70019401960 Specifications
Section 3 Electrical system
Section 3 Electrical system
Group 31 Battery............................... 118
Group 32 Alternator. . . . . . . . . . . . . . . . . . . . . . . . . . . .. 118
Group 33 Starter motor . . . . . . . . . . . . . . . . . . . . . . .
.. 123
Group 35 Lighting......... . . . . . . . . . . . . . . . . . . . .. 127
Group
37 Fuses.... . . . . . . . . . . . . . . . . . . . . . . . . . . .. 128
Group 38 Instrumentation . . . . . . . . . . . . . . . . . . . . . .. 137
Group 31 Battery
System voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 V
Earth connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Negative terminal
Battery capacity
Model Co
ld start current*
Reserve capacity* Recommended
CCA SAE
RC SAE (DIN) charging current
B23ET, B28A1E, B280E (66 Ah) 7A
024, 0 24 T -1986 (88 Ah) 9A
024,024 T, 024 TIC 1987-600 A 125 min 9A
B 19/23, B 200, B 230, France 330
A 70 min 5A
B 19/23, B 200/230, not France, B 28 F, B 280 F 450 A 90 min (55 Ah) 6A
1991-type and market adaption
Volvo PIN Cold start current*
Reserve capacity*
Recommended
CCA SAE
RC SAE (DIN) ·charging current
3515893
440 AMP 85 min (50 Ah) 6A
3515895 520 AMP 100 min (60 Ah) 7A
3515897 600 AMP 125 min (70 Ah) 9A
• Cold start current (CCA, SAE) is the discharge current that a battery can deliver for 30 sec at a temperature of -18°C (O°F) without drop
ping below 7 .2 V.
Reserve capacity (RC, SAE) is the time required at + 2rC (80°F) for a steady discharge current of 25 A to reduce the potential of a fully charged battery to 10.5 V .
118
70019401960 Specifications
Section
3 E lectrical system
Charging regulator , 1982-1984
Early type Late type
Designation , early type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bosch 0 192 052 027
late
type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bosch 1 197 311 008
TEST COND IT IO NS
State battery charge ........................... ............ .. .
Air temperature
.......................... ................... .
Temperature ,
warm regulator ............................. .... .
Tes t values
Alternator speed ...... ...................................... .
Engine speed ..
..... .................................. approx
Alternator load ............ .............................. .... .
Control voltage, between B+ and D-alternator terminals:
Cold regulator
(reading taken within 1 min) .. ................... .
Warm regulator (run min. 15 min at 3000 r/min) ................ .
Co ntrol to le ra n ce
Load 55 A alternator to ........ ........... ... ................ .
70A ................................ .................. .
90A ........ .................................. ........ .
The
control voltage should now be between 0 and 0.3 Volt lower than
the previous reading .
• Load achieved when engine running .
Charging regulator , 1985-
TES T CO NDITION S
State of battery charge ........................ ............ .. .
Air temperature
............................................. .
Temperature, warm
regulator ............... .................. .
Tes t values
Alternator speed ............... ............................. .
Engine speed
............................. ............ approx
Alternator load .................. ............................ .
Control voltage, between B+ and D-alternator terminals ........ .
• Load achieved when engine running .
122
In car
min 3/4
+25°C (7rF)
+60-80°C
(140-176 °
F)
100 rls (6000 rpm)
50 rls (3000 rpm)
30-50A*
14.1-14.8V
13.4-14.2V
On tes t b ench
fully charged
+25°C (7rF)
+60°C (140 °F)
100 rls (6000 rpm)
5A
14.4-14.8 V
13.8-14.3 V
47 A (rated output x
0.85)
60 A (rated output x 0.85)
77 A (rated output x 0.85)
In c ar
min 3/4
+25°C (77 °F)
+ 60-80°C
(140-176 °
F)
On tes t be nch
fully charged
+25°C (7rF)
+60°C (140 °F)
100 rls (6000 r/min) 100 rls (6000 r/min)
50 rls (3000 r/min)
30-50A* 5A
13.8-14.6V 14.1-14 .9V
70019401960 Specifications
Section 3 Electrical System
760 1988-19 90
,----------BL-Y ---------,
I 11/3 4 GR-R ~ ~ 1
: 3 -+~---'----'-<>e+-q=-OA-HlCg~:~ ~:~~--l '3M ~ •
. ~
BL- Y II/II 11/2 4
3/2:10
4/9:3
5/12:2
7/1: 1
3/2:3
3/2:
13
4/9:5 5/3:3
Fus e Circuit
protected
Left parking light
Numberplate lights
2 Right
parking light
3 Left
main beam
4 Right
main beam
5
SRS test point
6 Left
dipped beam
7 Right
dipped beam
8
Foglight, front
9
Foglight, rear
10
Instrument and control
lighting
11 Revers ing (back -up) light
Turn signals
Cruise control
12 DIMIDIP
13 Heated rear window
Heated door mirrors
132
BL- R OR
3/2 : 12
GN-5 B -3/3:2
GN-5 B -3/3:4
6/31
pf-2/13:2
19/4
15/7
F u se Circuit
protected
14 1 frcircuit in relay box
-
bulb failure sensor, rear
- exhaust temperature
sensor
- overdrive
- power windows
- power sunroof
- fasten seat
belt reminder
16 Spare
17 Spare
18 Radio
19 ECC
Power door mirrors
Tailgate wiper
Power seats
Cigar
lighter
20 Horn
Windscreen wipers
Headlight wipers
21 ETC
Glow plugs, diesel
CIS
22 Spare
A 100)
1/1 Battery
211 Main headlight relay
2111 Electric cooling fan, relay
2113 Motronic, LH-Jetronic, relay
3/1 Ignition switch
3/2 Light switch
3/3 Mainldipped beam switch
4/9 SRS crash sensor
5/3 3-pole combined instrument
connection
5/12 12 -pole combined instrument
connection
6/31 Fuel pump
7/1 Bulb failure sensor, rear
11/1 -35 Fuses
15/1 Positive terminal
15/3 3G-circuit in fusebox
15/7 Ground connection via door switch
19/4 Clock
A Connector, left A-post
(Connector, right A-post, B 280 ElF)
Fuse
Circuit protected
23 Spare
24 Spare
25 Hazard warning lights
Central locking
26 3G-circuit in fusebox
-
clock
- courtesy lighting
- door warning lights
27 Brake lights
28 ECC heater fan
ECC
29 Power aerial
Towing bracket lights
30 Tank
pump
Lambdasond
31 Fuel injection
Main
fuel pump
32 Amplifier, radio
33 Radio
34
Power windows
Power sunroof
35 Heated seats
Power seats
70019401960 Specifications
Section
3 Electrical System
780 1989-1990
Fuse Circuit protected
No. Rating
1
2
3
4
5
6 7
8
9
10
11
12
13
134 Main
fuel pump ........
. .................. 25 A
Central lock, hazard warning lights, main
beam
flash ....... ........................ 25 A
Foglights, front & rear ...................... 15 A
Brake
lights, power boot (trunk) release ...... 15 A
Glove box light, clock, radio engine compo
light, courtesy light, boot light, power radio,
door open warning
lights, vanity mirror light,
door instep light, central lock relay ........... 15 A
ECC
..................................... 30A
ECC heater fan
Heated front seats
......................... 30 A
Power windows
............................ 30A
Fasten seat belt reminder , turn signals,
heated front seats, power windows .......... 15 A
Heated rear window, heated door mirrors,
power sunroof
.............. ............... 30 A
Fuel tank pump, heated Lambdasond
(B 280 F, B 230 FT) ......................... 15 A
Reversing (back-up)
lights, cruise control,
15-circuit card in central electrical unit,
overdrive
.......... ....................... 15 A
Glow plugs (diesel), fuel valve (diesel),
boost pressure limiter (turbodiesel) , electric
cooling
fan ................................ 15A
780 1989-1991
Fuse Circuit protected
No.
14 Power door mirrors, cigar lighter,
radio, reading lamps (rear), ECC, power fuel
Rating
tank flap release .......................... 15 A
15 Horn, windscreen wash/wipe, headlight
wiper, power front seats .... ................ 25 A
16
Amplifier , front ............................ 15 A
17 Main beam
(left), indicator lamp main beam .. 15 A
18 Main beam (right), fog
light. ................. 15 A
19 Dipped beam,
left ......................... 15 A
20 Dipped beam, right .
....................... 15 A
21 Parking lights (left), front & rear,
numberplate light, lighting for: ashtray
(front), heater
control panel switch, heated
rear window switch, power sunroof switch,
instrument
lighting & switches to left of
steering
wheel ...... ...................... 15 A
22 Parking
lights (right), front & rear
Relay, front & rear foglights, auto.
trans
selector panel light, lighting for:
heated front seat switches, storage box
between front seats, rear ashtray
........... 15 A
23
Relay, power front seats (1989)
Amplifier, rear ......................... 15 A (25)
24 Power driver seat
.......................... 30 A
25 Rear
foglight (USA/CON) ................... 15 A
26 Power passenger seat
..................... 30 A
Additional fuses
ABS: one 10 A fuse incorporated in the transient surge pro
tector at the
pedal mounting
Radio
amplifier (front & rear); two 30 A fuses next to battery
(not
Italy)
B 230 FT high output: one 10 A fuse mounted on left sus
pension tower
740/940 1991
Fuse Fed
by Circuits
protected Fuse Fuse
num- rating num-
ber ber
1
Battery + Fuel pump 25 A 13 Relay, injection
system Ignition system
Lambda-sond preheating
(not B
230 FT) f-----2 Hazard flash
lights 25 A
Main beam flash (via
fuse 17 and 18)
Central locking f-----
( 3 Power seats (motors) 15 A (X-relay, main beam , not fused) 14
r----4 Brake lighi switch
15 A Bulb failure warning
- brake lights f-----15 P-shift lock, solenoid f-----5 Clock 15 A
Radio
Power antenna -Door warning lights 16
Courtesy lights Make-up mirror Glove compartment light Trunk light 17 f-----6 ECC,
heater fan 30 A
-
ECC, controll unit 18
7 30-busbar
Fog
lights (940) 30 A 19
(battery+ ) Rear fog lights or X-relay, main beam -20
8 Main relay, Power windows
(motors) 30 A
power and
heating,
21
seats
9
Ignition Fasten seat belt reminder 15 A
switch 15 I Turn indicators
Magnetic clutch, ECC comp o
-
22
Relay, electric cooling fan Main relay, power and
heating, seats
P-shift inhibitor (solenoid) (ABS surge protector not fused) I----(
10 Heated rear window 30 A
Heated mirrors 23
Power sun
roof
11 Relay , in- Tank pump
15 A
jection Lambda-sond,
pre-heating 24
system (not
B
230 FT)
12
Ignition Back-up lights 15 A 25
switch 15 Overdrive relay, M
46 Bulb failure warning
Exhaust temp. warn. (Japan)
OD, AW71
Cruise control
26
Fed by
Ignition switch 15
Ignition
switch X
X-relay, main beam
Bulb
failure
warning
Main
light relay
Main relay, power and
heating, seats
Ignition switch 15 I or light switch
Battery +
70019401960 Specifications
Section 3 Electrical System
740/940 199 1
Circuits protected Fuse
rating
Automatic preheating, diesel 15 A Fuel valve, diesel Charge pressure limiter turbo diesel EGR, diesel (Control unit, fuel system, not fused) (Control unit, ignition system, not
fused)
(Power stage , fuel system, not fused)
(Diagnostic connector, not fused)
Radio 15
A Power mirrors
Tailgate wash/wipe
Cigar
lighter
Horn 25
A Windshield wash/wipe Headlight wash/wipe Power seats (controls) (SRS Airbag not fused)
Heater fan (not ECC) 30 A
ECC , control unit
ECC, solenoid valves
Left main beam 15
A Indicator light, main beam
Right main beam 15
A
Left dipped beam 15
A
Relay, front foglight Beam length control
Right dipped beam 15
A
Beam length control
Left parking lights, 15 A
front and rear
Licence
plate light
Panel lights
Right parking lights, 15 A
front and rear
Relay, foglight front Belt and ashtray lights back
Shift selector light Lights, switches and
compartment on tunnel
Heated front seat 25
A
(power)
Reserve
(SRS diagnosis
socket)
Rear
fog lights USA/CDN 15 A
Automatic dipped beam EU/OS (can be turned off)
Radio, USA/CDN/GB
(lights) (Switch, fog lights, 940 USNCDN not fused)
Radio, amplifier 15 A
135
I
Itl Itll
,It I Iltl ·ltl 1111 III
'", II.
70019401960 Specifications
Section
3 E lectrical System
I
960 1991
Fuse Fed by C ircuit s protecte d Fuse
960 1991
Fuse Fed by Circuit s protected Fuse nurn-rating nurn- r
ating
b er
ber
1 Light
Left
parking lights, 10 A
19 Ignition Control unit, ECC 15
A
switch Licence plate
light switch X Power
mirrors Bulb failure waring
Power seats (controls)
-outer rear lights
Tailgate wash/wipe t---2 Right
parking lights, 10 A Cigar lighter I----Bulb failure
warning 20 Horn 25
A -inner rear lights
Windshield wash/wipe
3 Main
light Left
main beam 15
A Headlight wash /wipe
relay Left auxiliary beam 21 Ignition Automatic pre-heat, diesel 5A r---4 Right
main beam 15 A switch
15 Mode selector I----Right auxiliary beam
22 ABS (control unit)
5
SRS diagnostic socket (Combined instrument not fused) 5A I----
6 Bulb failure Left dipped beam 15
A
warning , Beam length
control, left t---9-pole 7 Right
dipped beam 15
A 23
Control unit, AW 30-43 (A/power) 10 A
Control unit, fuel system Relay,
electric cooling fan
Beam length control, right (B
230/B 280)
8 Light
Foglights front
15 A Diagnostic
socket (B 6304)
r---switch
9 Foglights rear 10 A Indicator light, foglights rear -
24 Battery + Control unit, AW 30-43 10 A
(B/m emory) Control unit , fuel system
10 Lighting : 5A -Instrument panel
- Controls
-
Mode selector
-Beam length control Control
unit
, ignition system t---25 Hazard flash lights 25 A Central locking (Light switch not fused) I-----(Sun roof
26 Clock 10 A
-
ECC controls Courtesy lights
-Radio Door
warning lights
- Clock Engine compartment lighting
-Cigar lighter Trunk lighting
-Ashtray, front and rear -Shift selector scale
- Seat heating -Seat belt locks
I----27 Brake light switch 15
A Bulb failure warning sensor -brake lights P-shift inhibitor (solenoid)
11 Ignition Back-up lights 15 A
switch
151 Turn indicators
Cruise control
I----28 Heater
fan (ECC) 30 A
ECC compr essor t---t---12 Reduced
dip beam (Dim-dip) 15 A
P-shift inhibitor (control circuit) r---
29 Power antenna 30 A
Trailer (Turn indicator switch not fused)
13 Heated
rear window 25 A
Heated mirrors
t---
30 Relay,
fuel Tank pump 10 A
injection Lambda-sond
14 Exhaust
temp. warn. (Japan)
10 A
Overdrive
(M 46, AW 70/71)
Power windows (controls)
31 Battery + Relay, fuel injection 25
A -Fuel pump
Power sun roof
(controls) 32 Battery + Amplifier, radio 15
A
Heated seats (controls) Fasten seat belt reminder
I----33 Radio 10 A
Bulb
failure warning, 14-pole t---15 Reserve t---16 Reserve 3
4
Relay , power Power
windows (motors) 30 A
windows Power
sun roof (motor)
t---35 Heated
seats (power) 30 A
Power seats (motor)
17
Ignition Reserve t---switch X
18 Radio 5A (SRS
Airbag not fused)
136