1982 VOLVO 700 transmission oil

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Carburettor
Fuel pump
Clutch
Alternator ,­
Steering box
SU
Pierburg
Solex Pierburg
Bosch
AC- oelco
Sofabex
Fichtel & Sachs
Verto/Valeo
Bosch
Cam Gear
Zahnrad Fabrik (ZF)
~
'?' .'" ... .
.
---
" .. u.·.. ,
2
3
5
2
3
4
5
2
3
1
2
3
6 . Fina l drive ratio , part and seria l numbers
Located on rear axle .
7. Gearbox type des ig nation, part numbe r and
serial num ber
A. Manual : On bottom of gearbox .
B. Automatic:
BW 55,
AW 55/70171 /72: On LH side of gearbox.
AW3Q-43:
On RH side of gearbox.
8 . Body number pla te
Located above left head lamp.
780
70019401960 Specifications
Section
0 General
3
6
8
7 B 143980
9. Engine type des ig nation, serial number an d
part number
A. 024, o24T, o24TIC
Stamped on cylinder block, beneath vacuum pump.
B. B28
Located on plate in front of oil filter . On B 28 ElF en­
gines: a
decal on the right rear side of cylinder head
shows
last three digits of part number.
B280
Stamped on cylinder block. (Some models: decal)
Early
type : between cylinder banks, to rear.
Late type: front right side, between
inlet manifold and
water pump.
__ -G.-819, B 23
I
Stamped on left side of engine, behind distributor. Last
three digits of part number are shown
on transmission
gearcase.
O. B 200, B 230
Located on timing gearcase . Also stamped in left side of
cylinder block.
E. B6403
Decal
on timing gearcase. Also stamped in right side of
cylinder block, above water pump housing , between
timing gearcase and
manifold.
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70019401960 Specifications
Section 1 Service and maintenance
Engine oil, capacity, litres (US qts )
Difference
Excl. oil Incl. oil in volum e filter
filter max.-min.
819,823,8200,8230· .................. ................... .
3.35 (3.6)
3.85 (4.1) 1.0(1.1)
8204,8234 ............................ .................... . 3.5 (3.7) 4.0 (4.2) 1.0 (1.1) 86304 ............................................. ........ . 5.0 (5.2) 5.75 (6.1) 1.0 (1.1)
828 ....................................................... . 6 .0 (6 .3) 6.5 (6.9) 1.0 (1.1)
8280 .......................... ............................ . 5.5 (5.8) 6.0 (6.3) 1,0(1.1)
024,024 T, 024 TiC·· ....................... ............... . 5 .0 (5.2) 6 .0 (6.3) 1.0(1.1)
• Turbo: Add extra 0.6 litres if oil cooler is drained . .. Turbo Intercooler : Add extra 0.7 litres (air oil cooler) .
Carburettor
Oil for damper cylinder , 828 A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SAE 10W-40 (or SAE 10W-50) Engine oil
8230A................................ ATF
Manual gearbox
Lubricating oil ............................ .................. .
Oil change quantity, M 46, early type -1990 .................... .
late type 1991-..................... .
M
47, early type ...................... . ... .
late type ........................... .
Tightening torque, oil drain
plugs ............................. .
• Volvo Thermo Oil (PIN 1 161 243-9) is recommended for vehicles driven in areas where ambient temperature seldom drops below -10°C (+14°F) , or
high mileage vehicles such as taxis . NOTE! Do not mix oil types .
Automat ic transmission
132414
Lubricating oil AW/8W55, AW70/AW71 -1983 ................. .
AW70/AW 71/AW721AW
30-43/ZF4HP22 ......... .
Oil change quantity (drained only) AW 70, AW 71 lAW 72 ......... .
AW30-43 ................... .
8W55 ............ .......... .
ZF4HP22 ................... . ATF
type F or G
2.3
litres (2.4 US qts)
2.6
litres (2.8 US qts)
1 .3
litres (1.4 US qts)
1.6
litres (1.7 US qts)
27-40 Nm (10-29 ft Ib)
Do not use ATF Oexron as
vibration damper and overdrive
may
slip.
ATF -type G (or F)
ATF type Oexron II 0
3.9 litres (4.1 US qts)
3 .0 litres (3.3 US qts)
3.5
litres (3.7 US qts)
2.0 litres (2.2 US qts)
13
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:1:1:1
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70019401960 Specifications -------------------------------------------------------------
Oil pressure, overdrive
Direct drive .............................................. .. . .
Overdr ive engaged
D 24 TmC, with asbestos-free friction linings ................... .
Gasoline turbo with asbestos-free friction linings ................ .
Gasoline turbo with old type friction linings ..................... .
Remaining, with
old type friction linings ........................ .
All ......................................................... .
Early type friction linings (1987) ............................... .
Asbestos -
free linings (1988-) ................................. .
( Tightening torque data
8ellhousing ................................................. .
Gear
lever mounting bracket bolts ............................. .
Gearbox cover
bolts ......................................... .
Countershaft, M 47
.......................................... .
Drive
flange nuts, M 47, M 16 ................................. .
M20 ...................................... .
M46 ...................................... .
Rear cover, M 46
............................................ .
Rear cover,
5th gear synchronization, M 47 II ................... .
Oil drain plugs .............................................. .
Lubricant
/ Type ....................................................... .
Capacity, M46,
early type, -1990 Litres (US qts) ............... .
late type, 1991-Litres (US qts) ................. .
M
47, early type, Litres (US qts) ...................... .
late type, Litres (US qts) ....................... .
• On complaints about gearbox noise, Volvo Thermo oil (PIN 1161 243-9) can be used. Volvo Thermo oil is only recommended for vehicles driven in areas where
ambient temperature seldom drops below -10°C (+14°F), or high mileage vehicles such as taxis. NOTE: Do not mix oil types.
Section 4 Power Transmission
approx 0.15 MPa (21.3 psi)
Type J
2.8--3.1 MPa (400-440 psi)
2.8--3.1 MPa (400-440 psi)
3.9-4.2
MPa (555-600 psi)
3.7-4.0
MPa (525-570 psi)
Type P
2.8--3.1 MPa (400-440 psi)
Type J/P-hybrid
3.7-4.0 MPa (526-569 psi)
2.7-29
MPa (384-412 psi)
Nm ft Ib
35-50 (25-35)
40 (30)
15-25 (10-20)
35-45 (25-30)
70-90 (50-65)
90-110
(65-80)
165-180
(120-130)
12-18 (9-13)
120 (87)
27-40 (20-29)
Litres U S qts
ATF* type F or G
2 .3 (2.4)
2.6 (2.7)
1.3 (1.4)
1.6 (1.7)
139
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70019401960 Specifications
Section 4 Power Transmission
Automat ic transmission BW 55
Make and type .. ............................................ .
Reduction ratios, 1 st gear ..
................. ................. .
2nd gear
................................... .
3rd gear
................... ................. .
Reverse
.................................... .
Torque converter, type ratio
................................ .. .
Lubricant.
........................... ....................... .
Fluid capacity .................... ........................... .
* ATF = automatic transmission fluid.
1.45:1 x Converter ratios
Borg
Wirner type
55
2.45 :1
1 : 1
2.21 : 1
1-approx 2:1
ATF, type G (or F)*
6.9
litres = 7.2 US qts (inc!. approx 2.5 litres = 2 .6
US qts in torque converter)
.~ Engine type Normal
stall speed*
rls (r/min)
Type
designation
Type plate
colour
....... WAOIIHUH
55 e:> ~~D ~~~I~ f'"OUTUTAUS
B28A 38.3 (2300) 029 SERIAl~ Light brown 131755 * At sea level.
Stall speed drops 2 rls (120 rpm) for each 1000 m increase in altitude .
Throttle cable setting
Distance between adjusting sleeve and stop
at idling .................................................. .
kick -down
........................ ........................ .
C leara nces
Oil pump: pump body -outer cog wheel ....................... .
arc segment -
large cog wheel ...................... .
axial clearance .................................... .
Clutch C2, brakes B1 and B2:
clearance between
clutch assembly pressure plate and
locking ..................................................... .
Input shaft, clutch C1 axial clearance .......................... .
Output shaft,
axial clearance ................................. .
Line pressure
Idling D .................................................... .
R ..................... .... ........................... .
Stall speed, D .................. .............. ...... ........ .
R .............................................. .
140 0.25-1
.0
mm 51 +1.6mm -0.6
0.07-0.30 mm
0.11-0 .50 mm
0.02-0.10 mm
0.3-1 .2 mm
0.20-0 .55 mm
0.20-0.55 mm
(0.001-0.040 in) (2 +0.63 in) (-0.024Ih)
(0.0027-0.118 in)
(0.004-0 .019 in)
(0.0008-0.004 in)
(0.0118-0 .0472 in)
(0.0078-0.0216 in)
(0.0078-0.0216 in)
0.53-0.63 MPa (75-90 psi)
0.74-0.91 MPa (105-129 psi)
1 .12 -1.37
MPa (159-195 psi)
1.54-1.96
MPa (219-279 psi)

Regulator press ure
Final drive ratio 3.31:1
At 30 km/h (19 mph) ........................................ .
At 60 km/h (38 mph) ....... ................................. .
At 110 km/h (69 mph) ....................................... .
Gea r ch anging speeds
Limits for kick -down shift points , km/h (mph)
1-2 ........................................................ .
2 - 3
......... ............................................... .
3-2 ............................. ........................... .
3-1 ...................................................... .. .
Tran smiss io n brake an d clut ch pla tes
Min permissible thickness .................................. .. .
( Tig ht enin g to rq ue da ta
Drive plate - torque converter ....................... ......... .
Torque converter casing -engine, M
10 ....................... .
M12 ..................... ..
Center support -transmission housing
tighten
alternately in steps of 7 Nm (5 ft Ib) ................... .
Pump cover -pump housing
.................. ............... .
Pump -transmission housing ...
............................. .
Plate above parking detent ............................ .... ... .
Torque converter casing -transmission housing
4 x M
10 .................................................. .
2xM12 ....... . r. ............... ......................... .
Rear housing -transmission housing .......................... .
Valve bodies -transmission casing ........................... .
Valve bodies, for cam, M 6 ................................... .
Valve bodies, other bolis, M 5 ................................. .
Cover
plate - gearbox housing ............................... .
Strainer -
lower valve housing M 6 ......................... ... .
Oil pan - transmission housing (yellow gasket) ................. .
Oil pan -transmission housing (blue gasket) ................... .
Drive
plate - output shaft .... ............................. ... .
Blind plug, for pressure test ....................... .. ......... .
* Seal with Locking fluid 1 161 053-2 (1 161 054-2) .
0.10-0.13 MPa
0.14-0.18 MPa
0.30-0.36 MPa
71 (44)
128
(80)
117 (73)
approx.
60 (38)
2.1 mm
Nm
41-50
35-50 55-90
24-28
6-9
22-28
6-9
Nm
26-40
47 -60
26-40
8-12
6-9
5-6
5-6
6-9
6-10
8-12
40-50·
9-12
70019401960 Specifications
Section 4 Power Transmission
(14-18 psi)
(20-26 psi)
(43-51 psi)
(0.083 in)
ftlb
(30-37)
(26-37)
(41-66)
(18-21 )
(4-6)
(16-21)
(4-6)
ftlb
(19-29)
(35-44)
(19-29)
(7-9)
(4-6)
(3-4)
(4-6)
(3-4)
(4-8)
(7-9)
(29-37)
(6-9)
141
'", "" '", "" ·11"
"" ·11.· 1111 ,11'

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Throttl e cable se tting
Distance between adjusting sleeve and cable stop
at idling .............................. mm 0.25-i.O
(in) (0. 001-0.040)
kick-down ............. .... mm 50.4-52.6 (1.99-2.1)
Sol e n o id va lv e
Resistan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 0
C lea ra n ces
Oil pump : pump body -outer gear wheel. ............... mm (in)
arc segment -large gear wheel ...................... mm (in)
axial clearance ................................ ..... mm (in)
Brake BO: clearance between clutch pressure plate
and lock ring ....................................... mm (in)
Clutch C2, brakes B1 and B2
clearance between clutch assembly pressure plate
and lock ring ....................................... mm (in)
Input shaft, clutch CO, axial clearance ........... ... ..... mm (in)
Output shaft, axial clearance ................. .......... mm (in)
B ra ke a nd clutch ring s
0.07-0.15
0 .
11-0.14
0 .
02-0.05
0.35-1.60
0.3--1.2
0 .
3--0.9
0.3--0 .9
Minimum permissible thickness ..................... .... mm (in) 2.1 mm
Line pr ess ure
Engine Tra nsmi ssion Press ure, 0
MPa (psi)
B
19/200 ElF AW70 0.35-0.44
(50--63)
B23E AW71 "
B230K -1986 AW71 "
B200K, B230F AW70 0.46-0.54 (65-77)
B23/230FT AW71 "
B 230 A
, B 230 FB AW71 "
B230K 1987-AW71 "
B28A, E, F AW71 "
B234 FIG AW72 0.44-0
.52 (63--74)
B280
AW71 0.51 (73)
S tall spee d press ure
Engine T
ra n smi ssion Press ure, 0
MPa (psi)
B
19/200 E AW70 1.00--1.20 (142-205)
B23E AW71 "
B230K -1986 AW71 "
B 200 K, B 230 F AW70 1.00--1.20 (142-205)
B23/230 FT AW71 "
B 230 A, B 230 FB AW71 "
B230K 1987-AW71 "
B28A, E, F AW71 "
B234 FIG AW72 1.12
-1.32 (159-188)
B280 AW71 1
.15 (164)
7001940 1960 Specifications
Section
4 Power Transmission
025-10mm
(0.003 -0 .006)
(0.0043--0 .0055)
(0.0008-0.0019)
(0.0138-0.0629)
(0.0118-0.0472)
(0.0118-0.0354)
(0.0118-0 .0354)
(0.083)
Pres sur e, R
MPa (psi)
0.50--0 .64 (71-91)
"
"
0.70--0.82 (106-117)
"
"
"
"
0.64-0.76 (91-109)
0 .
77 (110)
Press ure, R
MPa (psi)
1.37-1.70 (195-242) "
"
1.50--1.90 (213-270)
- -
"
"
"
1 .55-1.95 (220--277)
1 .
74 (247)
-
143
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Tightening torques
AW70, AW71, AW72
Converter casing -engine, M 10 ...................... .. ...... .
M12 .................. ......... .. . .
Drive plate
to torque converter ................... ............. .
Centre support to gear case:
tighten alternately
in steps to 7 Nm (5 ft Ib) ............... ... .
Pump cover to pump body .......................... ......... .
Pump assembly to gear case .............. ................... .
Plate above parking pawl ............................. ....... .
Converter casing gear case
4
x M 10 ................................ ................. .
2 x M 12 ..
.............. ................................. .
Rear extension housing to gear case
.......................... .
Valve bodies, for cam M 6 .................................... .
other bolts, M 5 ...
.............................. .
Oil strainer to lower valve body ........... .. ............ ...... .
Cover plate
to gear case, M 6 ................................ .
Valve body to gear case ..................... .......... ..... . .
Oil pan to gear case .......... ........ ..................... .. .
Coupling flange
to output shaW .................... ........... .
Blind plug for pressure test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
... .
Nut, oil cooler to gear case .
.................................. .
Speedometer drive
................... .................. ..... .
Nut, oil dipstick tube
........ ................................. .
Solenoid valve
.................... .. ........................ .
Drain plug
to oil pan ........................................ . .
• Use locking fluid PIN 1161 053-2 (1161 054-0) .
Nm
35-50
55-90
41-50
24-28
6-9
22-28
6-9
27-42
48-68
27-47
6-9
5-6
5-6
6-9
8-12
4-5
40-50
5-9
20-30
4-6
65-70
10-16
18-23
70019401960 Specif ications
Section
4 Power Transmission
ftlb
(25-36)
(40-65)
(30-36)
(17-20)
(4-6)
(16-20)
(4-6)
(20-30)
(35-49)
(20-34)
(4-6)
(3.5-4)
(3.5-4)
(4-6)
(6-9)
(3-3.5)
(30-36)
(3.5-6)
(14-22)
(3-4)
(47-51)
(7-12)
(13-17)
145
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700/940/960 Specifications
Section
4 Powe r Transmission
Components
Contro l unit
-Volvo part number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3515646
ShiH position sensor
-Volvo part number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3515639
- Aisin Warner number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9903740153
Mode se lector
-Volvo part number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3515640
Solenoids :
ShiH solenoid
1 (51) and 2 (52)
-Volvo part number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3515643
- Aisin Warner number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9903740040
Resistance at +25°C (7rF). . . . . . . . .. ... . . . . . . . . .. . . . . .. . . . . .. 13±20
Lock-up so lenoid (SL)
-Volvo part number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3515644
- Aisin Warner number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9903740041
Resistance at +25°C (7rF) ............. " . . . . . . . . . . . . .. . . .. . . 13±20
Line pressur e sole noid (5TH)
-Volvo part number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3515645
- Aisin Warner number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9903457389
Resistance at +25°C (7rF). . . . . . . . . . . . . ... . .. ..... . . . . ... .. . . 13±20
Speed sensor
-Volvo part number ... ..-: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3515641
- Aisin Warner number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9903740151
Oil te mp eratur senso r
-Volvo part number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3515642
- Aisin Warner number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9903740154
Resistance at
+160°C (320°F)......... .. .... . ......... ....... .............. 20.7±2.90
-O°C (32°F) .. . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . .. . . .. . . . .. . . . . . . 2067±396 0
20670
Tightening torques
Nm (ft Ib)
Converter casing -engine, starter motor (2 pcs) ................ . 40.0 30 others .............. ............... . 48.0 35
Drive plate -torque converter ................................ . 30.0 22
Coupling flange to output shaft ............................... . 50.0 36
Plug, oil pan ................................................ . 20.0 14
148