorporating warning-lamps leads
j
AUTHORISED REPAIR FITTINGS
VEHICLE
All Snlow L’c~l,ir-ll 5
CX 2000
( MA series MB )
CX 2200 ( MA series MC )
CX 2400 ( MA series MJ )
CX Prestiqe (MA series MK )
CX 2400 GTI ( MA series ME )
CX 2000 ( MA series MD )
CX 2400 ( MA series MF )
8
1
FRONT REAR
TEXTAR- T .= 254 FERODO 748
or
FERODO e 748
I FERODO 748
TEXTAR - T - 254 1 TEXTAR -T2-54
or
TEXTAR - T 254
I FERODO - 748
or
FERODO - 748
I FERODO r 748
Downloaded from www.Manualslib.com manuals search engine TABLE OF FUSES
Current supply
findow operation
ontrol relay Fuses
Equipment protected
Capacity Colour
Right-hand switch -Right-hand window winder
16 A White
Left-hand switch - Left-hand window winder
Ieating relay 16 A Mauve Heating unit
Stoplamps
Accessory terminal
Glove box lamp
‘ositive battery
erminal (( + )). 16
A Red Direction indicators
E Instrument panel
Lighting -- Windscreen wiper
switch Horns
Heating relay ( coil )
Window winder relay ( coil )
‘ositive battery
erminal (( t 1) 16 A Green Interior lamp
Boot lamp
Cigar lighter
Clock
Hazard warning lamp
Lighting
switch
E
Voltage’ regulator
Reversing lamps
Rear window heater
Ash-tray lighting
10 A Yellow Lighting for cigar lighter
Heating control lighting
Dashboard lighting
,ighting switch Side- and tail lamp warning lamp
Left-hand sidelamps and rear lamps
10 A Blue Right-hand sidelamps and rear lamps
Number plate lamp Cl RCUI T DIAGRAM
r>
Downloaded from www.Manualslib.com manuals search engine OPERATION No MA. 510-00 : \m//l‘!yc~tl/ <‘,/I 0 t Ih<’ <‘It,< Ir.itnl iusrtlllnliritt Op. MA. 510-00 3
f 0 lO7i-l,‘1975 )
DESCRIPTION OF THE COMPONENTS
!ep. Description and Position Rep. ‘D escription and Position
1
Right hand sidelamp ...... 74 51
Flasher unit .. ....... 21
Front right hand direction indicator ..... 21 52 Lighting and starter switch .... .4 8’44- 61
2 Right-hand headlamp Main beam .. 78 5.3
76 54 Petrol gauge rheostat ........ 25
Dipped beam
Right hand window winder control switch
3 Right~hand horn ............ 42
( O/)liWlNl J ................. 51
4 Left-hand horn ...
41 55 Heating control illumination f ~///io~n/) .. 68
5 Left-hand headlamp : Main beam ....... 77 56
Left hand window winder switch ( O/JI~OII~/~~~
Dipped beam ...... 75 57
Heated rear window switch Op/io~nl j ...... 14
6 Front left-hand direction indicator ... 16 58
Lightinq switch unit ............. ........... 72
Front left hand sidelamp ................. 69
Speedometer and tachometer lighting
8 Electric fan thermal switch .................. 59
rheostat ....... ...... .................... 28 10
Electric fan .......
58 59 Instrument panel : 11
Starter ...... ... .............. .......... 3
Thermal voltmeter and illumination .. 26-28 12
Alternator ............................ ........ 5 13 Petrol gauge and illumination ............ 25-69
Ignition coil ... ......... .............. 61 14
Speedometer and tachometer lighting 28
High tension sensor ....................... 64
Clock and clock illumination ....... 1667 15
Compressor for horn ............ ..... ...... 43
Heated rear window warning lamp ....... 15 16
Compressor relay ................... ..... 43
Headlamp dipped beam warning lamp ... 75 17
Battery ............. .... .. 1
Brake pad wear warning lamp .......... 27 18
Voltage regulator ......................... 6
Oil temperature warning lamp ............ 35
19
HT sensor for No. 1 cylinder ........... 64
Coolant temperature warning lamp ....... 29 20
Distributor ..................... ...........
61 Emergency stop warning lamps 32” 34
21
Windscreen washer pump ............. 36
Hydraulic pressure warning lamp ...... 31 22
Plug for diagnostic operations ............. .65
Warning lamp for hazard warning.. ...... 17 23
Engine oil pressure switch .............. .. 34
Sidelamp warning lamp ................... 70 24
Idle cut-off ....................... .60
Direction indicators warning lamp ........... 23 25
Engine oil temperature switch ........... 35
Headlamp main beam warning lamp ... 77 26
Enqine coolant temp. switch ... 30 60 Left-hand control panel : 27
Top dead centre sensor ........................ 64 Direction indicator and hazard warning 19 28
Reversing lamp switch ........................ 8
- Horns .................................... 41 30
Window winder control relay( Optior~nl ) .. ..4 9
Windscreen wiper motor ............... 38-39 31
Heating relay ............ ..................... 45
- Windscreen washer pump .......... . .......... 37 32
Electric fan relay ................................ 58 61
Rear right-hand lamp cluster 33
Front right-hand brake unit ................. 28
- Rear lamp ............................................... 73 34
Windscre,en wiper motor ........................ 38
- Stoplamp ............. .....
............ 53
35
Blower motor ............ .............................. 45
Direction indicator ................................... 19 36
Hydraulic pressure switch ...................... . 32
- Reversing lamp ..................................... 9 37
Stoplamp switch.. ......................................... 53 62
Boot lamp ................................................. 12 38
Fuse boxes ..... 8-44-45-49-69-72 63 Rear window heating element ................... 14 39
Front left-hand brake unit .......................... 26 64
Right-hand number plate lamp ................. 72 41
Front right-hand door switch ................... 11 65
Left-hand number plate lamp ................... 70 42
Right-hand window winder motor f Optiollal) 51 66
Boot lamp switch ........................................ 12 43 Glove box
lamp ...................................... 51 67 Rear left-hand .lamp cluster 44
Front left-hand door switch ........ .......... 10 - Rear lamp ................................................ 71 45
Left-hand window winder motor (Oplio~fll) 47 s Stoplamp ........................................... 52 46
Interior lamp ................................................. 10
- Direction indicator lamp ..................... 18 47
Cigar lighter and illumination ............... .13-67
- Reversing lamp .................................... 8 48
Accessory plug ..... ... .......................... .... 50
49
Ashtray illumination ,., ... ................ 66 DESCRIPTION OF THE WIRING HARNESS
lot marked :
Front harness co Compressor harness AR
Rear harness C Boot harness
M Engine harness PC
Boot lid harness LG
Window operation D Fault finding harness ( Diagnostic) TB
Instrument panel harness FV Flying lead
Downloaded from www.Manualslib.com manuals search engine TABLE OF BULBS
Use No. Base
Type Voltage Wattage French standard
reference
ain and dipped beams 2 P. 45 t 41 yellow 12 v 40145 w R. 136-15
(for France)
Quartz-Iodine long-
range headlamps
( Optional ) 2 x 511 -H2 12
v 55 w R. 136-17
Direction indicator
lamps
Stop lamps
Reversing lamps Pear-shaped
BA.15s 19
P 25/l 12 v 21 w R. 136-12
Front side lamps and
rear lamps
Number plate lamps
Interior lamp
Boot lighting BA.lSs/ 19
Festoon 12 v 5w R. 136-13 12
v 5w R. 136-14
Dashboard lighting 5
BA. 9 s T 8/2 12 v 2w R. 136-34
Glovebox lighting 1
Warning lamp
Lighting for cigar
lighter
Ashtray lighting 13
1
1 Wedge base 12 v 1.2 w KEY TO CIRCUIT ,DIAGRAM SYMBOLS
Wiring connector
Connection block
Fuse
Switch, manual
Switch, mechanica
Switch, pressure
Switch, thermal 1 Capacitor
Motor, electric
0 Lighting
$ Warning lamp
4 a Instrument dial
Resistor
I
Rheostat
Coil winding
Downloaded from www.Manualslib.com manuals search engine TABLE OF FUSES
Supply to
eater unit relay Fuse
Circuits protected
Rating Colour
16 Amps Mauve Heater unit
S toplamps
Accessory terminal
Glove box lightinq
Positive terminal
of battery u + )) 16 Amps Red
E Direction indicators
Ignition Windscreen wipers and washers
switch Horns
Heater relay windinq
Window-winder relay winding
Rheostat -speedometer lighting
Warning lamp panel ( Battery
meter ( Thermal voltmeter-- Brake pad wear warning
lamp - Fuel gauge - Oil pressure warning lamp -
Hydraulic fluid pressure warning lamp-Water temp.
warning lamp )
16 Amps Green Interior lamp
Boot lamp
Cigar-lighter
Clock
Hazard warning lamps
E Voltage regulator
Iqnition Reversing lamps
switch
Rear window heating element
Handbrake warning lamp
Window winder relay 16 Amps White R.H. Switch 0 R.H. window winder
L.H. Switch- L.H. window winder
Lighting
Switch 10 Amps Yellow Ashtray lighting
Cigar lighting
Heater controls lighting
Instrument panel lighting Clock
E Battery meter
Odometers
Sidelamp warning
L.H. sidelamps, front and rear 1 amp
Lighting
Switch 10 Amps Blue R.H. sidelamps, front and rear
Number-plate lamp CIRCUIT DIAGRAM
>
P.T.O.