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70019401960 Specifications
Section
0 General
E
A
c B
132410
Dime ns io n s 7401760 780 944 /964 945/965
mm in mm in mm in mm in
A. Wheelbase .............................. . ...... . 2770 109 2770 109 2770
109 2770 109
B. Overall
length ................................... . 4785 188.4 4794
189 4871 191.8 4844 190.7
C. Overall width .................................... .
1760
69.3
1770 69.7
1750 68.9 1750 68.9
D. Track,
front ..................................... . 14701
) 57.9 1470 57.9 1471 57.9 1471 57.9
rear
................. ..................... . 14602
) 57.5 14602
) 57.5 1460 57.5 1460 57.5
E
. Overall height3
) ...... .........................•.•. 1410 55.5 1400 55.1 1410 55.5 1440 56.7
1) _ Dec. 1984: wheelbase = 1460 mm. 2) 760/960 4-door, 780 1988-Track
rear 1520 mm 59.9 in 3) Depending on type of tyre.
Weight 740
760 780
Approximate weight of car without occupants, fuWfuel tank 1270-1460 kg 1330-1500 kg 1500 kg
(2798-3120Ib) (2930-33051b) (3305 Ib)
944 945 964 965
1327-1463 1363-1496 1484-1576 1438-1527
,-(2924-3223Ib) (3003-3296Ib) (3270-3472lb) (3168-3364Ib)
The weight varies depending on variant and equipment
Fuel tank .................................... .
760/780 -1987,740, standard, 944/945/965 ........... .
increased-capacity
............... .
760 4 -door ., 780 1988-, 964
Litres
60
82
80
US. gal
15.8
21.6
21.1
5
I
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Carburettor
Fuel pump
Clutch
Alternator ,
Steering box
SU
Pierburg
Solex Pierburg
Bosch
AC- oelco
Sofabex
Fichtel & Sachs
Verto/Valeo
Bosch
Cam Gear
Zahnrad Fabrik (ZF)
~
'?' .'" ... .
.
---
" .. u.·.. ,
2
3
5
2
3
4
5
2
3
1
2
3
6 . Fina l drive ratio , part and seria l numbers
Located on rear axle .
7. Gearbox type des ig nation, part numbe r and
serial num ber
A. Manual : On bottom of gearbox .
B. Automatic:
BW 55,
AW 55/70171 /72: On LH side of gearbox.
AW3Q-43:
On RH side of gearbox.
8 . Body number pla te
Located above left head lamp.
780
70019401960 Specifications
Section
0 General
3
6
8
7 B 143980
9. Engine type des ig nation, serial number an d
part number
A. 024, o24T, o24TIC
Stamped on cylinder block, beneath vacuum pump.
B. B28
Located on plate in front of oil filter . On B 28 ElF en
gines: a
decal on the right rear side of cylinder head
shows
last three digits of part number.
B280
Stamped on cylinder block. (Some models: decal)
Early
type : between cylinder banks, to rear.
Late type: front right side, between
inlet manifold and
water pump.
__ -G.-819, B 23
I
Stamped on left side of engine, behind distributor. Last
three digits of part number are shown
on transmission
gearcase.
O. B 200, B 230
Located on timing gearcase . Also stamped in left side of
cylinder block.
E. B6403
Decal
on timing gearcase. Also stamped in right side of
cylinder block, above water pump housing , between
timing gearcase and
manifold.
7
I
J
70019401960 Specifications
Section 2 B 19, B 23 Engines
Section 2 B 19, B 23 Engines
Group 20 General ................................ 15
Group
21 Engine assembly ........................ 16
Group 22 Lubricating system
....................... 20
Group 23 Fuel system ............................ 21
Group 25 Intake and exhaust systems .............. 31
Group 26 Cooling system .......................... 32
Group 28
Ignition system .......................... 33
j'"
I.t
Group 20 General ~ :,
129750
Performance , compression ratios, octane requirements
Engine Remarks Compres-Octane
Output Max torque
type sion
ratio r
equire-
ment
kWat hp at
r/s r/min
819E 10.0:1 98 86/100
117/6000
819ET 7.5:1 98 110/92
150/5500
823E Scandinavia, Switzerland 10.3:1 96 95/88 129/5250
Other markets 10.0:1 98 96/90 131/5400
823ET 9.0:1 981 127/95 173/5700
823FT 8.7:1 912
• 3 117/88 160/5300
1575/5300
1) Australia 97-98 octane 2) Unleaded
petrol (gasoline) 91 octane RON (Research Octane Number). AKI = 87, according to R+2M where M stands for Motor Octane Number
. "
Nm at
r/s
158/50
230/60 190/50
190/60
250/57
250148
3) Fill with premium unleaded petrol (gasoline) (AKI = 91) to improve performance and driveability at altitudes in excess of 2000 It (600 m) in warm climates 4) Ft Ib 5) Horse power.
Other general data
No. of cylinders ............................................. .
Bore .
............................................. .. mm (in)
Stroke ..
.... ......................................... mm (in)
Displacement. ...................................... dm3 (litre)
Firing order ................................................. .
Compression pressure1) ..
............................ MPa (psi)
Max . deviation between
cylinders ................... MPa (psi)
Approx. weight.
............... ........... ..... ......... kg (Ib)
Turbocharged versions ................................. kg (Ib)
1) With hot engine, throttle wide open and starter motor cranking at 4.2-5.0 rls (250-300 r/min).
819
4
88.9
(3.503)
80 (3.152)
1.99
1-3-4-2
0.9 (128)
0 .2 (28)
165 (363)
170 (375)
823
4
96 (3.782)
80 (3.152)
2.32 1-3-4-2
0 .9 (128)
0 .2 (28)
165 (363)
170 (375)
kpm at
r/min
16.1/3000
23.4/3600
19.4/3000
19.4/3600
25.5/3400
25.5/2900 184
4/2900
15
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70019401960 Specifications
Section 2 B 19, B 23 Engines
Group 23 Fuel system
CO-content , idle speed
• Selector lever must be in position P (and handbrake applied) when checking/adjusting CO or
idle speed
• CO should be checked/adjusted when engine is warm and idling
• CO
content outside check values shown below = adjust to specified setting value
• CO
content within check values need not be adjusted provided engine is operating satisfactorily
Engine Rem ar ks CO co ntent Id le spee d
type r/s (r/m in)
CO m ete r % Volv o
Adjusting Mono tes te r
(checking)
8 19E 1.0 (0.5-2.0) -15 .0 (900)
819ET 2.0 (1.0--3.0) -15.0 (900)
823E 1.0 (0.5-2.0) 1 -15 .0 (900)
823ET 1.5 (1.0--2 .5) -14.2 (850)
823FT USA + Canada 0.6 (0.4-0
.8f 20--70°3 12.5 (75W
Japan 0.6
(0.4-0.8)2 20--70°3 15.0 (900)
I) Pulsai r system disconnected and plugged. 2) Lambda-sond disconnected. 3) Lambda -sond connected . 4) AC switched off. Engine speed increases to 15.0 rls (900 r/min) when AC is reconnected.
Page CI system (819 ElE T, 823 E ). . . . . . . . . . . . . . . . . .. 22
Motronic
(823 ET) ... ......................... 25
LH -Jetronic
(823 FT) . . . . . . . . . . . . . . . . . . . . . . . . .. 28
. ~
135528
21
III IN III
III III
III III
III
J
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Start injector
0280170 ...
134 264
70019401960 Specifications
Section 2 B1!9,:'B~3 Engines
Type of start injector fitted to vehicle depends on engine
type. Identification number (last three digits of part number)
is stamped on side of injector .
Injection time is controlled by thermal timer
B
19 ET: injection time is also controlled via an impulse
relay which causes extra
fuel to be injected during warm
stqrts.
Impulse
relay engages injector after approx. 1.5 secs.,
after which : injection 0 .1 secs . - pause 0.3 secs. -injection
0.1 secs . -pause 0.3 secs . - etc etc.
Start injector Bosch No ...................................... .
819E, 823 E
. . . 413 819ET
... 415
Volvo PIN ...................................... .
1 276498-1
85 cm3/min
1 269585-4
135 cm3/min Injected quantity ................................ .
Therma l time switch
134738
Cut-out temperature and engagement time are stamped on
side of switch.
Auxiliary air valve
0280140 ...
134740
Sec EEHEEEHEEEl33=EEEEEEEEEEEEE
2 __ _
-
20 -10 0 10 20 30°C - 4 14 32 50 68 86 O F 134739
Engagement time at different temperatures
Tolerance, time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. ..2 secs temperature. . . . . . . . . . . . . . . . . . . . . . .. .. 4 °C (7.2°F)
Type of auxiliary air valve fitted to engine depends on en
gine type.
Identification number (last three digits
of part number) is
stamped on side of valve.
Automatic
Bosch number. .. . . . 114
Volvo PIN ....... 1 346477-1
Manual
... 106
1 346476-3
Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 40-60 (1
Fully open at. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. -30°C
Fully
closed at . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. + 70°C
Auxiliary air valve is controlled electrically and should be
fully closed after 5 minutes driving at 20°C (68°F) ambient
temperature.
23
III III '11 II. 'II Nt' U,I
70019401960 Specifications
Section 2 B 19, B 23 Engines
Air-f low sensor
Metering disc rest position
Fuel pump
& 0580254 ...
138069
Pump capacity at line pressure of 500 kPa (71 psi), Carry
01
gine, fw
Bose
Volvi
+ 20°
C and 12 V ......................................... .
11 V ........ .......... .................... ... .
10V ......................................... .
Current consumption
at line pressure of 500 kPa (71 psi)
+20°C and 12V ........................................ .
Tank pump
24
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70019401960 Specifications
Section 2 B 19, B 23 Engines
Motronic (B 23 ET)
Control unit
0261200 ... 137 662
Air flow meter
Line pressure, pressure regulator
Injector
0280160 ... 135789
0280150 ... 135790
Bosch number . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 012
Volvo
PIN .................. ............. 1 317 025-3
Bosch number. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 035
Volvo PIN ............................... 1 306 967-9
Resistance:
• between terminals 6 & 22 of temperature sensor:
at -1Ooe (14°F) .................. 8260-105600
+20oe (68°F) .................... 2280-27200
+50oe (122 °F) . . . . . . . . . . . . . . . . . . . . .. 760-910 0
• between terminals 6 & 9 . . . . . . . . . . . . .. 500-1 100 0
• between terminals 6 & 7 . . . . . . . . . . . . . . . . . . 8-200 0
Bosch number . .. .. .. . . . . .. . .. . .. .. ... . .. . .. 213
Volvo PIN ............................... 1 306 965-3
Line pressure
(fuel pressure above intake
manifold pressure) ................. 300 kPa (42 psi)
Bosch number . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.. 355
Volvo PIN ............................... 1 306 966-1
Injected quantity at a line pressure of
300 kPa (42 psi) . . . . . . . . . . . . . . . . . . . . .. 300 cm3/min
25
1111 III III' III
III ,III
III
,III III
(
70019401960 Specifications
Section 2 B 19, B 23 Eng ines
Temperature sensor, charge air
n __
Bosch number . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 001
Volvo PIN ............................... 1 317 273-9
Resistance at:
+20°C (68 °F) ....................... 985-1 0150
+40°C (104°F).. .. . .. .. . .. .. .. .. ... 1 080-1 110 0
+130°C (266°F) ................... 1 550-1 6200 137283
Impulse sender (crankshaft position & engine rpm)
Bosch number
....... ..... , . . . .... . . . . . . . . . . .. 003
Volvo
PIN .................... ........... 1 317 030-3
0261210 .... 137665
Fuel pump
~
Bosch number. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 025
Volvo
PIN ..... : ......................... 1 336 679-4
0580464 ... 135 793
Capacity at a line pressure of 300 kPa (42 psi)
+20°C (68°F) & 12 V ...................................... . 130 litres/hr (1.08 litres/30 secs)
108 litres/hr (0.9 litres /30 secs)
86
litres/hr (0.7 litres/30 secs)
11 V ...................................... .
10V .................................... .. .
Current consumption at
300 kPa (42 psi).
+20°C (68°F) & 12 V ..................................... .. max 6.5 A
Tank pump
Current consumption. . . . . . . . . . . . . . . . . . . . . . . . .. 1-2 A
27
INII 1111 III 1111 ,III 1111 ,III 1111